From modest water pump supplier to an electro mechanical solution provider

Introduction to VEMC
❖ Channel Partner with Kirloskar Brothers Limited
❖ Our evolution can be traced back to the year 1948.
❖ From modest water pump supplier to an electro-mechanical solution
provider, this monumental transformation has made VEMC pioneer in the field
of electromechanical engineering products, allied equipment & services.
❖ VEMC in today’s time, provides complete fluid and energy management
solutions for a wide array of projects into Water Supply, Power Plants,
Irrigation, Oil & Gas, Industries, Building & Construction etc
❖ Our level of expertise has evolved from supply of water utility pumps toward
handling turnkey projects (installing electromechanical systems), rendering
allied service like Project energy audits, Corrocoat, etc.
VIJAY ENGINEERING AND MACHINERY COMPANY

Message From The MD
I take this opportunity to thank our valued customer whose faith in our
organization has inspired us to extend best of our products and services.
We as an organization believe in creating value through our
electromechanical solutions for our customer but at the same time we
want our employees to feel happy & motivated while working as they
are the face of an organization.
Over the run of 68 years VEMC has surpassed many milestones of
success and I believe we will continue to do so with the same
enthusiasm and exceed the customer expectations. We know that
change is the only constant thing and we have adopted best business
practices which are more customer centric.
I thank all those who have been the inseparable part of this journey and
welcome to those who will be in near future.
Shashank Shah - MD

Our Vision
VEMC aspires and strives to be the
most reliable and endearing
electromechanical solution provider.
Our Mission
To evolve into professional organization through a
systematic & phase wise growth approach that will act as
a foundation of happiness for employees, customers,
stakeholders and the society at large. The bi-product of this
activity shall be wealth creation.
About The Company

Ethics & Integrity Customer Centric
Approach
Resilience
Equal Opportunity Teamwork
Our Values

6
COMPANY TIMELINE
Our Journey
VEMC’s ﬁrst
Defense &
Railway Projects
1970
GO
1950
1990
2010-2012
2015
Privatization
Industrial Sector
Engineering &
Machinery
Electro
mechanical
Solutions
Turnkey & Electricity
Board Projects
Rotating Hydraulic
Equipment Projects
Set up of
Manufacturing Unit
2018
2020
1948
Our Inception

Building & Construction:
Fire Fighting
Water Transfer
Pressure Boosting
HYPN, HVAC
Dewatering
Manufacturing Industry:
Fire Fighting
Utility Water Transfer
Domestic Water Transfer
Port & Defence:
Fire Fighting
Dry Dock/Dewatering
Domestic Water Transfer
Sectors We Cater To
Cement & Industry:
Fire Fighting
Dewatering
Oil & Gas:
Fire Fighting
Oil Transfer
Thermic Fluid
Pharma & Chemical:
Chemical Transfer Pump
Slurry Transfer Pump
Thermic Fluid
Steel:
Fire Fighting
Cooling Liquid Transfer
Rolling Mills
Solvent Extraction
Cold Storage & Process
Refrigerant Transfer
Chillers
Mining:
Fire Fighting
Dewatering

Product Based Services
❖ Pre-tendering Services
❖ Competitive Techno Commercial Products
❖ Warranty Period Maintenance: All support given under the warranty
period of the product
❖ On call Service: Factory trained technicians and service engineer
available on call round the clock
❖ Overhauling : Refurbishing of old pumps
❖ AMC : Regular health check up of all pumps after the warranty period
❖ Spares and Consumables : Recommended spares available at all time
VEMCs core straight comes from the company’s strong foothold in the product
business, wherein VEMC supplies pumps and allied equipment to the varied base
of clients.

Product Portfolio
❖ Industrial & Domestic Pumps
❖ Valves
❖ Anti Corrosion Products
❖ Submersible Pumps
❖ Diesel Engines
❖ AC Motors
❖ Rerolling Duty Motors
❖ Pump Spares
❖ HYPN Systems

End Suction Pumps
Application:
❖ Air conditioning
❖ Fire fighting
❖ Booster services
❖ Water supply
❖ Sprinkler system
❖ Handling clear and turbid water up to 3000 ppm
Features:
❖ Back Pull out type design
❖ Gland packed / Mechanical
seal
❖ 50 Hz / 60 Hz availability
❖ Hydraulically & Dynamically
balanced pump
Simple Back pull out, cantilever over hanging type design suitable for
water transfer application. Best Pumps for water transfer application
in the segment.

❖ Conforming to DIN 24255
❖ Delivery size up to 150 mm
❖ Capacity up to 550 m³ /hr
❖ Head up to 100 m
❖ Temperature (-) 10 °C to 100 °C
❖ Gland packed / Mechanical seal
❖ 50HZ / 60 HZ availability
DB Pump
❖ Confirming to DIN 24256 and ISO
2858
❖ Capacity up to 660 m3 /hr
❖ Temperature up to (-) 10°C to 140°C
❖ Gland Packed / Mechanical Seal
CE Pump
❖ Conforming to DIN 24256, ISO 2858
❖ Capacity up to 750 m³ /hr
❖ Gland Packed / Mechanical Seal
CPHM Pump
End Suction Pumps

Split Casing Pumps
Application:
❖ Water Supply
❖ Irrigation
❖ Air-conditioning
❖ Power plants
❖ Paper, Sugar, Textile mills
❖ Fire fighting
❖ Fire protection systems and
mining
❖ Petroleum refineries
Features:
❖ Long life
❖ Less down time
seal
balanced pump
❖ All pumps are selected at max
1500 RPM except i-HT which is
given at 2900 RPM
Simple between the bearing, split case type design, very good for high flow, low
head application, can be offered in single stage or double stage arrangement.

