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Lego
By: Alex Wolf
What is Lego
Lego is a line of plastic construction toys that are manufactured by The Lego
Group, a privately held company based in Billund, Denmark. The company's
flagship product, Lego, consists of colourful interlocking plastic bricks
accompanying an array of gears, figurines called minifigures, and various other
parts. Lego pieces can be assembled and connected in many ways, to construct
objects; vehicles, buildings, and working robots. Anything constructed can then be
taken apart again, and the pieces used to make other objects.
History
The Lego Group began in the workshop of Ole Kirk Christiansen (1891–1958), a carpenter from Billund, Denmark, who began making
wooden toys in 1932. In 1934, his company came to be called "Lego", derived from the Danish phrase leg godt, which means "play
well". In 1947, Lego expanded to begin producing plastic toys.In 1949 Lego began producing, among other new products, an early
version of the now familiar interlocking bricks, calling them "Automatic Binding Bricks". These bricks were based in part on the
Kiddicraft Self-Locking Bricks, which were patented in the United Kingdom in 1939 and released in 1947. Lego modified the design of
the Kiddicraft brick after examining a sample that they received from the supplier of an injection-molding machine that Lego purchased.
The bricks, originally manufactured from cellulose acetate, were a development of the traditional stackable wooden blocks of the time.
Design
Lego pieces of all varieties constitute a universal system. Despite variation in the design and the purposes of individual
pieces over the years, each piece remains compatible in some way with existing pieces. Lego bricks from 1958 still interlock
with those made in the current time, and Lego sets for young children are compatible with those made for teenagers. Six
pieces of 2x4 bricks can be combined in 915,103,765 ways.
Manufacturing
Since 1963, Lego pieces have been manufactured from a strong, resilient plastic known as acrylonitrile butadiene styrene
(ABS).As of September 2008, Lego engineers use the NX CAD/CAM/CAE PLM software suite to model the elements. The
software allows the parts to be optimized by way of mould flow and stress analysis. Prototype moulds are sometimes built
before the design is committed to mass production. The ABS plastic is heated to 232 °C (450 °F) until it reaches a dough-
like consistency. It is then injected into the moulds at pressures between 25 and 150 tonnes, and takes approximately 15
seconds to cool. The moulds are permitted a tolerance of up to two micrometres, to ensure the bricks remain
connected.Human inspectors check the output of the moulds, to eliminate significant variations in colour or thickness.
According to the Lego Group, about eighteen bricks out of every million fail to meet the standard required.[36] Lego factories
recycle all but about 1 percent of their plastic waste from the manufacturing process. If the plastic cannot be reused in Lego
bricks, it is processed and sold on to industries that can make use of it
Alex Wolf

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Lego

  • 2. What is Lego Lego is a line of plastic construction toys that are manufactured by The Lego Group, a privately held company based in Billund, Denmark. The company's flagship product, Lego, consists of colourful interlocking plastic bricks accompanying an array of gears, figurines called minifigures, and various other parts. Lego pieces can be assembled and connected in many ways, to construct objects; vehicles, buildings, and working robots. Anything constructed can then be taken apart again, and the pieces used to make other objects.
  • 3. History The Lego Group began in the workshop of Ole Kirk Christiansen (1891–1958), a carpenter from Billund, Denmark, who began making wooden toys in 1932. In 1934, his company came to be called "Lego", derived from the Danish phrase leg godt, which means "play well". In 1947, Lego expanded to begin producing plastic toys.In 1949 Lego began producing, among other new products, an early version of the now familiar interlocking bricks, calling them "Automatic Binding Bricks". These bricks were based in part on the Kiddicraft Self-Locking Bricks, which were patented in the United Kingdom in 1939 and released in 1947. Lego modified the design of the Kiddicraft brick after examining a sample that they received from the supplier of an injection-molding machine that Lego purchased. The bricks, originally manufactured from cellulose acetate, were a development of the traditional stackable wooden blocks of the time.
  • 4. Design Lego pieces of all varieties constitute a universal system. Despite variation in the design and the purposes of individual pieces over the years, each piece remains compatible in some way with existing pieces. Lego bricks from 1958 still interlock with those made in the current time, and Lego sets for young children are compatible with those made for teenagers. Six pieces of 2x4 bricks can be combined in 915,103,765 ways.
  • 5. Manufacturing Since 1963, Lego pieces have been manufactured from a strong, resilient plastic known as acrylonitrile butadiene styrene (ABS).As of September 2008, Lego engineers use the NX CAD/CAM/CAE PLM software suite to model the elements. The software allows the parts to be optimized by way of mould flow and stress analysis. Prototype moulds are sometimes built before the design is committed to mass production. The ABS plastic is heated to 232 °C (450 °F) until it reaches a dough- like consistency. It is then injected into the moulds at pressures between 25 and 150 tonnes, and takes approximately 15 seconds to cool. The moulds are permitted a tolerance of up to two micrometres, to ensure the bricks remain connected.Human inspectors check the output of the moulds, to eliminate significant variations in colour or thickness. According to the Lego Group, about eighteen bricks out of every million fail to meet the standard required.[36] Lego factories recycle all but about 1 percent of their plastic waste from the manufacturing process. If the plastic cannot be reused in Lego bricks, it is processed and sold on to industries that can make use of it