Vijay Engineering and Machinery Company (VEMC), established in 1948, specializes in electromechanical engineering solutions and provides a wide variety of services and products, including fire fighting pumps, water transfer systems, and renewable energy solutions. The company is ISO 9001:2015 certified and has a strong focus on customer satisfaction, as evidenced by its customer feedback mechanisms and community initiatives. VEMC aims to be a reliable provider in the industry while actively pursuing professional growth and ethical operations.

1. VIJAY ENGINEERING AND MACHINERY COMPANY
SINCE 1948
KNOWLEDGE SHARING SESSION ON
FIRE FIGHTING PUMPS

2. Do’s for the Seminar
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be sent in the chat room)
VIJAY ENGINEERING AND MACHINERY COMPANY
2

3. INTRODUCTION
❖ 71 years of Expertise in Electromechanical Engineering Solutions
❖ VEMC is a MSE1 A CRISIL Rated company
❖ ISO 9001:2015 certified Organization
❖ Channel Partner with Kirloskar Brothers Ltd, CG, Bharat Bijlee &
KEC
❖ Empaneled channel partner for renewable energy with MNRE
(MNRE/CP/GCRT/B/3390)
VIJAY ENGINEERING AND MACHINERY COMPANY
3

4. INTRODUCTION
❖ Our evolution can be traced back to the year 1948.
❖ From modest water pump supplier to an electro-
mechanical solution provider, this monumental
transformation has made VEMC pioneer in the field of
electromechanical engineering products, allied
equipment & services.
❖ VEMC in today’s time, provides complete fluid and
energy management solutions for a wide array of
projects into Water Supply, Power Plants, Irrigation, Oil &
Gas, Industries, Building & Construction etc.
❖ Our level of expertise has evolved from supply of water
utility pumps toward handling turnkey projects (installing
electromechanical systems), rendering allied service like
Project energy audits, Corrocoat etc.
VIJAY ENGINEERING AND MACHINERY COMPANY
4

5. VISION
VEMC aspires and strives to
be the most reliable and
endearing
electromechanical
solution provider.
MISSION
To evolve into professional organization
through a systematic & phase wise growth
approach that will act as a foundation of
happiness for employees, customers,
stakeholders and the society at large. The
bi-product of this activity shall be wealth
creation.
ABOUT THE
COMPANY
VIJAY ENGINEERING AND MACHINERY COMPANY
5

6. Ethics &
Integrity
Customer
Centric
Approach
Equal
Opportunity
Resilienc
e
Teamwork
VIJAY ENGINEERING AND MACHINERY COMPANY
VALUES
6

7. COMPANY TIMELINE
Our Journey
VEMC’s
first
Defense &
Railway
Projects
197
0
G
O
1950
199
0
2010-
2012
2015
Privatization
Industrial
Sector
Engineeri
ng &
Machiner
y
Electro
Mechanical
Solutions
VEMC
panels
introduced
Turnkey &
Electricity Board
Projects
APOEM
Testing
facility
Set up of
Manufacturing
Unit
202
0
2021
1948
Our
Inception
2017
Entering Solar
PV businrss
7
VIJAY ENGINEERING AND MACHINERY COMPANY

8. Building &
Construction:
Fire Fighting
Water Transfer
Pressure Boosting
HYPN, HVAC
Dewatering
Manufacturing
Industry:
Fire Fighting
Utility Water Transfer
Port & Defence:
Fire Fighting
Dry
Dock/Dewatering
Utility Water
Transfer
SECTORS WE
CATER TO
Cement &
Industry:
Fire Fighting
Dewatering
Utility Water
Transfer
Oil &
Gas:
Fire
Fighting
Oil
Transfer
Pharma &
Chemical:
Chemical Transfer
Pump
Slurry Transfer
Pump
Steel:
Fire Fighting
Utility Water
Transfer
Rolling Mills
Solvent
Extraction
Cold Storage &
Process
Refrigerant Transfer
Utility Water Transfer
Mining:
Fire
Fighting
Dewateri
ng
VIJAY ENGINEERING AND MACHINERY COMPANY
8

9. PRODUCT
PORTFOLIO
❖ Industrial & Domestic Pumps
❖ Valves
❖ Anti Corrosion Products
❖ Submersible Pumps
❖ Diesel Engine Pumpsets
❖ Control Panels
❖ AC Motors
❖ Rerolling Duty Motors
❖ Pump Spares
❖ HYPN Systems
❖ Renewable energy projects
❖ Master Distributor for process
pumps
VIJAY ENGINEERING AND MACHINERY COMPANY
9