❖ Capacity up to 20,000 m³ /hr
50HZ / 60 HZ availability
Split Casing Pumps Range
UP Pump SCT Pump

❖ Delivery Sizes : Up to 300 mm
❖ Discharge : 30-1300 m3 /hr
❖ Head : 30 to 250 m
❖ Speed : 2900 rpm
❖ Temperature : 8°C - 90°C
❖ Highly efficient
❖ Low operation cost
iHT Pump
DSM Pump
Split Casing Pumps Range

Multi Stage Pumps Range
Application:
❖ Fire-fighting
❖ Fire Jockey pump
❖ Booster Service
❖ Mine Dewatering
❖ Boiler feed
❖ HYPN system
❖ Domestic water transfer
❖ Boiler feed
Features:
❖ Type of Execution: Both
Horizontal & Vertical
❖ RKB can be given with
Multiple outlet
seal
balanced pump
Pump suitable for high head application, sturdy between the bearing
design and comes in horizontal and vertical execution. RKB-MSMO is used
for zoning in high rise building

Multi Stage Pumps Range
❖ Capacity up to 850 m³/hr
❖ Heads up to 850 m
Gland Packed / Mechanical Seal
RKB Pump
❖ Delivery size 32 mm, 42 mm,65 mm
❖ Capacity from 0.4 to 28 m³/hr
❖ Head 10 to 249 m
❖ Energy Efficient
❖ Compact and Aesthetic Design
❖ Corrosion Resistant
❖ Reliable Sealing
❖ Ease of Maintenance
KCIL/KSIL Pump

Specifications
❖ Flow Range: 700m3/ hr (3082 US gpm)
❖ Head Range: Up to 500 meters (1640 Ft)
❖ No. of Outlets: Up to 5 or more nos
❖ Type of Execution: Both Horizontal & Vertical
❖ Std MOC (Casing/ Impeller/ Shaft): CI / Bronze / SS Available
in both Gland pack / Mechanical Seal50 Hz / 60 Hz
Availability
Applications
❖ Commercial Complexes,
❖ High Rise Buildings
❖ Airports & Ports,
❖ Power Stations & Transformer stations,
❖ Oil & Gas on Shore & Off Shore platforms
❖ Manufacturing & chemical Industry
MSMO

❖ Conforming to DIN 24254 Flanges to DIN2501
❖ Capacity up to 20 m3 /hr Head up to 315 m
❖ Temperature (-) 40 degree C to 120 degree C
❖ Gland packed / Mechanical seal 50Hz / 60Hz availability
❖ These pumps have a delivery size of 250mm
❖ Fire fighting Booster Service
❖ Mine Dewatering Boiler feed
RKBV
CF

Kirloskar Process Pumps
Application:
❖ Thermic Fluid Application
❖ Cold Fluid application
❖ Fluids with acidic/alkaline
nature
❖ Transfer of expensive fluids
❖ Transfer of process fluids
Features:
❖ Simple construction
❖ Leak less design
❖ Varied thermal characteristics
❖ Wide range of MOC available
❖ Hydraulically & Dynamically balanced pump
❖ Confirming to respective standard required as per application
Kirloskar offers newly developed, highly reliable series of process pumps catering various
industrial application from Hot fluid application pump to cold fluid application pump for
transfer of Ammonia in clod storage plant.

❖ Conforming to DIN 24256 and ISO
2858
❖ Temperature up to (-) 50 degree C
to 350 degree C
❖ Delivery size ranges from 20 mm to
200 mm.
❖ Generally conforming to API 610
Gland Packed Mechanical Seal
also available in vertical execution
❖ Delivery size 32 to 80 mm
❖ Capacity up to 250 m^3/hr
❖ Head up to 100 metres
❖ Working pressure 16 - 25 bar
❖ Temperature +180°C to +350°C
❖ RPM 1450 & 2900
❖ Conforming to EN 22858 DIN
24256
❖ Delivery size 32 to 50 mm
❖ Capacity up to 4 to 80 m^3 /hr
❖ Head up to 60 metres
❖ Temperature Up to 90°C
❖ RPM 2900
❖ Refrigeration (cold storage) Ice
plants chemical and process
industries
Process Pumps
KPD AT iCAN

❖ Delivery size 25mm to 150mm
❖ Capacity upto 500 m^3/hr
❖ Head upto 150 m
❖ Temperature -50°C to +350°C
❖ RPN2900,1450,980 at 50Hz
❖ Conforming to ISO 2858/DIN EN 22858
❖ Capacity up to 300 m^3/hr
❖ Temperature -50°C to +180°C
❖ RPN 2900
❖ Conforming to ISO 2858/DIN EN 22858
❖ Delivery size 32mm to 100mm
❖ For clean chemicals
❖ Seal less pump
GK (P)
Process Pumps
RMK

