LATHE MACHINES
Longitudinal Axis Tool Holding Equipment
HISTORY
∞ The lathe is an ancient tool.
∞ The earliest evidence of a
lathe dates back to Anc
ient Egypt around 1300 BC.
∞ There is also tenuous
evidence for its existence
at a Mycenaean Greek site,
dating back as far as the
13th or 14th century BC.
INTRODUCTION
3
∞The lathe machine was also utilised in Ancient
Greece, as we’d now call the two-person model.
∞One workman would turn a wooden workpiece with
rope in the lathe frame, and another would shape the
material with a sharp tool.
∞ The lathe is a simple device that rotates a piece of
metal, wood, or stone to create a uniformly curved
edge.
∞ In addition to cutting and grinding, the lathe can be
used in sanding, facing, and knurling.
∞ While we use a mechanical lathe today, people used
simplified versions of the lathe as far back as ancient
Egypt.
COMPONENTS
20XX Pitch Deck 4
FUNCTIONS
Cutting
5
Sanding Turning Facing
Drillin
g
Knurlin
g
Deformatio
n
Threadin
g
TYPES OF
LATHE
MACHINES
Speed
Lathe
Machines
Engine
Lathe
Machines
Production
Lathe
Machines
Automatic
Lathe
Machines
Special
Purpose
Lathe
Machines
Numerical
Control
Lathe
Machines
CLASSIFICATION
6
Speed Lathe Machine
∞A Speed Lathe Machine is a high-
speed, hand-operated lathe machine,
mainly used by woodworkers.
∞It can provide a spindle speed from
1200 to 3600rpm.
∞Due to their high-speed spindle, speed
lathe machines are used for
woodturning, furniture making,
metal polishing, spinning, and
centring.
Engine Lathe Machine
8
∞ Engine Lathe Machine is the most
popular type of lathe machine.
∞ Nowadays the machine is driven by
an electric motor but back in the 19th
century people used steam engines
to drive the machine. That’s why it is
called an engine lathe machine.
∞ This type of lathe machine is used
for woodworking and metalworking.
∞ The machine is capable of handling
workpieces up to 1 meter in
diameter, and up to 4 meters in
length.
Production Lathe Machine
9
∞ A lathe is a machine tool that rotates
a workpiece about an axis of rotation
to perform various operations, with
tools applied to the workpiece to
create an object with symmetry
about that axis.
∞ A lathe consists of four main parts:
the bed, spindle, turret, and tailstock.
Briefly, the main spindle holds the
material and rotates it. The turret,
where the tool is attached, moves to
shape the part to be machined. The
Automatic Lathe Machine
10
∞ An automatic Lathe machine has a group of
mechanisms that makes it capable of
automatically changing and feeding cutting
tools.
∞ When you have a complicated precision
operations job, that requires skills, you have to
produce it in mass quantity. This machine is
suitable.
Special Purpose Lathe Machine
11
∞ As the name implies that these types of lathe
machines used for special purpose and production
work.
∞ In this lathe only special operations are performed
such as Drilling, Grinding Reaming, Boring etc. can be
done.
Numerical Control Lathe Machine
12
∞ CNC Lathe Machines are the most up-to-date lathe
machines in terms of technology.
∞ They come with a modern computer numeric control
system (CNC). You can use this control system to add a
CAD/CAM program and after that, whenever you
command the machine, it will start and perform the
machining operation according to your program input.
13
SPECIFICATION
∞Height of centre from the lathe bed – 125 mm
∞Distance between two centres – 500 mm
∞Largest Diameter of bar – 200mm to 1600mm
∞Length of Bed - 7' to 24'
COMPONENTS & Functions
14
∞ Headstock :
The headstock is found at the end of
the bed. Once clamped to the end,
the headstock provides the rotational
power for the lathe's operations.
∞ Bed :
The bed is a large horizontal
structure or beam that supports
other parts of a lathe like the
headstock and tailstock. Except
woodworking lathes, nearly all
lathes have a bed. It's the long
15
∞ Tailstock :
Located opposite the headstock on a CNC
machine lathe, tailstocks are used to secure
and support the free end of a workpiece
while it is being machined. A tailstock
ensures that the work piece's longitudinal
rotary axis is held steady and precisely
parallel to the lathe bed.