10. PROJECT SERVICES OFFERED
• Solar Energy Solutions
• Spares, Refurbishment & Maintenance works
• Corrocoating solutions for Hydraulic equipments and structures
• Micro Hydro and Pico hydro turbine based energy systems
• Auto prime pumping and flood control solutions
VIJAY ENGINEERING AND MACHINERY COMPANY
1
0

11. VIJAY ENGINEERING AND MACHINERY COMPANY
CUSTOMER SATISFACTION
SURVEY
Service Feedback Forms - Measure customer
satisfaction
11
ATTRIBUTES:
Technical support 9.04
Response time 8.35
Service co-
ordinator
8.53
Time taken to
reach
8.33

12. • Shree AMICHAND DALUCHAND SHAH Public
Charitable Trust – Scholarship to the Engineering
students
for there Education.
• MAHAVIR JEEVAN RAKSHA FOUNDATION - Medical
Relief to the Heart Patients for their surgery.
VIJAY ENGINEERING AND MACHINERY COMPANY

13. Pump Fundamentals
5/19/2021
AMCPL
VIJAY ENGINEERING AND MACHINERY COMPANY

14. What is a pump
• Pump is defined as a Device which converts the
mechanical energy into the hydraulic energy with
the help of a prime mover i.e Motor,Engine etc.
5/19/2021
AMCPL
VIJAY ENGINEERING AND MACHINERY COMPANY

15. Classification of
Centrifugal Pump
Centrifugal Pump
Axial Mixed Radial
Single Suction
Single Suction
Double Suction
Single stage
Multi stage
Single stage
Multi stage
Self Priming
Non Self Priming
5/19/2021
AMCPL
VIJAY ENGINEERING AND MACHINERY COMPANY

16. Parts of a Pump
• Casing
• Impeller.
• Shaft
•Bearing assembly
5/19/2021
AMCPL
VIJAY ENGINEERING AND MACHINERY COMPANY

17. Pump Fundamentals
and Selection
• Flow capacity: Flow Capacity is the volume of liquid pumped out in one unit of time.
• Head: Head is the expression of the total energy content of the liquid
referred to a datum.
• Characteristic Curves: The performance of a centrifugal pump can be shown
graphically on a characteristic curve
• Viscosity: Viscosity is the quantity that describes a fluid's resistance to flow
• Temperature: It is the temperature of the liquid to be pumped by the pump.
• Ph value: The Nature of the liquid is determined by its Ph value.(acidic nature of
water,ph value=7)
• Solid Handling Size: The Size of the particles in the liquid which is to be pumped.
• Shut Off Head: Shut-off head is the maximum head generated by a centrifugal
pump with zero flow and relatively less power.
5/19/2021
AMCPL
VIJAY ENGINEERING AND MACHINERY COMPANY

18. Net Positive
Suction Head
• Net positive suction head is the total
energy (head ) at the inlet nozzle of
pump (in relation to zero absolute
pressure ) head of liquid ,at pumping
temperature corresponding to vapor
pressure of the liquid.
• NPSH(A):The net positive suction
head available is a function of the
pump suction system.
• NPSH(R):The net positive suction
head required is a function of the
pump design at the operating point
on the pump performance curve.
• NPSH(A) >NPSH(R)
5/19/2021
AMCPL
VIJAY ENGINEERING AND MACHINERY COMPANY

19. NPSH
Available NPSHA = (ha)+/– (hss) – (hfs) –(hvpa)
ha = Atmospheric head corresponding to standard
atmosphere
hss = static suction head
hfs = frictional losses in suction pipe
hvpa = vapour pressure of liquid at standard temperature
and pressure
5/19/2021
AMCPL
VIJAY ENGINEERING AND MACHINERY COMPANY

20. •Any Centrifugal pump is
theoretically designed only for
a single flow - at its best
efficiency point (BEP).
Flow
Head
Power
Efficiency
NPSHr
Desirable Operation Zone
of a centrifugal pump
•At the time of selection, the
duty point is selected as close
as possible to BEP.
•It is always desirable to operate
the pump near to BEP for best
performance, longer life &
reliability. Operation away from
BEP has its own disadvantages.
•Desirable operation zone of a
pump is normally 50 % to 120 %
of BEP. These values , however,
may change from model to model.
BEP
120 % of BEP
50 %
5/19/2021
AMCPL
VIJAY ENGINEERING AND MACHINERY COMPANY