Vertical Turbine Pumps
Application:
❖ Water supply Pumps
❖ Irrigation Pumps
❖ Cooling tower
❖ Thermal and Nuclear power plants
❖ Steel, Cement industries
❖ Refineries
❖ Sea water on off-shore platforms
❖ Condensate extraction
❖ Fire fighting Pumps
❖ Flood control
❖ Dry Docks
Features:
❖ Vibration-free performance
❖ Low submergence
❖ No priming required
❖ Dry pit/Wet pit arrangement available
❖ Direct drive/Right angle gear drive
❖ Impeller pull-out/Non-pull-out
❖ Bowl pull-out/Non-pull-out
❖ 50Hz / 60Hz availability
VT pumps are constructed rigidly to ensure vibration free operation & Continuous
R&D efforts to ensure higher efficiency & taking care of other parameters such as,
high reliability & optimum system design

Vertical Turbine Pumps
❖ Capacity up to 40,000 m3
/hr
❖ Thermal and Nuclear power plants
❖ Steel, Cement industries
❖ Refineries
❖ Sea water on off-shore platforms
❖ Condensate extraction
❖ Fire fighting Pumps
❖ Flood control
❖ Dry Docks
❖ Water supply Pumps
❖ Irrigation Pumps
❖ Cooling tower
BHR / BHQ / BHM / BHK/ BHMa / BHA

Non Clog Pumps
Application:
❖ Sludge Sewage Power material Slurries Sugar
factory waste
❖ Drainage, Storm water
❖ Irrigation
❖ Air-conditioning
❖ Effluents Raw Sewage
❖ Storm Water, Waste Water
Features:
❖ Also available in vertical
execution
seal
balanced pump
❖ Solid size up to 105 mm
Reliability is a concern while selecting non clog type pumps, Kirloskar offers a
series of non clog pumps with a proven PTR for various application and site
conditions

❖ Head up to 30 m
❖ Low head, high capacity pumps
❖ Gland packed / Mechanical Seal
❖ Drainage, Storm water, Irrigation, Air-conditioning
❖ Capacity up to 800 m3/hr
❖ Head up to 90 m
❖ Solid size up to 105 mm
❖ Also available in vertical execution
❖ Sludge Sewage Power material slurries Sugar factory
waste
Non clog pumps
SHM/SHS Pump MF Pump

❖ Delivery size from 40 mm to 200 mm
❖ Capacity up to 750 m/hr
❖ Head up to 48 m Temperature (-) 10 degree C
to 90 degree C
❖ Non-clog two vane or single vane enclosed
impeller
❖ Permissible solid size up to 85 mm
❖ Effluents Raw Sewage
❖ Storm Water, Waste Water
❖ Storm Water Waste Water
❖ Head 6- 24 meters
❖ Capacity 17.4 -1.1 LPS
❖ Power Rating 0.75 kW to 3.7 kW (1.0 HP to 5.0 HP)
❖ Can withstand wide voltage fluctuations From 180 to 240
Volts for single phase From 300 to 440 Volts for three phase
❖ Non clog, self priming, monoblock pumps.
❖ Used in various marine, industrial Civil construction, mobile
machinery Public utilities applications
Non clog pumps
NS SP / SPM

Vacuum Pumps

❖ Vacuum up to 650 mm of Mercury
❖ Air flow rate up to 55 m3 /hr
❖ Power rating 0.75 kW to 2.2 kW
❖ Models are with IP-44 protection
❖ Voltage range from 180V to 240V for single phase
Voltage range from 300V to 440V for three phase
❖ Drying Evaporation
❖ Priming of large pumps
❖ Twist drilling machine
❖ Bottle filling
❖ Vacuum up to 650 mm of Mercury Air flow rate up to
162 m3 /hr
❖ Power rating 3.7 kW to 7.5 kW
❖ Sturdy casing, provided with foot suction and delivery
nozzles
❖ Grease lubricated deep groove ball bearings
❖ Easy maintenance and spares availability
❖ Drying Evaporation Distillation Filtration
❖ Evacuation of air sterilisation
❖ Priming of large pumps
❖ Widely used in priming of large pumps these pumps
are designed with deep stuffing box for better sealing
Vacuum Pumps
KV Pump DV Pump

Mono Bloc Pump Ranges
Features:
❖ Compact Mono bloc design
❖ Available in 1pH & 3pH
❖ Designed to prevent overloading and motor
burning
❖ Designed for automatic air release during
priming
❖ Voltage range from 180V to 240V for single
phase & Voltage range from 300V to 440V for
three phase
Kirloskar Brothers offers a range of mono bloc pumps for varied range of
application from surface pump, vacuum suction pump to submersible mono bloc
pumps . These pumps are widely used across the industries .
Application:
❖ Booster application
❖ Agriculture Irrigation
❖ Sprinkler irrigation
❖ Water Supply
❖ Industrial Pressurization: Flow wetting system and
cleaning system Water supply for cooling towers
❖ Pumping of liquids used in manufacture of medicines
Dairy, food processing & Beverage industries: supply
of clean water Flood relief