∞ Carriage :
The carriage is the part of the lathe which
slides over the bed-ways between the
headstock and the tailstock. It provides
various movements for the cutting tool
∞ Feed Mechanism :
The feed mechanism is the combination of
different units through which motion of
headstock spindle is transmitted to the
carriage of the lathe machine. Following units
play role in the feed mechanism of a lathe
machine: End of bed gearing, Feed gear box,
Lead screw and feed rod.
∞ Screw Cutting Mechanism :
A screw-cutting lathe is a machine (specifically,
a lathe) capable of cutting very accurate screw
threads via single-point screw-cutting, which is
the process of guiding the linear motion of
the tool bit in a precisely known ratio to the
rotating motion of the workpiece. 16
17
Classification of Carriage
Carriage
Cross
Slide
Saddle Apron
Tool Post
Compoun
d Post
LATHE ACCESSORIES
18
Chuck Lathe
Centre
Catch Plate
& Carriers
Face Plate
Angle
Plate
Mandrel
Rest
CLASSIFICATION OF CHUCKS
19
∞Three Jaw Chuck :
A three-jaw chuck is a versatile clamping
device commonly used in metal, wood, or
plastic turning operations on a lathe
machine, as well as CNC milling and drill
pressing operations.
∞Four Jaw Chuck :
Four jaw lathe chucks are a particular
type of chuck designed to safely and
securely hold square, hexagonal, wound,
and irregular-shaped workpieces. The 4-
jaw chuck's jaw control allows for finer
adjustments and improved accuracy.
20
∞ Combination Chuck :
A chuck with jaws that may be
moved simultaneously or
independently.
∞ Magnetic Chuck :
Magnetic Chucks are an
alternative to traditional
workholding machinery, as they
use magnetic force from
permanent magnets to clamp and
secure workpieces in place.
21
∞ Air or Hydraulic-operated Chuck :
The hydraulic chuck uses liquid as the
working medium and uses the
pressure energy of the liquid to
transmit power; the pneumatic chuck
uses compressed air as the power
source to drive the machine to expand
or rotate.
∞ Drill Chuck :
Drill chucks are devices used to hold a
drill or other cutting tools on a spindle.
They are available in keyed, keyless or
hybrid systems, allowing for quick
changes of a drill bit.
22
Types of Lathe Centre
∞Ordinary Centre :
A lathe centre, often shortened to
centre, is a tool that has been ground
to a point to accurately position a
workpiece on an axis. They usually
have an included angle of 60°, but in
heavy machining situations, an angle
of 75° is used.
∞ Ball Centre :
The ball centre is employed for taper
turning with a tail-stock set-over
method to minimize wear and strain
23
∞ Frictionless Centre :
The frictionless centre boasts the
capability to withstand high-applied
forces while allowing rotation along
with the workpiece. Its ability to
operate at very high speeds makes it
ideal for demanding machining
applications.
∞ Half Centre :
A half-centre enables one to face the
whole part when one is turning
between centres but should be
replaced when one is through with
the facing operation.
24
∞ Tipped Centre :
The primary use of a center is to
ensure concentric work is
produced; this allows the
workpiece to be transferred
between machining (or
inspection) operations without
any loss of accuracy.
∞ Insert Centre :
Inserts are used as the cutting
edges for cutting tools such as
tool holders for turning and face
milling cutting for milling.
Pipe Centre :
Pipe centres are a measurement
which explains what the exact
distance between your two
radiator pipes will have to be to
correctly install the home
radiator you select.
26
catch plate and carriers
∞ Catch plates and carriers play
a vital role in driving
workpieces when they are
held between two centres on a
lathe.
∞ Carriers are essentially driving
dogs that attach to the end of
the workpiece using a
setscrew, while catch plates
are bolted to the nose of the
lathe's headstock spindle.
27
face plate
A faceplate is a circular metal
plate used for holding workpieces
in a lathe. When the workpiece is
clamped to the faceplate of the
lathe, turning can begin.
A workpiece may be bolted or
screwed to a faceplate, a large, flat
disk that mounts to the spindle.
28
angle plate
An angle plate is a work-holding
device used as a fixture in
metalworking.
Angle plates are used to hold
workpieces square to the table
during marking-out operations.
Adjustable angle plates are also
available for workpieces that need
to be inclined, usually towards a
milling cutter.