21. KIRLOSKAR MAKE FIRE FIGHTING
RANGE OF PUMPS
VIJAY ENGINEERING AND MACHINERY COMPANY
2
1

22. VIJAY ENGINEERING AND MACHINERY COMPANY
END SUCTION BACK PULL
OUT PUMPS
Simple Back pull out, cantilever over hanging
type design
2
2
DB
Pump
CPHM
Pump
GK
Pump
Fire Fighting
Application:
❖ Flow – 3200 lpm
❖ Head – Upto 100 m
❖ RPM - 3000
❖ Hydrant Electric,
Sprinkler Electric,
Curtain, Drencher,
Coupled Booster
pumpset
Fire Fighting
Application:
❖ Flow – 5500 lpm
❖ Head – Upto 150 m
❖ RPM - 3000
❖ Hydrant Electric,
Sprinkler Electric,
Jockey, Curtain,
Drencher, Coupled
Booster, Engine
driven (upto 1800
rpm) pumpset
Fire Fighting
Application:
❖ Flow – 5500 lpm
❖ Head – Upto 150 m
❖ RPM – upto 2300
❖ Engine Driven
pumpset

23. VIJAY ENGINEERING AND MACHINERY COMPANY
Impeller between the bearing, horizontal (also can be given in vertical)
split case type design, can be offered in single stage or double stage
arrangement.
2
3
SPLIT CASING
PUMPS
iHT Pump
Fire Fighting Application:
❖ Flow – 11000+ lpm
❖ Head – Upto 200 m
❖ RPM - 3000
❖ Hydrant Electric, Sprinkler
Electric, Engine Driven
pumpset (upto 2500 rpm)
❖ Lower NPSHR value for
better suction lift
UP
Pump
Fire Fighting Application:
❖ Flow – 12000+ lpm
❖ Head – Upto 105 m
❖ RPM – Electric : 1480 Engine
: upto 2150
❖ Hydrant Electric, Sprinkler
Electric, Engine Driven
pumpset

24. VIJAY ENGINEERING AND MACHINERY COMPANY
2
4
SPLIT CASING
PUMPS
DSM
Pump
Impeller between the bearing, horizontal split case type design, can be
offered in single stage or double stage arrangement.
Fire Fighting Application:
❖ Flow – 3200+ lpm
❖ Head – 130+ m
❖ RPM – Electric : 1480 Engine
: upto 1800
❖ Hydrant Electric, Sprinkler
Electric, Engine Driven
pumpset
SCT
Pump
Fire Fighting Application:
❖ Flow – 12000+ lpm
❖ Head – 110 m
❖ RPM – Electric : 1480/2975
Engine : upto 2400
❖ Hydrant Electric, Sprinkler
Electric, Engine Driven
pumpset

25. VIJAY ENGINEERING AND MACHINERY COMPANY
MULTI-STAGE
PUMPS
Pump suitable for high head
application,
sturdy between the bearing
design & comes in horizontal
and vertical execution.
2
5
RKB Pump
Fire Fighting Application:
❖ Flow – 5500+ lpm
❖ Head – 350+ m
❖ RPM – Electric : 1480 Engine
: upto 1800
❖ Hydrant Electric, Sprinkler
Electric, Jockey, Engine
Driven pumpset
❖ Lower NPSHR value for
KCIL/KSI
L Pump
Fire Fighting
Application:
❖ Flow – Upto 250+
lpm
❖ Head – Upto
200+ m
❖ RPM – 2900
❖ Jockey pumpset
❖ Energy Efficient
Motors (IE2 &
IE3)
Note:
Do not use IL series of pumps in Hydrant
and Sprinkler Application.
As per ISO 12496, sheet metal pumps are
not recommended for Fire Hydrant and
Sprinkler application.

26. 2
6 VIJAY ENGINEERING AND MACHINERY COMPANY
MSMO
PUMPS

27. VIJAY ENGINEERING AND MACHINERY COMPANY
MSMO
PUMPS
2
7
RKB Horz.
MSMO Pump
Fire Fighting Application:
❖ Flow – 5500+ lpm
❖ Head – 350+ m
❖ RPM – Electric : 1480/2975
Engine : upto 1800
❖ Hydrant Electric, Sprinkler
Electric, Jockey, Engine
Driven pumpset
❖ No of outlets - 5
❖ Lower NPSHR value for
better suction lift
Benefits over pumps used in
conventional fire fighting system -
Substantial Saving on :
a) Construction of Pump House - Civil /
Piping / Valves
b) More Building space to Utilize/Sell/Rent.
c) Fewer Pump sets required, resulting in
substanstial savings in
electrical cables & switch gears.
d) No water storage tank on Intermediate
Floors.
e) Low Product & Maintenance Cost.