❖ Head range : Upto 76 m
❖ Discharge range : Upto 72 lps
❖ Power rating : 0.37 – 22 kW (0.5 – 30HP)
❖ Voltage range : 300 – 440 V (3 phase)
❖ Automatic air release during priming
❖ Minimum vibration
❖ Capacity up to 20 lps
❖ Power rating 3.7 to 15 kW (5 to 20 HP)
❖ Voltage 300-440 V (Three Phase)
KDS Pump KDT Pump

EEC
❖ Capacity 72.5 to 9.3 lps
❖ Head 5 m to 22 m
❖ Power Rating 2.2 kW to 7.5 kW
❖ Suction lift upto 7.5 meters
❖ IP-44 protection IP-55 protection are also available
❖ Designed to prevent overloading and motor burning
❖ Designed for automatic air release during priming
❖ Gardening and Irrigation Lawn Sprinklers
❖ Discharge capacity range from 2 lps to 72.5 lps
❖ Head range from 6 m to 40 m
❖ IP 55 F' Class insulation except for 0.5HP to 1.5HP
where insulation is 'B' class 10 point Higher
efficiency than Indian standards
❖ Designed to prevent overloading and motor
burning
❖ Pumping in industries for chemicals, petroleum
products etc. Pumping of corrosive liquids
❖ Water Supply for Irrigation & for domestic use
KS Monoblock

❖ Discharge: 0 to 1080 LPM
❖ Head: UP TO 36.5 meters IP 55 F' Class insulation Max System
pressure: 10Bar (above 5HP), 8Bar (Upto 3HP)
❖ Water Supply: Filtration in waterworks
❖ Industrial Pressurization: Flow wetting system and cleaning system
Water supply for cooling towers
❖ Pumping of liquids used in manufacture of medicines Dairy, food
❖ Processing & Beverage industries: supply of clean water Flood relief
KSMB

Dewatering Submersible Pump
Light weight, Compact size,
Simple design
Application:
❖ Pump clean water or drain sewage from
Basements of residential and commercial
buildings
❖ Civil and industrial construction sites, and mines
❖ Draining accumulated storm water in monsoons
❖ Emptying water-tanks and pits for cleaning
❖ Waster water from kitchens, hotels, clubs
❖ Surplus water from sumps
Features:
❖ Easy installation
❖ Very low power consumption
❖ Convenient three speed switch for
setting as per need
❖ IP 68 pump
❖ Compact design
❖ Sturdy construction

❖ Head : 4 to 22 meters
❖ Capacity : 145 to 3360 LPM
❖ Power rating : 0.75kW - 7.5kW
❖ Voltage range : 300 to 440 volts (3 phase)
❖ Class of insulation F type
❖ Solid Handling size – 20 – 45 mm
❖ Discharge : 8 lpm to 250 lpm
❖ Motor : 1 HP to 10 HP (Single phase)
Eterna Series
Eterna CW Eterna SW

❖ Head : 13to 42 meters
❖ Discharge : 32 lpm to 3.9 lpm
❖ Motor : 1 HP to 10 HP (3 Ph)
❖ RPM: 2800
DWSS
DWSS
Application:
Small and heavy Duty
dewatering applications
in:
❖ Basement
❖ Construction site
❖ Mine, pits & quarries
❖ Narrow coffers
Features:
All SS body

❖ Delivery size up to 100 mm (4")
❖ Capacity up to 110 m3
/hr
❖ Head up to 64 m
❖ Power rating 2.2 kW to 7.5 kW (3 hp to 10 hp)
❖ Pump bearings are water lubricated Wet type
submersible motor Water-cooled and water lubricated
❖ Sprinkler irrigation
❖ Water Supply
❖ Head 6 to 64 meters
❖ Capacity 32 to 2.1 LPS
❖ Power Rating 2.2 kW to 7.5kW (3.0 Hp to 10.0 Hp)
❖ Can withstand wide voltage fluctuations from 350- 440
Volts
❖ Easy maintenance and spares availability
❖ More hygienic& potable for drinking water.
❖ Gardening and sprinklers / Conventional irrigation
Industries, for clean water handling
Open Well Submersible
KOS Pump KOS + M Pump

❖ Capacity : 11 to 0.4 LPS
❖ Power Ratings : 0.37 to 1.5 kW (0.5 to 2.0 HP)
❖ Voltage Range : 160 to 260 V
❖ Impeller : Cast Iron Delivery Casing : Cast Iron
Shaft : SS 410
❖ Motor Body : SS
❖ Mounting Casing : Cast Iron
❖ Cover NDE : Cast Iron
❖ Capacity : 11 to 0.4 LPS
❖ Power Ratings : 0.37 to 1.5 kW (0.5 to 2.0
HP)
❖ Voltage Range : 160 to 260 V Impeller :
Cast Iron
❖ Delivery Casing : Cast Iron
❖ Motor Body : Cast Iron
❖ Shaft : Stainless Steel
KOS N Pump KOS M Pump

