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The Lean Building

   ETH Zürich D-ARCH ITA

      Clayton C. Miller
Context: Major Goals of Built
       Environment

•   Safety and Comfort of        Performance of
                                 Design and
    Occupants
                                 Reality often
• Cost Effective Functionality   diverge!

• Efficient Use of Resources
• Aesthetically Pleasing
                      2
Performance Mismatch
                              Phenomenon
Building EQ Study -                                        “...usually there is no continuous
2008-2010 European                                         evaluation of the building performance
                                                           in order to reach or maintain an
Commission                                                 energy-efficient operation.”
(Nuemann and Jacob, 2010)



Building Commissioning - 2004                                     Survey of 664 buildings
& 2009 Study by Lawrence                                          showing 10,000+ energy
Berkeley National Labs                                            related issues in buildings with
(Mills, 2004; Mills, 2009)                                        13-16% average energy waste

Numerous Design vs.                                               Most extreme case: 2:1
Operation Case Studies                                            discrepancy between
(Norford et al. 1996; Scofield 2002; Piette et al. 2001; Persson   measured and predicted
2005; Kunz et al. 2009)
                                                                  performance
                                                           3
LEED Certified Buildings Study
  by New Buildings Institute




           (Turner et. al 2008)

                     4
The Data Gap
   Time Series
Performance Data
Device/    Simulation                  BMS/EMS
 Zone         /BIM                      Data


 System
             Rating                     Utility    Calibrated
Building    Systems                      Bills      Models


  City                                                           Life
                                                                Cycle
           Design       Construction   Operation   Renewal      Phase
                                   5
Proposed General Research
       Questions
What performance metrics exist or
can be developed that close the data gap
between the life cycle phases?
How do humans use these metrics?
What novel data science approaches can
be tested to analyze comparisons in a
robust way?
                   6
General Areas of Investigation
Useable metrics           Building Performance Metrics
applicable to all       built upon the “Lean” workflow and
building life cycle     the Energy Performance Comparison
phases                             Methodology

Robust analytics
methods capable of            Data Mining Approaches
finding value despite          applied to these Metrics
noise and uncertainty


                          7
Inspiration: The Lean Movements
      Manufacturing                        Web Development




 (Ries 2011) and (Liker et. al 2011)

                                       8
The Lean Movements
                                     Continuous Improvement
Efficiency
                                     Reduction of Waste
Quality Control
                                     Data-driven Decision Making




                  Diagram from The Lean Startup by Eric Ries

                                       9
Metrics Study
   Time Series
Performance Data
Device/    Simulation                   BMS/EMS
 Zone         /BIM                       Data


 System     Lean System Performance Metrics
             Rating                      Utility    Calibrated
Building    Systems                       Bills      Models


  City                                                            Life
                                                                 Cycle
           Design       Construction    Operation   Renewal      Phase
                                   10
Performance Metrics
Investigate:
- Current Utilization in the Industry
- Trainability for both Designers and Operators
- Effective Integration into Simulation and Measurement
- Cost effectiveness and efficacy
- Application to data mining approaches




   Diagram from: (Friedman et. al. 2011)
                                           11
Goal
                   Quality      Lean Operations
Device/                        with “Kaizen” Events
                   Control
 Zone

System Lean System Performance Metrics

Building Design Phase
         Insight and
                               Understandable
 City Intent                   Feedback!
          Design Construction Operation Renewal

                          12
Data Mining Research
          Approach
 Lean System Performance Metrics
Modelica/    Collected Building and
Energyplus Energy Management System
Simulation           Data
 Novel Application of Time Series Data Pattern/
        Shape Recognition Approaches
                                       Life
                                      Cycle
Design Construction Operation Renewal Phase


                            13
Conclusion

   We are drowning in
information and starving
     for knowledge.
     - Rutherford D. Roger




