This document discusses different types of composite materials. It describes fiber reinforced composites which use strong fibers embedded in a matrix to increase strength. These include continuous fiber composites and layered composites made of stacked plies or laminates. It also discusses sandwich panels that use thin face sheets bonded to a lightweight core, and particulate, flake, and whisker reinforced composites that use various small reinforcements dispersed in a matrix. The properties and applications of these different composites are outlined.

1. 201022 COMPOSITE MATERIALS
AND STRUCTURES
UNIT I MICROMECHANICS
Department Aeronautical Engineering,
PSNCET

2. Classifications of Composites
Department Aeronautical Engineering,
PSNCET
More general classification

3. Classifications of Composites
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FIBER REINFORCED COMPOSITE MATERIALS
Fibre - a filament with L/D very high
• A composite with fibre-reinforcement is called Fibrous Composite
• Fibers are the important class of reinforcements
• Fibers very strong
• Provide significant strength improvement to material
Ex: fiber-glass
• Continuous glass filaments in a polymer matrix
• Strength due to fibers
• Polymer simply holds them in place
• The performance of a fiber composite is judged by its length, shape, orientation, and
composition of the fibers and the mechanical properties of the matrix.

4. Classifications of Composites
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FIBER REINFORCED COMPOSITE MATERIALS

5. Classifications of Composites
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STRUCTURAL COMPOSITE
A structural composite is normally composed of both homogeneous and composite
materials.
Layered composites
Layer
Lamina any of the term is used
Ply
• materials comprising of layers of materials bonded together
• may be of several layers of two or more metal materials occurring alternately or in a
determined order more than once, and in as many numbers as required for a specific
purpose

6. Classifications of Composites
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Layered composites
•Usual fiber orientations: 0, 90, +/-45. By combining these orientations, the desired
strength and stiffness is achieved. Plane isotropy can be achieved.
•Fiber layers arranged in a way so that strength is maximized and weight is minimized.
•Laminated composites must always be symmetric with respect to their middle plane,
and the must also be balanced to avoid irregular distortions in the structure
•The strength and stiffness varies greatly with the orientation.
•A piling of woven materials without any bonding does not have any structural use.
Therefore a matrix is needed.
•Exclusively unidirectional composites are never used.

7. Classifications of Composites
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Layered composites

8. Classifications of Composites
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Sandwich panels
2 external strong layers (face sheets) attached to a layer of less dense material (core)
with low stiffness and low strength
•Role of the face sheets they withstand most of the plane loads and transversal
bending stresses
•Face sheet material Al alloys, fiber-reinforced plastics, Ti, steel and plywood.
•Core material separates both face sheets and resists deformations perpendicular to
the face plane. Provide resistance to shear stress along the planes perpendicular to
the face sheets

9. Classifications of Composites
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Sandwich panels
Core materials may have different and have different structures:
polymer foams, synthetic rubber, inorganic cement and balsa wood
Typical core with honeycomb structure→ thin layers arranged in hexagonal cells.

10. Classifications of Composites
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Sandwich panels

11. Classifications of Composites
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12. Classifications of Composites
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13. Classifications of Composites
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14. Classifications of Composites
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Thermoplastics have one- or two-dimensional molecular structure and they tend to
at an elevated temperature and show exaggerated melting point.
Another advantage is that the process of softening at elevated temperatures can
reversed to regain its properties during cooling
Types of Matrix Materials

15. Classifications of Composites
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Types of Matrix Materials

16. Classifications of Composites
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Thermosets have qualities such as a well-bonded three-dimensional
molecular structure after curing.
They decompose instead of melting on hardening.
Types of Matrix Materials

17. Classifications of Composites
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THERMOSETS
Types of Matrix Materials

18. Classifications of Composites
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THERMOSETS
Types of Matrix Materials

19. Classifications of Composites
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THERMOSETS
Types of Matrix Materials

20. Classifications of Composites
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Types of Matrix Materials

21. Classifications of Composites
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Types of Matrix Materials

22. Classifications of Composites
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Types of Matrix Materials

23. Classifications of Composites
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Types of Matrix Materials

24. Classifications of Composites
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25. Classifications of Composites
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Types of Fibers