28. 28
MSMO
PUMPS
RKB Vert.
MSMO Pump
Fire Fighting Application:
❖ Flow – 5500+ lpm
❖ Head – 350+ m
❖ RPM – 1480/2975
❖ Hydrant Electric, Sprinkler
Electric, Jockey pumpset
❖ No of outlets - 5
❖ Lower NPSHR value for
better suction lift
Benefits over horizontal MSMO pumps -
Substantial Saving on :
a) Low civil cost as it requires less space.
b) Self aligned.
c) Low maintenance cost.
e) Suction and delivery can be placed as
per site requirement.
f) More Building space to Utilize/Sell/Rent
as compared to horz. pumps.
Note:
Minimum height of the pump room
required : 4.5 m
VIJAY ENGINEERING AND MACHINERY COMPANY

29. 29
VIJAY ENGINEERING AND MACHINERY COMPANY
Particulars
Conventional
pumps
MSMO
pumpsets
Duty condition
:
2850 lpm @ 90 m
2850 lpm @ 120 m
2850 lpm @ 150 m
2850 lpm @ 90 /
120 / 150 m
Pump set
details :
DB 100/26 with 75
KW / 2 pole
motor
CPHM 100/32 with
110 KW / 2 pole
motor
CPHM 100/32 with
125 KW / 2 pole
motor
RKB 125/30 (3 /
4 / 5 stages)
with 125 KW / 4
pole motor
Foot print of
civil
foundation :
1600 mm * 1000 mm
1940 mm * 1200 mm
1990 mm * 1200 mm
2480 mm * 1100
mm
Total foot print
of civil
foundation 100 sq feet 29. 36 sq feet
Apprx space saving if we opt for MSMO pumpsets =
70 sq. feet
CASE STUDY OF CONVENTIONAL
PUMPS vs MSMO

30. VIJAY ENGINEERING AND MACHINERY COMPANY
MONOBLOC BOOSTER
PUMPS
KDS/KDI
Pump
Single Stage
Pump set
3
0
Fire Fighting Application:
❖ Flow – Upto 900 lpm
❖ Head – Upto 45 m
❖ RPM - 3000
❖ Booster pumpset
❖ Popular models – 538, 844,
1040, 1348, 1555
❖ Introducing shortly
monoblocs with IE2 motors
KDT
Pump
Two Stage Pump
set
Fire Fighting Application:
❖ Flow – 450 lpm & 900 lpm
❖ Head – 58 m
❖ RPM - 3000
❖ Booster pumpset
❖ Popular models – 1372 &
2070
❖ Introducing shortly
monoblocs with IE2 motors

31. 3
1
KIRLOSKAR FIRE ENGINE (KFE) PUMPSETS
Fire Fighting Application:
❖ Flow – Upto 4550 lpm
❖ Head – Upto 145 m
❖ RPM – 1500 to 2500
❖ Engine Driven pumpset
❖ Popular duty
parameters –
1620 lpm @ 70 m,
2280 lpm @ 70 m,
2850 lpm @ 70 m,
2850 lpm @ 120 m,
4550 lpm @ 70 m,
4550 lpm @ 88 m
Radiator Cooled Engine –
Suitable for pump room at
surface with proper
ventilation.
HE Cooled Engine –
Recommended for pump
room at basements.
VIJAY ENGINEERING AND MACHINERY COMPANY

32. 3
2 VIJAY ENGINEERING AND MACHINERY COMPANY
FM/UL PUMPS

33. VIJAY ENGINEERING AND MACHINERY COMPANY
OFFERINGS:
❖ Diesel engine & motor driven pump set
❖ Main fire pump – FM approved / UL
listed motor
❖ Diesel engine – FM approved / UL listed
heat exchanger cooled
❖ Controller – FM approved / UL listed
FM/UL PUMPS
-
3
3
A FM/UL set consist of the following
❖Diesel pumpset (including pump-end, FM/UL
approved diesel engine, 8 hour double-walled fuel
tank*, Two 12v or 24v lead acid batteries to avoid
starting failure, LCD colour display controller, suction
and discharge pressure gauges and air release valve.)
❖Remote Alarm Panel (for monitoring of signals
remote from the pumphouse)
❖Black Box monitoring pump performance used to
understand the pump working or failure after fire
scenario
❖*Please note an 8 hour double-walled fuel tank is as
per the requirements in Factory Mutual Data Sheets.
Within NFPA20 a single-walled fuel tank size to 5.07
litres per kW is acceptable, which is also available
upon request.