❖ Capacity : 8640 to 1620 LPH
❖ Power Ratings : 0.37 Kw/ 0.5 HP to 0.75 Kw/ 1.0 HP
❖ Voltage Range : 160 to 240 Volts (1 phase)
❖ Impeller : Noryl
❖ Delivery Casing : Cast Iron
❖ Shaft : SS 410
❖ Motor Body : SS
❖ Mounting Casing : Cast Iron
❖ Cover NDE : Cast Iron
CHOS Pump

Bore Well Submersible
Application:
❖ Submersible water transfer system
❖ Domestic and industrial water supply
❖ Fire fighting systems for small and medium
size plants
❖ Sprinkler and drip irrigation systems Booster
systems Farm Houses, Nurseries and
Gardening
Features:
❖ Can be installed with HDPE/UPVC/GI pipes
❖ KU pump Can be installed
❖ horizontally
❖ Easy to arrange and dismantle
❖ Low power consumption
❖ Designed for optimum efficiency
❖ Suitable for oil & water filled motor Pump motor
connection according to NEMA standard
Light weight, Compact size, simple design & easy to arrange and dismantle. Some
models can be installed horizontally if required.

❖ Head : 4 to 86 Meters
❖ Rating : 0.37 to 1.10 KW (0.50 to 1.50 HP) Voltage
: 160 to 240 V (Single Phase )
❖ Light weight and compact
❖ Can be installed with HDPE/UPVC/GI pipes
❖ Can be installed horizontally Easy to arrange
and dismantle
❖ Fire fighting systems for small and medium size
plants
❖ Sprinkler and drip irrigation systems Booster
systems Farm Houses, Nurseries and Gardening
❖ Head : 23 - 251 Meters
❖ Rating : 0.37 Kw/ 0.5 HP to 4.1 Kw/ 5.5HP
❖ Voltage Range : 1 Phase (180 to 240) 3 Phase (280 to
440)
❖ Low power consumption Designed for optimum
efficiency
❖ Suitable for oil & water filled motor Pump motor
connection according to NEMA standard
❖ Firefighting systems for small and medium size plants
❖ Sprinkler and drip irrigation systems
❖ Booster systems Farmhouse, Nurseries and gardening
KU3 Pump KU4 OF Pump

❖ Capacity 400 to 10 lpm
❖ Head 7 to 178 m
❖ Power Rating 0.37 to 2.2kW (0.5 to 3 HP) Low power consumption
❖ Corrosion and abrasion resistance part Light in weight and compact size makes it easy to install
❖ Can be installed with HDPE/ UPVC/ GI pipes
❖ Can be fitted horizontally also
❖ Domestic and Industrial Water Supply
❖ Fire Fighting for small and medium size plants Sprinkler and drip irrigation system
❖ Booster Systems Nurseries and Gardening
KU4 WF Pump

❖ Capacity 2400 to 60 lpm
❖ Head 5 to 306 m
❖ Power Rating 2.2 to 33 kW (3 to 45 HP)
❖ Huge savings in electrical consumption
❖ Capability to withstand wide voltage fluctuations
❖ Dynamically balanced rotating parts Nitril rubber bushes
ensure long life of pump even in muddy water
❖ CED coating cast iron components long life & rust free
❖ Continuous water supply for farming application and
irrigation projects
❖ Fire Fighting
❖ Rating : 0.37 to 0.93 KW (0.50 to 1.25 HP)
❖ Voltage : 160 to 240 V (Single Phase ) Low power
consumption
❖ Light weight and compact size make it easy to install
❖ Suitable for minimum 80 mm
❖ Bore Diameter
❖ Sprinkler and drip irrigation system
❖ Booster systems Farmhouse, nurseries and gardens
KS 6/7/8 Pump KU4 OF Pump

❖ Rating : 0.37 Kw/ 0.5 HP to 4.1 Kw / 5.5 HP
❖ Voltage Range : 1 Phase (180 to 240) 3 Phase (280 to 440)
❖ Can withstand wide voltage range from 160 to 240 V for single phase and 280 to 440 V for three phase
❖ SS motor body
❖ Motor easily rewound Fitted with mechanical seal
❖ Firefighting systems for small and medium size plants
❖ Sprinkler and drip irrigation systems
❖ Booster systems Farmhouses, nurseries and Gardens
KS4 Pump

Valves
Application:
❖ Naptha and naptha derivatives in
oil refineries
❖ Water, steam, air, gas and liquids
having corrosive properties
❖ Suitable for wide range of working
conditions of pressure and
temperature ratings
Features:
❖ Double Flanged / butt weld end, outside
crew rising stem, yoke type bonnet
❖ Back seating bush arrangement to enable
re - packing under pressure
❖ Rigid & sturdy design
❖ Low pressure loss across the valve
❖ Long service life and leak tightness
Kirloskar valves for various isolating and flow control applications with
various MOCs and sizes with very study & rigid design, actually KBL is the first
company to get compliance certificate from factory mutual India