29
Types of lathe mandrel
∞ Plain Mandrel :
The body of the plain mandrel is slightly
tapered to provide proper gripping of the
workpiece. It is also known as solid
mandrel. It is the type mostly commonly
used and has wide applications.
∞ Step Mandrel :
Stepped mandrels are used for collars,
washers, odd-sized jobs and so on. The
stepped mandrel will have steps of
different diameters to accommodate
different workpieces.
30
∞ Collar Mandrel :
The collar mandrel is basically a
lighter plain mandrel with two
fixed collars attached at both ends.
The fixed collars fit firmly on the
workpiece. Generally, this
mandrel is used for holding
workpieces with diameters above
∞ Screwed Mandrel :
It is threaded at one end and a
collar is attached to it.
Workpieces having internal
threads are screwed on to it
against the collar for machining.
31
∞ Cone Mandrel :
It consists of a solid cone attached to one
end
of the body and a sliding cone, which can
be
adjusted by turning a nut at the threaded
end.
This type is suitable for driving
workpieces
having different hole diameters.
∞ Gang Mandrel :
It has a fixed collar at one end and a
movable collar at the threaded end. This
mandrel is used to hold a set of hollow
workpieces between the two collars by
tightening the nut.
32
∞ Expansion
Mandrel :
Expanding mandrels on a lathe
are a type of mandrel that grip
the interior diameter or ID of a
workpiece. On an expanding
mandrel, the shaft and sleeve
have corresponding tapers and
are machined from hardened
steel. The sleeve is slotted and
expands when pressed into the
tapered shaft.
33
Different Rests of Lathe Machine
∞ Centre Rest :
The primary purpose of a lathe steady rest is to support and
stabilize long and slender workpieces while they are being turned
or machined. In most cases, you never have to replace the steady
rest and just have to replace the screws and the bearings.
34
∞ Follower Rest :
The purpose of the follower rest is
to keep long or small-diameter work
from deflecting when a cutting tool
is applied to it. It is attached to the
lathe saddle and moves as the
saddle moves, keeping the point of
support directly behind the cutting
tool.
35
acknowledgement
I would like to express my special thanks of gratitude
to my teacher as well as to our principal ma'am who
gave me the golden opportunity to do this wonderful
project on the topic LATHE MACHINES, which also
helped me in doing a lot of Research and I came to
know about so many new things.....
Harshavardhan Vikramsinh
Khot
Yashwantrao Chavan Vidyalaya
10Th
THANK
YOU
36

LATHE MACHINES- defination, types process

  • 1.
    LATHE MACHINES Longitudinal AxisTool Holding Equipment
  • 2.
    HISTORY ∞ The latheis an ancient tool. ∞ The earliest evidence of a lathe dates back to Anc ient Egypt around 1300 BC. ∞ There is also tenuous evidence for its existence at a Mycenaean Greek site, dating back as far as the 13th or 14th century BC.
  • 3.
    INTRODUCTION 3 ∞The lathe machinewas also utilised in Ancient Greece, as we’d now call the two-person model. ∞One workman would turn a wooden workpiece with rope in the lathe frame, and another would shape the material with a sharp tool. ∞ The lathe is a simple device that rotates a piece of metal, wood, or stone to create a uniformly curved edge. ∞ In addition to cutting and grinding, the lathe can be used in sanding, facing, and knurling. ∞ While we use a mechanical lathe today, people used simplified versions of the lathe as far back as ancient Egypt.
  • 4.
  • 5.
  • 6.
  • 7.
    Speed Lathe Machine ∞ASpeed Lathe Machine is a high- speed, hand-operated lathe machine, mainly used by woodworkers. ∞It can provide a spindle speed from 1200 to 3600rpm. ∞Due to their high-speed spindle, speed lathe machines are used for woodturning, furniture making, metal polishing, spinning, and centring.
  • 8.
    Engine Lathe Machine 8 ∞Engine Lathe Machine is the most popular type of lathe machine. ∞ Nowadays the machine is driven by an electric motor but back in the 19th century people used steam engines to drive the machine. That’s why it is called an engine lathe machine. ∞ This type of lathe machine is used for woodworking and metalworking. ∞ The machine is capable of handling workpieces up to 1 meter in diameter, and up to 4 meters in length.
  • 9.