              14
My Background
2002-2007
Masters of Architectural Engineering
University of Nebraska                      Building Systems Design
2006-2008
Mechanical Engineer
Leo A Daly Co.                               Building Operations
2008-2009
Energy Engineer
                                                   Analytics
Sensus Machine Intelligence
                                            Software Development/
2009-2010
Fulbright Scholar/MSc (Building)                 Management
National University of Singapore
2010-2012                                    Performance Modeling
Chief Technology Officer                     Research & Development
Optiras Pte Ltd


                                       15
Personal Motivations
                               Strong desire to transform
Building Systems Design        the building industry in a
                               positive way
 Building Operations
       Analytics               Felt the pain of data
Software Development/          analysis in multiple
     Management                subdomains
 Performance Modeling          Curiosity of the human-
Research & Development         focused aspects of the
                               building industry
                          16
References
Friedman, H., Crowe, E., Sibley, E. Effinger, M. (2011) Building Performance Tracking Handbook, Prepared by Portland Energy Conservation, Inc. Developed for
California Energy Commissioning Collaborative, April 2011(http://www.cacx.org/PIER/documents/bpt-handbook.pdf)

Duda R.O., P.E. Hart, and D.G. Stork, (2001). Pattern Classification, 2nd Ed., John Wiley & Sons, New York, NY.

Liker, J. and Convis, J. (2011). The Toyota Way to Lean Leadership: Achieving and Sustaining Excellence through Leadership Development. 1st Edition. McGraw
Hill

Maile, T. (2010). Comparing Measured and Simulated Building Energy Performance Data. PhD Thesis, Department of Civil and Environmental Engineering,
Stanford University, Stanford, CA

Mills, E. (2011). Building Commissioning: A Golden Opportunity for Reducing Energy Costs and Greenhouse Gas Emissions in the United States. Energy
Efficiency,Volume 4, Issue 2, pp.145-173.

Neumann, C. and Jacob, D. (2010). Results of the project: Building EQ Tools and methods for linking EPBD and continuous commissioning. European
Commission in the programme Intelligent Energy – Europe (IEE)

Norford, L.K., Socolow, R. H., Hsieh, E. S., Spadaro, G.V. (1994). Two-to-one discrepancy between measured and predicted performance of a
‘lowenergy’ office building: insights from a reconciliation based on the DOE-2 model, Energy and Buildings.21(2). 1994, Pages 121-131.

Reddy, T.A., (2006). Literature Review on Calibration of Building Energy Simulation Programs: Uses, Problems, Procedures, Uncertainty, and Tools.
ASHRAE Transactions, 112(1), pp.226-240

Ries, E. (2011). The Lean Startup: How Today's Entrepreneurs Use Continuous Innovation to Create Radically Successful Businesses. Crown Business
Publishing.

Turner, C. and Frankel, M., (2008). Energy Performance of LEED for New Construction Buildings—Final Report, New Buildings Institute, White Salmon, WA,
2008.




                                                                           17

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Lean Building Research Introduction