Valves
❖ Manufacturing Standard: BS
5153 (EN 12334) / IS 5312 Part 1
& 2
❖ Size Range : 40 to 1500 mm
Pressure Ratings : PN6, PN10,
PN16
❖ End Connection : Flanged
❖ Manufacturing Standard - BS
5163 / IS14846
❖ Size Range : 32 to 1500mm
❖ Pressure Ratings : PN10, PN16
❖ Suitable for clear water up to
45C and 5000 ppm turbidity
❖ Manufacturing Standard - API609/
BSEN 593 (BS 5155)
❖ Size Range : 50 to 600 mm
❖ Pressure Ratings: PN10, PN16
❖ End Connection: To suit ANSI # 125/
150y
NRV – Swing
Check Type
Sluice Valve Butterfly Valve

Valves
❖ Manufacturing Standard API 600
❖ Size Range and Pressure Ratings
50 to 750 mm : Class 150
50 to 600 mm : Class 300
50 to 350 mm : Class 600
❖ Manufacturing Standard BS 1873
❖ Size Range and Pressure Rating 25
to 400 mm Class 150 25 o 300 mm
Class 300
❖ End Connection Flanged
❖ Manufacturing Standard : BS 1868
❖ Size Range and Pressure Rating : 25 to
700 mm : Class 150 65 to 700 mm :
Class 300 100 450 mm : Class 600
Cast steel Gate
valve
Cast steel Globe
valve
Cast steel check
Valve

Valves
❖ Manufacturing Standard
IS 14845
❖ Size Range 50 to 200 mm
❖ Pressure Ratings PN6,
PN10, PN16, PN 20
❖ Manufacturing Standard IS
4038
❖ Pressure Rating PN 2
❖ Manufacturing Standard IS 14846
❖ Pressure Rating 250 PSI
❖ End Connections Flanged
Kinetic Air Valve Foot-valve
FM Approved
Gate Valve

Specifications
❖ Performance: As per IS 325 and IS 12615
❖ Frame: 80 – 355; Dimensions as per IS 1231
❖ Output: .55kw to 315kw
❖ Voltage: 415 V
❖ Frequency: 50 Hz
❖ Insulation: Class ‘F’
❖ Mountings: Foot mountings B3, B6, B7, B8, V5, V6
❖ Flange Mounting: B5, V1, V3
❖ Face Mounting: B14, V18, V19
❖ Enclosure: TEFC IP55 as per IS:4691
❖ Direction of rotation: Bi lateral
Applications
❖ Textile Industry
❖ Paper industry
❖ Rubber
❖ Petrochemical
❖ Power generation
❖ Cement
❖ Steel
❖ Agricultural Implements
Motors Range
AC Motors (Indus 3)

AC Motors
Features:
Ambient Temperature -10 to +50
degree C Altitude Not exceeding
1000mtrs above mean sea level.
Atmosphere Non corrosive & non
hazardous Relative Humidity Up
to 100% Voltage 415V?10% , 3 pH
Frequency 50Hz ?5% Combined
Variation 10% Duty S1
(continuous) Service factor 1.0
Features:
Ambient Temperature -10 to +50
degree C Altitude Not exceeding
1000mtrs above mean sea level.
Atmosphere Non corrosive & non
Hazardous Relative Humidity Up to
100% Voltage 415V ?10%, 3 Ph.
Frequency 50Hz ?5% Combined
Variation 10% Duty S3, S4 & S5 Service
factor 1.0
Features:
Ambient Temperature 0 to +45 degree
C Altitude Not exceeding 1000mtrs
above mean sea level. Atmosphere
Non corrosive & non hazardous
Relative Humidity Up to 100% Voltage
415V?10% (Can also be offered upto
650V) Frequency 50Hz. ?5% Combined
Variation Any combination of voltage
and frequency
Spectrum Series
Crane Duty Cage
Motors
Rerolling Mill Duty
Motor

DC Motors
Laminated Yoke
DC Motors
Aise Series Mill
Duty Motors
Features:
Small 0.75 to 300 80 to 250 Medium 150 to 1500 280 to 630
Large 720 to 6500 710 to 1000 by centre height up to 3100
MM by rotor diameter
Specification:
Standards BS 5000/IS 4722 Insulation CLASS F/CLASS H
Armature Voltage 110 to 1000 volts Field Voltage 180 to
360 volts Cooling IC 01/06/0041/0666/W37A86/17/44
Protection IP 23/44/54 Mounting B3/B35/B5/V1/V5
Features:
kW Range 1.5 to 970 kW Frame Size 802 to 824
Specification:
Standards BS 5000/IS 4722 Insulation Class
F/Class H Armature Voltage 110 to 1000 Volts
Field Voltage 180 to 360 Volts Cooling IC
01/06/0041/0666/W37A86/17/44 Protection IP
23/44/54 Mounting B3/B35/B5/V1/V5

HYPN SYSTEM
Conventional pumping system
converted in to automated pumping
system
HY
Use of compressed air or gas
through pressurised tank in
pumping system
Hydro (liquid circulated in
system by centrifugal pumps)
PN
HYPN
+
=

Why do people need HYPN
System(Pressure Boosting System)?
Maintain a constant pressure level or
temperature
01
Avoid unnecessary running of pumps at no
flow requirement
02
Smooth and controlled performance
03
Fully automatic operation (Less human
interference)
04
Optimisation of water and energy
05