26. Classifications of Composites
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Types of Fibers

27. Classifications of Composites
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Types of Fibers

28. Classifications of Composites
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Types of Fibers

29. Classifications of Composites
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Types of Fibers

30. Classifications of Composites
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Types of Fibers

31. Classifications of Composites
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Types of Fibers

32. Classifications of Composites
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Types of Fibers

33. Classifications of Composites
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Types of Fibers

34. Classifications of Composites
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Types of Fibers

35. Classifications of Composites
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Cross Sectional Shapes of Fibres

36. Classifications of Composites
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Cross Sectional Shapes of Fibres

37. Classifications of Composites
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Types of Fibers

38. Classifications of Composites
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Properties of Fiber and Matrix Materials

39. Classifications of Composites
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Whisker Reinforced Composites
A whisker has essentially the same near-crystal-sized diameter as a fiber but generally
is very short and stubby, although the length-to diameter ratio can be in the hundreds.
Whiskers have a preferred shape but are small both in diameter and length as
compared to fibers.
Single crystals grown with nearly zero defects are termed whiskers.
They are usually discontinuous and short fibers of different cross sections made from
several materials like graphite, silicon carbide, copper, iron etc.
Typical lengths are in 3 to 55 N.M. ranges.
Whiskers differ from particles in that, whiskers have a definite length to width ratio
greater than one.
Whiskers can have extraordinary strengths upto 7000 MPa.

40. Classifications of Composites
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Whisker Reinforced Composites
Metal-whisker combination, strengthening the system at high temperatures, has
been demonstrated at the laboratory level.
But whiskers are fine, small sized materials not easy to handle and this comes in the
way of incorporating them into engineering materials to come out with a superior
quality composite system.
Early research has shown that whisker strength varies inversely with effective
diameter.
When whiskers were embedded in matrices, whiskers of diameter upto 2 to 10μm
yielded fairly good composites.
Ceramic material’s whiskers have high moduli, useful strengths and low densities.
Specific strength and specific modulus are very high and this makes ceramic
whiskers suitable for low weight structure composites.

41. Classifications of Composites
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Whisker Reinforced Composites
They also resist temperature, mechanical damage and oxidation more responsively than
metallic whiskers, which are denser than ceramic whiskers.
However, they are not commercially viable because they are damaged while handling.

42. Classifications of Composites
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Flakes Reinforced Composites
Flake composites consist of flat reinforcements of matrices.
Typical flake materials are glass, mica, aluminum, and silver.
Flake composites provide advantages such as high out-of-plane flexural modulus, higher
strength, and low cost.
Flakes cannot be oriented easily and only a limited number of materials are available for
use.
Flakes are often used in place of fibers as can be densely packed.
Metal flakes that are in close contact with each other in polymer matrices can conduct
electricity or heat, while mica flakes and glass can resist both.
Flakes are not expensive to produce and usually cost less than fibers.

43. Classifications of Composites
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Flakes Reinforced Composites
But they fall short of expectations in aspects like control of size, shape and show
defects in the end product.
Glass flakes tend to have notches or cracks around the edges, which weaken the final
product.
They are also resistant to be lined up parallel to each other in a matrix, causing uneven
strength.
They are usually set in matrices, or more simply, held together by a matrix with a glue-
type binder.
Depending on the end-use of the product, flakes are present in small quantities or
occupy the whole composite.
Flakes have various advantages over fibers in structural applications.
Parallel flakes filled composites provide uniform mechanical properties in the same
plane as the flakes.

44. Classifications of Composites
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Flakes Reinforced Composites
While angle-plying is difficult in continuous fibers which need to approach isotropic
properties, it is not so in flakes.
Flake composites have a higher theoretical modulus of elasticity than fiber reinforced
composites.
They are relatively cheaper to produce and be handled in small quantities.

45. Classifications of Composites
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Particulate Reinforced Composites
Particulate composites consist of particles immersed in matrices such as alloys and
ceramics.
They are usually isotropic because the particles are added randomly.
Microstructures of metal and ceramics composites, which show particles of one phase
strewn in the other, are known as particle reinforced composites.
Square, triangular and round shapes of reinforcement are known, but the dimensions
of all their sides are observed to be more or less equal.
Various geometrical shapes (cubes, spheres, flakes, etc.)
Various materials (rubber, metal, plastics, etc.)
Have generally low strength.

46. Classifications of Composites
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Particulate Reinforced Composites
The dispersed size in particulate composites is of the order of a few microns and
volume concentration is greater than 28%.
Particulate composites have advantages such as improved strength, increased
operating temperature, oxidation resistance, etc.
Typical examples include use of aluminum particles in rubber; silicon carbide
particles in aluminum; and gravel, sand, and cement to make concrete.