34. COMPARISON FM/UL & NON
FM/UL
VIJAY ENGINEERING AND MACHINERY COMPANY
Sr. No FM/UL Non FM/UL
1 Pump set fully comply to American
standard NFPA-20 accordingly pump,
engine ,controller and many other
components are FM approved and UL
listed gave more reliability of operation
at any point of time.
Not comply to NFPA-20
2 Pump with fm/ul auto air release valve Normal vent valve.
3 Pump design to fulfill the requirement of
NFPA-20.
1) Non over loading power characteristic.
2) Impeller design for 15 feet suction lift.
3)Casing design to withstand 75psi suction
pressure, minimum 250 psi hydro
pressure and minimum 400 psi rupture
pressure.
4) Shut off head upto 140% of duty
head(proper utilization of Jocky pump.)
Not necessarily comply this
requirement and hence standard
design of impeller and casing.
4 Coupling used is fail safe coupling ,this allow
the smooth running of pump, even if
flexible element of coupling fails, pump
will run with engagement of jaws giving
more reliability of operation.
Standard coupling
5 Selection of prime mover based on
maximum power requirement on entire
Prime mover selection is based on
120% of duty point bhp or at 150%
3
5

35. 6 Engine is with dual starter, so having 2 batteries of
12V, if not started with first automatically switch
over to other.
Engine with single starter arrangement.
7 Space heater is inbuilt requirement of engine ,easy
and automatic in cold starting.
Not mandatory requirement of heater.
8 Engine cooling loop is as per NFPA-20 with pressure
reducing valve, approved pressure solenoid valve,
causing clean environment and not allowed flow
through cooling loop unless engine starts.
Cooling piping with orifice plate ,no
pressure solenoid valve.
9 Controller
a) 2 Battery chargers- allows two ways of charging
the battery ,one from engine and other from
controller.
b)Inbuilt pressure switch-automatic operation of
pump when pressure drops.
c)Weekly programmer which allows automatic
running of pump for half an hour once in a week
,thus always make pump prepared for working.
d) Pressure recorder – keep the record of pump
operation.
No such controller we provide with either
motor driven or engine driven set.
VIJAY ENGINEERING AND MACHINERY COMPANY
3
6
COMPARISON FM/UL & NON
FM/UL

36. FM/UL Pumps
• Total 33 models FM approved
and UL listed in Split case
range in FR series.
• Total 10 models in MSF series;
only UL listed
• Total 8 models in Turbine
pumps; only UL listed –
• Major reference – Ingersol
Naroda, Cadbury Mondelez -
Thane
VIJAY ENGINEERING AND MACHINERY COMPANY
37
FM/UL VT PUMP INSTALLATION @ CADBURY MONDELEZ -
THANE

37. VIJAY ENGINEERING AND MACHINERY COMPANY
SPECIFICATION
❖Delivery size up to
2200 mm
❖Capacity up to 40,000
m3 /hr
❖Head up to 200 m
FEATURES
❖Vibration-free
performance
❖Low submergence
❖No priming required
❖Dry pit/Wet pit
arrangement
available
❖Direct drive/Right angle
gear drive
❖Impeller pull-out/Non-
pull-out
❖Bowl pull-out/Non-pull-
out
❖Gland packed /
Mechanical seal
❖50Hz / 60Hz availability
VT PUMPS
3
8

38. VIJAY ENGINEERING AND MACHINERY COMPANY
CONTAINERIZED FIRE
FIGHTING PUMPSET
39

39. Traditional Pump House requiring constant
maintenance
VIJAY ENGINEERING AND MACHINERY COMPANY
40
CONTAINERIZED FIRE
FIGHTING PUMPSET

40. Simple Base
VIJAY ENGINEERING AND MACHINERY COMPANY
41
CONTAINERIZED FIRE
FIGHTING PUMPSET
Pre-Packaged Pump Houses with
pump sets delivery to site in a
complete plant room facility

41. VIJAY ENGINEERING AND MACHINERY COMPANY
42
CONTAINERIZED FIRE FIGHTING PUMPSET -
CUSTOM BUILT

42. CONTAINERIZED FIRE FIGHTING PUMPSET –
NEW PACKAGED PUMP HOUSE
VIJAY ENGINEERING AND MACHINERY COMPANY
43

43. BRICK BUILT PUMP HOUSE vs CONTAINERIZED
FIRE SETS
Brick built Pump Houses
• Architect
• Structural eng, Design eng, Project
eng
• Planning permission
• Brick layer, roofer, electrician
(lights and heat only.)
• Site access permits to work
• Electrician finish wire pumps and
alarms.
• Pipe work and valves
• Install Pumps
• Snagging after hand over
Pre Packaged Pump Houses
• One order
• Witness progress
• Deliver to site
• Connect up
• Commission
• Continuity of build
• Quality assurance
• Clean environment
VIJAY ENGINEERING AND MACHINERY COMPANY
44