Types of HYPN System
FS
Fixed speed system (FS)
All pumps will run on fixed speed
All VFD system (AV)
All pumps in system will run on VFD
C
Cascade (single VFD) System (C)
One pump will run on VFD and
others pumps on fixed speed
AV

Pressure switch
operated
(optional with
pressure
transmitter)
Fixed Speed System Control Panel
LED display and
pressure setting
through
pressure switch,
potential free
contacts for
BMS
connectivity
Pump alteration,
dry run protection,
equal running of
pumps, high
pressure cut out
and single phase
prevention
functions
Control
maximum 4
number of
pumps in
parallel
Microcontroller
based control
panel with IP42
enclosure class
as standard
(IP54 as an
optional)

Cascade System Control Panel
PLC based control panel with
IP42 enclosure class as standard
(IP54 as an optional), compatible
with any make of VFD
Pressure sensing through
pressure transmitter/sensor
Pump alteration, single phase
prevention, dry run protection,
high pressure cut out, bypass
provision in case of VFD failure
Fixed or RTC based set
points, alarm history of last
100 faults
Pressure setting through “4 line 20
characters HMI display”,
potential free contacts for BMS
connectivity
Control maximum 8 number
of pumps in parallel with
equal running of pumps

All VFD System Control Panel
PLC based control panel with
IP42 enclosure class as standard
(IP54 as an optional), compatible
with any make of VFD
Pressure sensing through
pressure transmitter/sensor
Pump alteration, single phase
prevention, dry run protection,
high pressure cut out, bypass
provision in case of VFD failure
Fixed or RTC based set
points, alarm history of last
100 faults
Pressure setting through “4 line 20
characters HMI display”, RS485
card for BMS connectivity
Control maximum 12
number of pumps in parallel
with equal running of pumps

Schematic Representation of Pressure Boosting System

HYPN- Vertical
in-line Pumps
HYPN- End Suction
Pump
HYPN- Split Case
Pump
HYPN- End Suction
Pump
Various HYPN Systems

There are 2 ways of tank filling
Multiple overhead tank
filling using solenoid
valve and solenoid valve
panel
Single overhead tank
filling using high and low
level sensors
01 02

Tank Filling System for Single Overhead Tank

Tank Filling System for Multiple Tanks

Ball Valve
Tank Filling System
Solenoid Valve and Panel
Arrangement
Solenoid
Valve
Overhead
Tank
Solenoid Valve
Panel
Low level
sensor
High level
sensor
Water from HYPN System
Fixed Speed/Cascade/All VFD

1
HIGH/LOW LEVEL
These level sensors will
give signal to solenoid
valve panel when water
level in tank reaches to
maximum and minimum
level.
Tank Filling System-Component Functions
2
SOLENOID VALVE
Solenoid valve will act upon
signal received from solenoid
valve panel. Opening or
closing of this valve will cause
line pressure to change from
its set pressure. This will cause
HYPN system to ON or OFF
pumps.
3
BALL VALVES
Ball valves will act as
bypass arrangement for
water flow in tank in
case of solenoid valve
failure.

Tank filling
System from
UGT to OHT
HYPN Application Area
Water transfer
from one
storage tank
to other
storage tank
Bottling Plant
and demand
based industrial
applications like
textile, process,
automobile,
power etc
Municipal
corporation
water supply
schemes
Irrigation and
Gardening
system
Water supply to
residential
building, hotels,
commercial
buildings,
townships,
airports, IT parks
etc.

Pumps Motors Control Panel
Accessories
• Skid (Suction & Discharge Header,
NRV’s, Isolating valves, Pressure
Switch/Pressure transmitter)
• Pressurised Tank
Standard Scope of Supply for KBL HYPN System

KCIL/KSIL
❖ System flow- up to 400mᶟ/hr
❖ System head- up to 240m
RKB(Cast design pump)
Pump offerings in HYPN system
Motors specially
designed for very
low noise level
Vertical/Horizont
al execution
Can be
offered in any
MOC

Submersible Pumps
KU/KS/HH
(Borewell Pumps)
KOS
(Openwell Submersible Pumps)
KPDS
(Wet Pit Pump)
Vertical
or
Horizontal
execution
Can be
offered
in any
MOC

RKB
(Cast design pump)
KDS
(Monoblock Pumps)
Horizontal Multistage and Monoblock Pumps
Vertical
or Horizontal
execution
Can be
offered in
any MOC

End Suction and Split Case Pumps
GK/CPHM/KPD
(End suction pumps)
UP/SCT/DSM/i-HT
HSC Double suction
pumps
UP V
HSC in vertical
execution

Kirloskar/Intervalve/RB/Audco/Normex/ITAP(Any reputed make)
NRV on discharge side of pump and isolating valve one on each side of pump to
isolate pumps in case of maintenance
KBL Valves offerings in HYPN system

To limit number of
start/stop for pump
To increase life of pump Arresting hydraulic
hammers
To fulfil initial small flow
requirement there by
reducing power
consumption
Purpose of Pressure Tank

