Why led lighting
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The document discusses different types of lighting sources including incandescent bulbs, halogen bulbs, fluorescent lamps, HID lamps, LEDs, and SMT LED technology. It then describes the manufacturing process of LED bulbs/tubes which involves a bare PCB going through a semi-auto screen printer, buffer conveyors, pick and place machine, reflow oven, and more buffer conveyors. Specific details are provided about the pick and place machine including its speed, dimensions, power requirements, and feeding capacity. Sample output and production capacity for T8 LED lights are also listed.
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Why led lighting
- 2. www.smthelp.com Sources of Lighting Incandescent Bulbs • 10% efficient – 90% heat Halogen Bulb • Halogen 15% efficient – 85% heat • Extremely hot • Both expensive to operate • Both expensive to maintain
- 3. www.smthelp.com Sources of Lighting Fluorescent Lamps • 40% efficient – 60% heat • Lasts 10-20 times longer than normal bulb • Produces a “flicker” • Contains mercury
- 4. www.smthelp.com Sources of Lighting HID Lamps • 60-80% efficient – 20-40% heat • Good colour rendition except low pressure sodium • Slow start up
- 5. www.smthelp.com Sources of Lighting LEDs • 80-90% efficient – 10-20% heat • Fastest growing lighting solution • Extremely low running costs • Extremely long life • Durable and Insensitive to vibration
- 6. www.smthelp.com Sources of Lighting NEW: SMT LED Technology • All advantages of LEDs + • More robust • Better thermal management • Allows higher power • Uniform illumination
- 7. www.smthelp.com How to manufacturing of LED Bulb/Tube Lights Bare PCB Do you face the following questions: 1. Still don't know how to build one new LED Bulb/Tube Lights factory? 2. Recruitment difficulties season? 3. Low production efficiency? 4. The Labor cost is still rising? PCBA
- 8. www.smthelp.com • Semi-auto Screen Printer • Buffer Conveyor • Pick and Place • Conveyor • Reflow Oven • Conveyor Semi-Auto Screen Printer → Buffer Conveyor → Pick and Place → Buffer Conveyor → Reflow Oven → Buffer Conveyor 1500mm 1500mm 2650mm 1500mm 5400mm 1500mm Whole Line length: 1.5M → 1.5M → 2.65M → 1.5M → 5.4M → 1.5M= 14.05M (Total Length) Project Report from
- 9. www.smthelp.com 0.5mm-5.0mmPCB Thickness 12000MM(L)-300mm（W)PCB Size Special design for LED light, LED display, LED Panel light 13000MM(L)-300mm（W)Rail Size 120K CPHWorking Mounting Speed High capacity, save production cost, ensure shipment 140K CPHTheory Mounting Speed High accuracy mounting, ensure mounting quality+-0.02MMMounting Accuracy Flexible choiceFront→→Rear, Rear→→FrontDirection Quickly conveyor, save time, improve the efficiency.320MM/SPCB Conveyor Speed PCB Precise positioning, ensure Mounting qualityCCD Vision, Mark CorrectionPCB Position High efficiency, also can deal with small distance of PCB 13.5mmMin Mounting Distance Mounting LED 0603,0805,1206,2835,3014,3528,5050, 5630,5730,RGB and other LED belt light Mounting Range Group getting, Group Mounting. Left and Right arms are alternately Mounting, and can be controlled independently Double Arm, 36 pcs nozzle (18 pcs nozzle per arm) Mounting Head Principle motor (Magnetic) AdvantageParameter S-K100 LED Pick & Place Parts LED High Speed Pick And Place S-K100
- 10. www.smthelp.com LED High Speed Pick And Place S-K100 Save works Salary1 personOperator 2000kgWeight H：1350mm W：1850mm Special company design, Convenient for carry the machine and save factory space L：2650mm Machine Dimension Low air consumption, save air cost5kgAir Pressure Low consumption power, save power cost3.0KVAMax. Power Universal220ACPower Supply Suit for large quantities production36 pcsFEEDER Qty AdvantageParameter S-K100 LED Pick & Place Parts
- 11. www.smthelp.com Pick And Place S-K100 Real Speed: 100,000-120,000 CPH PCB Length: 1200mm T8 LED Light
- 12. www.smthelp.com Semi-Auto Screen Printer → Buffer Conveyor → Pick and Place → Buffer Conveyor → Reflow Oven → Buffer Conveyor High End LED Bulb/Tube Lights Total Man Power Required: 1 Worker Total Installed Power Required: 12 KW Capacity (20 Hours): T8 Light for FSL: 38,710 Strip (35 strip in 1 PCB, 62 chip/strip, total 2,170 Chip/PCB)
- 13. www.smthelp.com SMD LED photo Sample
- 14. Shenzhen Southern Machinery Sales and Service Co., Ltd Add:Room 1806 Block 3 Jinyun COFCO,Qianjin 2nd Road， Xixiang, Baoan District, Shenzhen ,China www.smthelp.com Southern Machinery Contact: Chan： Skype :chan12477357 Emal :chan@smthelp.com Q Q :2355736092 Phone :+86 15012477357 Website:www.smthelp.com *Facebook：Search “Auto Insertion”