  • 1. The Lean Building ETH Zürich D-ARCH ITA Clayton C. Miller
  • 2. Context: Major Goals of Built Environment • Safety and Comfort of Performance of Design and Occupants Reality often • Cost Effective Functionality diverge! • Efficient Use of Resources • Aesthetically Pleasing 2
  • 3. Performance Mismatch Phenomenon Building EQ Study - “...usually there is no continuous 2008-2010 European evaluation of the building performance in order to reach or maintain an Commission energy-efficient operation.” (Nuemann and Jacob, 2010) Building Commissioning - 2004 Survey of 664 buildings & 2009 Study by Lawrence showing 10,000+ energy Berkeley National Labs related issues in buildings with (Mills, 2004; Mills, 2009) 13-16% average energy waste Numerous Design vs. Most extreme case: 2:1 Operation Case Studies discrepancy between (Norford et al. 1996; Scofield 2002; Piette et al. 2001; Persson measured and predicted 2005; Kunz et al. 2009) performance 3
  • 4. LEED Certified Buildings Study by New Buildings Institute (Turner et. al 2008) 4
  • 5. The Data Gap Time Series Performance Data Device/ Simulation BMS/EMS Zone /BIM Data System Rating Utility Calibrated Building Systems Bills Models City Life Cycle Design Construction Operation Renewal Phase 5
  • 6. Proposed General Research Questions What performance metrics exist or can be developed that close the data gap between the life cycle phases? How do humans use these metrics? What novel data science approaches can be tested to analyze comparisons in a robust way? 6
  • 7. General Areas of Investigation Useable metrics Building Performance Metrics applicable to all built upon the “Lean” workflow and building life cycle the Energy Performance Comparison phases Methodology Robust analytics methods capable of Data Mining Approaches finding value despite applied to these Metrics noise and uncertainty 7
  • 8. Inspiration: The Lean Movements Manufacturing Web Development (Ries 2011) and (Liker et. al 2011) 8
  • 9. The Lean Movements Continuous Improvement Efficiency Reduction of Waste Quality Control Data-driven Decision Making Diagram from The Lean Startup by Eric Ries 9
  • 10. Metrics Study Time Series Performance Data Device/ Simulation BMS/EMS Zone /BIM Data System Lean System Performance Metrics Rating Utility Calibrated Building Systems Bills Models City Life Cycle Design Construction Operation Renewal Phase 10
  • 11. Performance Metrics Investigate: - Current Utilization in the Industry - Trainability for both Designers and Operators - Effective Integration into Simulation and Measurement - Cost effectiveness and efficacy - Application to data mining approaches Diagram from: (Friedman et. al. 2011) 11
  • 12. Goal Quality Lean Operations Device/ with “Kaizen” Events Control Zone System Lean System Performance Metrics Building Design Phase Insight and Understandable City Intent Feedback! Design Construction Operation Renewal 12
  • 13. Data Mining Research Approach Lean System Performance Metrics Modelica/ Collected Building and Energyplus Energy Management System Simulation Data Novel Application of Time Series Data Pattern/ Shape Recognition Approaches Life Cycle Design Construction Operation Renewal Phase 13
  • 14. Conclusion We are drowning in information and starving for knowledge. - Rutherford D. Roger 14
  • 15. My Background 2002-2007 Masters of Architectural Engineering University of Nebraska Building Systems Design 2006-2008 Mechanical Engineer Leo A Daly Co. Building Operations 2008-2009 Energy Engineer Analytics Sensus Machine Intelligence Software Development/ 2009-2010 Fulbright Scholar/MSc (Building) Management National University of Singapore 2010-2012 Performance Modeling Chief Technology Officer Research & Development Optiras Pte Ltd 15
  • 16. Personal Motivations Strong desire to transform Building Systems Design the building industry in a positive way Building Operations Analytics Felt the pain of data Software Development/ analysis in multiple Management subdomains Performance Modeling Curiosity of the human- Research & Development focused aspects of the building industry 16
  • 17. References Friedman, H., Crowe, E., Sibley, E. Effinger, M. (2011) Building Performance Tracking Handbook, Prepared by Portland Energy Conservation, Inc. Developed for California Energy Commissioning Collaborative, April 2011(http://www.cacx.org/PIER/documents/bpt-handbook.pdf) Duda R.O., P.E. Hart, and D.G. Stork, (2001). Pattern Classification, 2nd Ed., John Wiley & Sons, New York, NY. Liker, J. and Convis, J. (2011). The Toyota Way to Lean Leadership: Achieving and Sustaining Excellence through Leadership Development. 1st Edition. McGraw Hill Maile, T. (2010). Comparing Measured and Simulated Building Energy Performance Data. PhD Thesis, Department of Civil and Environmental Engineering, Stanford University, Stanford, CA Mills, E. (2011). Building Commissioning: A Golden Opportunity for Reducing Energy Costs and Greenhouse Gas Emissions in the United States. Energy Efficiency,Volume 4, Issue 2, pp.145-173. Neumann, C. and Jacob, D. (2010). Results of the project: Building EQ Tools and methods for linking EPBD and continuous commissioning. European Commission in the programme Intelligent Energy – Europe (IEE) Norford, L.K., Socolow, R. H., Hsieh, E. S., Spadaro, G.V. (1994). Two-to-one discrepancy between measured and predicted performance of a ‘lowenergy’ office building: insights from a reconciliation based on the DOE-2 model, Energy and Buildings.21(2). 1994, Pages 121-131. Reddy, T.A., (2006). Literature Review on Calibration of Building Energy Simulation Programs: Uses, Problems, Procedures, Uncertainty, and Tools. ASHRAE Transactions, 112(1), pp.226-240 Ries, E. (2011). The Lean Startup: How Today's Entrepreneurs Use Continuous Innovation to Create Radically Successful Businesses. Crown Business Publishing. Turner, C. and Frankel, M., (2008). Energy Performance of LEED for New Construction Buildings—Final Report, New Buildings Institute, White Salmon, WA, 2008. 17