    Production Lathe Machine 9 ∞A lathe is a machine tool that rotates a workpiece about an axis of rotation to perform various operations, with tools applied to the workpiece to create an object with symmetry about that axis. ∞ A lathe consists of four main parts: the bed, spindle, turret, and tailstock. Briefly, the main spindle holds the material and rotates it. The turret, where the tool is attached, moves to shape the part to be machined. The
  • 10.
    Automatic Lathe Machine 10 ∞An automatic Lathe machine has a group of mechanisms that makes it capable of automatically changing and feeding cutting tools. ∞ When you have a complicated precision operations job, that requires skills, you have to produce it in mass quantity. This machine is suitable.
  • 11.
    Special Purpose LatheMachine 11 ∞ As the name implies that these types of lathe machines used for special purpose and production work. ∞ In this lathe only special operations are performed such as Drilling, Grinding Reaming, Boring etc. can be done.
  • 12.
    Numerical Control LatheMachine 12 ∞ CNC Lathe Machines are the most up-to-date lathe machines in terms of technology. ∞ They come with a modern computer numeric control system (CNC). You can use this control system to add a CAD/CAM program and after that, whenever you command the machine, it will start and perform the machining operation according to your program input.
  • 13.
    13 SPECIFICATION ∞Height of centrefrom the lathe bed – 125 mm ∞Distance between two centres – 500 mm ∞Largest Diameter of bar – 200mm to 1600mm ∞Length of Bed - 7' to 24'
  • 14.
    COMPONENTS & Functions 14 ∞Headstock : The headstock is found at the end of the bed. Once clamped to the end, the headstock provides the rotational power for the lathe's operations. ∞ Bed : The bed is a large horizontal structure or beam that supports other parts of a lathe like the headstock and tailstock. Except woodworking lathes, nearly all lathes have a bed. It's the long
  • 15.
    15 ∞ Tailstock : Locatedopposite the headstock on a CNC machine lathe, tailstocks are used to secure and support the free end of a workpiece while it is being machined. A tailstock ensures that the work piece's longitudinal rotary axis is held steady and precisely parallel to the lathe bed. ∞ Carriage : The carriage is the part of the lathe which slides over the bed-ways between the headstock and the tailstock. It provides various movements for the cutting tool
  • 16.
    ∞ Feed Mechanism: The feed mechanism is the combination of different units through which motion of headstock spindle is transmitted to the carriage of the lathe machine. Following units play role in the feed mechanism of a lathe machine: End of bed gearing, Feed gear box, Lead screw and feed rod. ∞ Screw Cutting Mechanism : A screw-cutting lathe is a machine (specifically, a lathe) capable of cutting very accurate screw threads via single-point screw-cutting, which is the process of guiding the linear motion of the tool bit in a precisely known ratio to the rotating motion of the workpiece. 16
  • 17.
  • 18.
    LATHE ACCESSORIES 18 Chuck Lathe Centre CatchPlate & Carriers Face Plate Angle Plate Mandrel Rest
  • 19.
    CLASSIFICATION OF CHUCKS 19 ∞ThreeJaw Chuck : A three-jaw chuck is a versatile clamping device commonly used in metal, wood, or plastic turning operations on a lathe machine, as well as CNC milling and drill pressing operations. ∞Four Jaw Chuck : Four jaw lathe chucks are a particular type of chuck designed to safely and securely hold square, hexagonal, wound, and irregular-shaped workpieces. The 4- jaw chuck's jaw control allows for finer adjustments and improved accuracy.
  • 20.
    20 ∞ Combination Chuck: A chuck with jaws that may be moved simultaneously or independently. ∞ Magnetic Chuck : Magnetic Chucks are an alternative to traditional workholding machinery, as they use magnetic force from permanent magnets to clamp and secure workpieces in place.
  • 21.
    21 ∞ Air orHydraulic-operated Chuck : The hydraulic chuck uses liquid as the working medium and uses the pressure energy of the liquid to transmit power; the pneumatic chuck uses compressed air as the power source to drive the machine to expand or rotate. ∞ Drill Chuck : Drill chucks are devices used to hold a drill or other cutting tools on a spindle. They are available in keyed, keyless or hybrid systems, allowing for quick changes of a drill bit.
  • 22.