44. VIJAY ENGINEERING AND MACHINERY COMPANY
WEBINARS
YouTube Channel :- Vijay Engineering & Machinery Co. (15.9k
Subscribers)
• Dial gauge Pump-Motor Alignment Process
https://www.youtube.com/watch?v=4Reqd8Q47v4&t=16s
• Scale and filler Pump-Motor Alignment Process VEMC
https://www.youtube.com/watch?v=Sg3_lidWdxg&t=63s
• Diesel Engine Pump set Commissioning Process VEMC
https://www.youtube.com/watch?v=JNHoMmTyjig
45

45. HYPN Systems for Industrial Applications
Kirloskar Brothers Limited
A Kirloskar Group Company
0
9-Sep-16
VIJAY ENGINEERING AND MACHINERY COMPANY

46. Smooth and controlled performance
Fully automatic operation (Less human interference)
Optimization of water and energy
Pressure Boosting (Hydro
Pneumatic) System
Why do people go for pressure boosting system?
1
9-Sep-16
This is a proprietary document of
Kirloskar Brothers Limited
1 Maintain a constant pressure, level or temperature
2 Avoid unnecessary running of pumps at no flow requirement
3
4
5
VIJAY ENGINEERING AND MACHINERY COMPANY

47. Types of Pressure Boosting System
Types
of
HYPN
System
Fixed speed system (FS)
All pumps will run on fixed speed
Cascade (single VFD) System (C)
One pump will run on VFD and others pumps on fixed
speed
All VFD system (AV)
All pumps in system will run on VFD
3
9-Sep-16
This is a proprietary document
of Kirloskar Brothers Limited
VIJAY ENGINEERING AND MACHINERY COMPANY

48. System Photos
HYPN system with vertical inline multistage pumps
4
This is a proprietary document of Kirloskar Brothers
Limited
4
VIJAY ENGINEERING AND MACHINERY COMPANY

49. System
Photos
HYPN system with end suction
pumps
9-Sep-1609 Septe 4
This is a proprietary document of Kirloskar Brothers
Limited
5
VIJAY ENGINEERING AND MACHINERY COMPANY

50. System Photos
HYPN system with HSC pumps
9-Sep-1609
September
4
This is a proprietary document of Kirloskar Brothers
Limited
6
VIJAY ENGINEERING AND MACHINERY COMPANY

51. System Photos
HYPN system with Sump pumps
9-Sep-1609
September
4
This is a proprietary document of Kirloskar Brothers
Limited
7
VIJAY ENGINEERING AND MACHINERY COMPANY

52. HYPN OFFER FROM
DOLPHIN
Technica
l
Details
Price
18
9-Sep-16
This is a proprietary document
of Kirloskar Brothers Limited
5
3
VIJAY ENGINEERING AND MACHINERY COMPANY

53. GA BOQ
Foundation
18
9-Sep-16
This is a
proprietary
document of
Kirloskar
Brothers
Limited
5
4
VIJAY ENGINEERING AND MACHINERY COMPANY

54. Outline Drg
Editable
Nameplate
18
9-Sep-16
This is a proprietary document
of Kirloskar Brothers Limited
5
5
VIJAY ENGINEERING AND MACHINERY COMPANY

55. CS Details
18
9-Sep-16
This is a proprietary document of
Kirloskar Brothers Limited
5
6
VIJAY ENGINEERING AND MACHINERY COMPANY

56. Control Panels
Control Panels are controlling components of the system
which controls all the functions and their executions.
VEMC Control panels streamline all your critical applications
and ensures to ease your activities with its efficient design
and best in class equipment and components used to build
them.
VIJAY ENGINEERING AND MACHINERY COMPANY

57. Why Do We Need Control Panels?
Overload Protection
using overload
relay/electronic motor
protection unit
Low Voltage
Prevention
Automatic
working of
pumping system
Single and
Reverse
Phase
protection
Auto /Manual
Operation using
selector switch
Less human
interference
hence less
errors
VIJAY ENGINEERING AND MACHINERY COMPANY

58. Where Do We Need It?
In HYPN system
Multiple Tank filling
system
Standard pump sets
In Automatic Fire
fighting system
Industrial Applications
HVAC system
VIJAY ENGINEERING AND MACHINERY COMPANY

59. Basic Construction Features
IP 42 enclosure
Floor Mounting /
Wall Mounting
Paint Shade :
Siemens Gray
RAL 7032
Enclosed
type CRCA
fabricated
enclosure
Bottom Cable Entry
Painted using 7
Tank powder
coating process
VIJAY ENGINEERING AND MACHINERY COMPANY