Editor's Notes

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  5. Through my experiences I have observed the full range means for characterizing performance in buildings. These means can be arranged on a scale of Detail of Data and Building Life Cycle Phase. \n- Most of the approaches were designed with only a single building phase in mind\n- Gaps in not only methods but professions, terminology, and incentives exist between the building phases\n- Performance is rarely verified adequately and feedback to design is mostly nonexistent\n- A few approaches exist in attempts to bridge design and operation\n
  6. I have personally experienced the massive misuse of effort and resources on instrumentation systems that will probably never be used or understood by those who can use the information the most!!!!\n
  7. I have personally experienced the massive misuse of effort and resources on instrumentation systems that will probably never be used or understood by those who can use the information the most!!!!\n
  8. I have personally experienced the massive misuse of effort and resources on instrumentation systems that will probably never be used or understood by those who can use the information the most!!!!\n
  9. I have personally experienced the massive misuse of effort and resources on instrumentation systems that will probably never be used or understood by those who can use the information the most!!!!\n
  10. Novel System-focused Coefficients of Performance or Metrics\nTypes:\nPure efficiency - COP - kWcooling/kWelectricity\nEfficiency and Conservation focused - kWh/m2/year or kWh/person\n\nSteps:\nCreation of a novel framework of performance coefficients to be used in ALL phases of the building life cycle\n\n\n
  11. I have personally experienced the massive misuse of effort and resources on instrumentation systems that will probably never be used or understood by those who can use the information the most!!!!\n
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  13. After an exhaustive literature review of technologies and approaches three scientific steps are to be taken:\n- Review of multiple case studies of existing buildings, construction phase, and buildings in the design process\n- Simulation of selected systems in theory and practice using Energyplus and Modelica\n- Review and selection of novel statistical comparison methods in order to increase comprehensibility, efficacy, usability, cost effectiveness of metrics\n\nMy statistics background:\n- Employed a PhD CMU Physics in my company to develop data mining approaches\n
  14. I have personally experienced the massive misuse of effort and resources on instrumentation systems that will probably never be used or understood by those who can use the information the most!!!!\n
  15. Four key areas prepare me well for my research:\n- Building Design - understanding the means, methods, goals of architects, engineers and multiple types of building engineers\n- Operations Analytics - I’ve seen firsthand how and why performance intent doesn’t always become reality. What types of collected sensor data exists and the challenges present\n- Software Development - Understanding of scalable software technologies that can enhance\n- Simulation R&D - Insight into the state of the art in forward and data-driven performance modeling\n
  16. Four key areas prepare me well for my research:\n- Building Design - understanding the means, methods, goals of architects, engineers and multiple types of building engineers\n- Operations Analytics - I’ve seen firsthand how and why performance intent doesn’t always become reality. What types of collected sensor data exists and the challenges present\n- Software Development - Understanding of scalable software technologies that can enhance\n- Simulation R&D - Insight into the state of the art in forward and data-driven performance modeling\n
  17. The innovation is threefold:\n- Metrics designed and standardized for ALL Building Life Cycle\n- Efficacy evaluation\n