    22 Types of LatheCentre ∞Ordinary Centre : A lathe centre, often shortened to centre, is a tool that has been ground to a point to accurately position a workpiece on an axis. They usually have an included angle of 60°, but in heavy machining situations, an angle of 75° is used. ∞ Ball Centre : The ball centre is employed for taper turning with a tail-stock set-over method to minimize wear and strain
  • 23.
    23 ∞ Frictionless Centre: The frictionless centre boasts the capability to withstand high-applied forces while allowing rotation along with the workpiece. Its ability to operate at very high speeds makes it ideal for demanding machining applications. ∞ Half Centre : A half-centre enables one to face the whole part when one is turning between centres but should be replaced when one is through with the facing operation.
  • 24.
    24 ∞ Tipped Centre: The primary use of a center is to ensure concentric work is produced; this allows the workpiece to be transferred between machining (or inspection) operations without any loss of accuracy. ∞ Insert Centre : Inserts are used as the cutting edges for cutting tools such as tool holders for turning and face milling cutting for milling.
  • 25.
    Pipe Centre : Pipecentres are a measurement which explains what the exact distance between your two radiator pipes will have to be to correctly install the home radiator you select.
  • 26.
    26 catch plate andcarriers ∞ Catch plates and carriers play a vital role in driving workpieces when they are held between two centres on a lathe. ∞ Carriers are essentially driving dogs that attach to the end of the workpiece using a setscrew, while catch plates are bolted to the nose of the lathe's headstock spindle.
  • 27.
    27 face plate A faceplateis a circular metal plate used for holding workpieces in a lathe. When the workpiece is clamped to the faceplate of the lathe, turning can begin. A workpiece may be bolted or screwed to a faceplate, a large, flat disk that mounts to the spindle.
  • 28.
    28 angle plate An angleplate is a work-holding device used as a fixture in metalworking. Angle plates are used to hold workpieces square to the table during marking-out operations. Adjustable angle plates are also available for workpieces that need to be inclined, usually towards a milling cutter.
  • 29.
    29 Types of lathemandrel ∞ Plain Mandrel : The body of the plain mandrel is slightly tapered to provide proper gripping of the workpiece. It is also known as solid mandrel. It is the type mostly commonly used and has wide applications. ∞ Step Mandrel : Stepped mandrels are used for collars, washers, odd-sized jobs and so on. The stepped mandrel will have steps of different diameters to accommodate different workpieces.
  • 30.
    30 ∞ Collar Mandrel: The collar mandrel is basically a lighter plain mandrel with two fixed collars attached at both ends. The fixed collars fit firmly on the workpiece. Generally, this mandrel is used for holding workpieces with diameters above ∞ Screwed Mandrel : It is threaded at one end and a collar is attached to it. Workpieces having internal threads are screwed on to it against the collar for machining.
  • 31.
    31 ∞ Cone Mandrel: It consists of a solid cone attached to one end of the body and a sliding cone, which can be adjusted by turning a nut at the threaded end. This type is suitable for driving workpieces having different hole diameters. ∞ Gang Mandrel : It has a fixed collar at one end and a movable collar at the threaded end. This mandrel is used to hold a set of hollow workpieces between the two collars by tightening the nut.
  • 32.
    32 ∞ Expansion Mandrel : Expandingmandrels on a lathe are a type of mandrel that grip the interior diameter or ID of a workpiece. On an expanding mandrel, the shaft and sleeve have corresponding tapers and are machined from hardened steel. The sleeve is slotted and expands when pressed into the tapered shaft.
  • 33.
    33 Different Rests ofLathe Machine ∞ Centre Rest : The primary purpose of a lathe steady rest is to support and stabilize long and slender workpieces while they are being turned or machined. In most cases, you never have to replace the steady rest and just have to replace the screws and the bearings.
  • 34.
    34 ∞ Follower Rest: The purpose of the follower rest is to keep long or small-diameter work from deflecting when a cutting tool is applied to it. It is attached to the lathe saddle and moves as the saddle moves, keeping the point of support directly behind the cutting tool.
  • 35.
    35 acknowledgement I would liketo express my special thanks of gratitude to my teacher as well as to our principal ma'am who gave me the golden opportunity to do this wonderful project on the topic LATHE MACHINES, which also helped me in doing a lot of Research and I came to know about so many new things..... Harshavardhan Vikramsinh Khot Yashwantrao Chavan Vidyalaya 10Th
  • 36.