60. Features
Electrical Protection
❖ Individual Branch MCB / MCCB
/ SFU / HRC /
❖ MPCB /Fuses for each Motor (
Optional )
❖ Dependable Fast acting
protection device
❖ Single Phasing , Reverse
Phasing, Overload, Low
❖ Voltages, Dry Running of Pump
Sets
❖ Mechanical Seal Failure,
Winding Temperature
❖ High (Thermistor Trip)
Operation Flexibility
❖ Automatic/Manual operation using
selector switch
❖ Automatic changeover to Standby
Pump incase of Working Pump Failure
❖ Integrated Electronics / Micro-controller
based circuit
❖ Automatic shutdown in case of no
requirement.
❖ Dedicated external PLC. Speed variation
by
❖ PID algorithm Touchscreen, color HMI.
❖ Depending upon presented conditions
viz.,
❖ Level, Pressure, Temperature, Flow,
❖ Programmable Timers etc.
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61. Features
Indications
❖ Indicators for
TRIP/ON/OFF/FAULT/RUN
❖ Analog /Digital Ammeters and
Voltmeters
❖ Neon / LED Indicators, HMI
displays for electrical
Parameters
❖ Load Managers(L&T / Schneider
make)
❖ MID : Multi-Indication Display on
Backlit LCD Screen
Enclosures
❖ Fully enclosed , Floor / Wall mounting
made from specified gauge CRCA sheet
❖ Enclosures designed according to IP /
NEMA Standards
❖ Complete partitioning between Power
Bus & Control chambers
❖ Cable Entry : Top / Bottom , Access :
Front/Rear
❖ IP 42 / IP 52 / IP 54 / IP 55 / IP 65 Outdoor
Enclosures
❖ Seven Tank pretreatment & powder
coating ensuring best surface finish &
Corrosion resistance
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62. Features
Electrical Connections
❖ Copper cabling for internal
wirings- ISI grade
❖ Aluminum/Copper busbars
❖ Aluminum Blocks
Connectivity
❖ Potential free contacts for status of
pumps and
❖ BMS Connectivity
❖ Modbus/Ethernet compatibility
❖ Level sensors/Float switches compatible
❖ Pressure Switch/Pressure Transmitter
❖ /Ultrasonic sensors Connectivity
VIJAY ENGINEERING AND MACHINERY COMPANY

63. Mention
Exact
KW/HP
rating of
selected
pump
System
detail
s
BMS
(Potential
free
contact)co
nnectivity
can be
provided in
panel .
Remote
Push
Button
Mention
application for
which the
pump is
selected for
e.g.
Dewatering/Ta
nk to tank etc
Parameters Of Selection
VIJAY ENGINEERING AND MACHINERY COMPANY

64. Components of Control Panel
Mains Incomer
& feeder
incomer
(MCCB / MCB)
Ammeter with
ASS
Voltmeter with
VSS
Contactor
Load Manager
Phase
indications for
mains
Push Buttons
Incoming /
Outgoing
terminals
Overload
relays
Potential free
contacts
Bus
Bars
VIJAY ENGINEERING AND MACHINERY COMPANY

65. Types Of Panels
Analog Control
Panel
Fire Fighting Control
Panel
Digital Control
Panel
MCC Control Panel
VIJAY ENGINEERING AND MACHINERY COMPANY

66. Types Of Panels
1. ANALOG CONTROL PANEL
VEMC Analog control panels controls variables related
to application and works on integrated electronic circuit
and provides analog display of various parameter
Application:
❖ Tank to tank
transfer
❖ Dewatering
❖ Borewell/Ope
n well
submersible
Standard Specification:
❖ Operation based on electronic
module
❖ Multiple operating modes
❖ Available in range of 0.5 to 400 HP
❖ Switch gear from reputed make like
L&T/Schneider Motor protection
against various failures
❖ IP42 as standard and IP52/IP54/IP55
as optional
VIJAY ENGINEERING AND MACHINERY COMPANY

67. Types Of Panels
2. DIGITAL CONTROL PANEL
VEMC Digital control panel controls
variables related to application and
works on microcontroller and
provides digital display of various
parameters.
Application:
❖ Tank to tank
❖ Dewatering
❖ Borewell/Openwell
submersible
Standard Specification:
❖ Operation based on
electronic module
❖ Multiple operating modes
❖ Available in range of 0.5
to 400 HP
❖ Switch gear from reputed
make like
L&T/Schneider/BCH
❖ Motor protection against
various failures
❖ IP42 as standard and
IP52/IP54/IP55 as optional
VIJAY ENGINEERING AND MACHINERY COMPANY

68. Types Of Panels
3. MCC CONTROL PANEL
VEMC Motor control centers are designed to control multiple
number of motors and facilitate complete system operation
from one point with complete control and annunciation.
Automatic operation based on presented conditions viz., Level,
Pressure, Temperature, Programmed Timers etc.
Application:
❖ Commercial complex
❖ Industrial Parks
❖ Residential applications
❖ Power plants
❖ Transmission grids
❖ Pumping stations
❖ Water treatment plants
Standard Specification:
❖ Single enclosure containing the motor
starters, fuses or circuit breakers &
❖ Device for Disconnecting Power,
Overload Protection,
❖ Reverse Phase Protection, PLC
Protection, Trip
❖ Indicators etc.
❖ Control & Protection with MCCB /
MPCB / MCB / SFU / HRC Fuses
❖ Switchgear from L&T / Schneider
Electric / Siemens
❖ CRCA sheet with 14/16 gauge
thickness
VIJAY ENGINEERING AND MACHINERY COMPANY

69. Types Of Panels
4. FIRE FIGHTING CONTROL PANEL
Motor control centers to control fire
pumps that
completely automates the fire fighting
system and makes it more reliable and
safe. Control panel is completely
designed and build as per fire fighting
nomenclatures.
Application:
Facilitates
automatic
operation of
Hydrant /
Sprinkler / Jockey
/ Booster & Diesel
engine pump
Standard Specification:
❖ Control & Protection with
MCCB / MPCB / MCB /SFU /
HRC Fuses
❖ Complete automation of
fire fighting system
❖ Switchgear from L&T /
Schneider Electric /Siemens
❖ Compatible for DOL / Star
Delta Motors up to 1000 HP
❖ CRCA sheet enclosure with
14/16/18 gauge thickness
VIJAY ENGINEERING AND MACHINERY COMPANY

70. Components of Fire Control Panel
ACB, MCCB
,MCB ,Fuses
MFM ,
Ammeter
,Voltmeter
Battery
charger
Hooter alarm
Bus bars
DOL , Star
Delta , Soft
starter
Automatic
control for
Diesel engine
driven pump
VIJAY ENGINEERING AND MACHINERY COMPANY

71. Designed to
Control
Electric
Motor driven
Hydrant,
Sprinkler,
Jockey,
Booster
Pumps &
Diesel
Driven main
pump
Receives
information
from
Pressure
Switch to
control
operation of
pumps i.e.
Pressure
based
System.
Working :-
Jockey
Pumps :-
Auto Start /
Auto Stop
Main Pumps :-
Auto Start /
Manual Stop
Monitors and
provides
automatic
control of
pumps
Provides
electrical
energy to
operate
associated
sensors,
Transmitter,
relays etc.
Maintain
constant
pressure in
lines.
Sequence of
Operation

72. Automatic in
operation
hence no
need of
continues
observations.
Do not
required
operator to
start the
jockey pumps
and main
pumps.
It has it’s
own
secondary
power supply
in case of
failure.
Wireless
connectivity
so it will alert
the fire
control
bodies.
High
construction
al strength .
Advantages
VIJAY ENGINEERING AND MACHINERY COMPANY

73. Case Study for FF
panel
VIJAY ENGINEERING AND MACHINERY COMPANY
Project :VEMC 2060
Control Panel for Fire Fighting Pumps,
a) 45 KW / 60 HP – Soft Starter - Hydrant Pump
b) 11 KW / 15 HP - DOL - Jockey Pump
c) Auto Diesel Engine Starter + Battery Charger-12 V
Features :-
* Switchgear from L&T/ Schneider .
* MCCB as Incomer.
* Branch MCCB for Hydrant / Sprinkler Pumps.
* Branch SFU for Jockey / Booster Pumps.
* Aluminium Busbars.
* Panel made from CRCA sheet with Powder coat paint with
Bottom Entry - IP 52.

74. General arrangement drawing ( GAD ) of
fire fighting panel.
VIJAY ENGINEERING AND MACHINERY COMPANY

75. Single Line Diagram ( SLD ) of fire fighting
panel.
VIJAY ENGINEERING AND MACHINERY COMPANY

76. Bill Of Material ( BOM ) of fire fighting panel.
VIJAY ENGINEERING AND MACHINERY COMPANY

77. Actual Photos of fire fighting
panel supplied .
VIJAY ENGINEERING AND MACHINERY COMPANY

78. Actual Photos of fire fighting
panel supplied .
VIJAY ENGINEERING AND MACHINERY COMPANY

79. VIJAY ENGINEERING AND MACHINERY COMPANY
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