Fire Fighting Systems

Fire Fighting Systems FM & UL approved Sets
OFFERINGS:
❖ FM Approved UL Listed Fire Fighting Set
❖ Standard Fire Fighting Set
❖ Multi Stage Multi Outlet (MSMO) Fire Fighting Set
❖ Containerised Fire Fighting Set
HIGHLIGHTS OF FIRE FIGHTING PACKAGE:
❖ Diesel engine driven pump set
❖ Main fire pump – FM approved / UL listed
❖ Diesel engine – FM approved / UL listed heat exchanger
cooled
❖ Engine Controller – FM approved / UL listed
❖ Secondary water – cooling loop
❖ Space saving solution – Multistage multi outlet pump
❖ Packaged Fire Pump House
❖ Jockey pump with controller mounted on separate skid
where controller is FM approved or UL listed

Fire Fighting Systems – Diesel Engine Drive

Fire Fighting Systems – Electric Motor Drive

Specifications
❖ Flow Range: 700m3/ hr (3082 US gpm)
❖ Head Range: Up to 500 meters (1640 Ft)
❖ No. of Outlets: Up to 5 or more nos
❖ Type of Execution: Both Horizontal & Vertical
❖ Std MOC (Casing/ Impeller/ Shaft): CI / Bronze / SS Available in both
Gland pack / Mechanical Seal50 Hz / 60 Hz Availability
Applications
❖ Commercial Complexes,
❖ High Rise Buildings
❖ Airports & Ports,
❖ Power Stations & Transformer stations,
❖ Oil & Gas on Shore & Off Shore platforms
❖ Manufacturing & chemical Industry
Fire Fighting Systems – Vertical MSMO

Containerised Fire Fighting System

Control Panels
Control Panels are controlling components of the system which controls all the
functions and their executions.
VEMC Control panels streamline all your critical applications and ensures to ease
your activities with its efficient design and best in class equipment and
components used to build them.

Why Do We Need Control Panels?
Overload Protection using
overload relay/electronic
motor protection unit
Low Voltage Prevention
Automatic working of
pumping system
Single and
Reverse Phase
protection
Auto /Manual Operation
using selector switch
Less human
interference hence
less errors

ANALOG CONTROL PANELS DIGITAL CONTROL PANELS

Where Do We Need It?
In HYPN system
Tank filling stations
Standard pump sets
In Automatic Fire
fighting system
Industrial Applications
HVAC system

Basic Construction Features
IP 42 enclosure
Floor Mounting / Wall
Mounting
Paint Shade : Siemens
Gray RAL 7032
Enclosed type
CRCA fabricated
enclosure
Bottom Cable Entry
Painted using 7 Tank
powder coating process

Features
Electrical Protection
❖ Individual Branch MCB / MCCB / SFU / HRC /
❖ MPCB /Fuses for each Motor ( Optional )
❖ Dependable Fast acting protection device
❖ Single Phasing , Reverse Phasing, Overload,
Low
❖ Voltages, Dry Running of Pump Sets
❖ Mechanical Seal Failure, Winding
Temperature
❖ High (Thermistor Trip)
Operation Flexibility
❖ Automatic/Manual operation using selector switch
❖ Automatic changeover to Standby Pump incase of
Working Pump Failure
❖ Integrated Electronics / Micro-controller based circuit
❖ Automatic shutdown in case of no requirement.
❖ Dedicated external PLC. Speed variation by
❖ PID algorithm Touchscreen, colour HMI.
❖ Depending upon presented conditions viz.,
❖ Level, Pressure, Temperature, Flow,
❖ Programmable Timers etc

Features
Indications
❖ Indicators for TRIP/ON/OFF/FAULT/RUN
❖ Analog /Digital Ammeters and Voltmeters
❖ Neon / LED Indicators, HMI displays for
electrical Parameters
❖ Load Managers(L&T / Schneider make)
❖ MID : Multi-Indication Display on Backlit LCD
Screen
Enclosures
❖ Fully enclosed , Floor / Wall mounting made from
specified gauge CRCA sheet
❖ Enclosures designed according to IP / NEMA Standards
❖ Complete partitioning between Power Bus & Control
chambers
❖ Cable Entry : Top / Bottom , Access : Front/Rear
❖ IP 42 / IP 52 / IP 54 / IP 55 / IP 65 Outdoor Enclosures
❖ Seven Tank pretreatment & powder coating ensuring
best surface finish & Corrosion resistance

Features
Electrical Connections
❖ Copper cabling for internal wirings- ISI
grade
❖ Aluminum/Copper busbars
❖ Aluminum Blocks
Connectivity
❖ Potential free contacts for status of pumps and
❖ BMS Connectivity
❖ Modbus/Ethernet compatibility
❖ Level sensors/Float switches compatible
❖ Pressure Switch/Pressure Transmitter
❖ /Ultrasonic sensors Connectivity

Mention Exact
KW/HP rating of
selected pump
System details BMS (Potential
free
contact)connecti
vity can be
provided in
panel .
Remote Push
Button
Mention application
for which the pump is
selected for e.g.
Dewatering/Tank to
tank etc
Parameters Of Selection

Components of Control Panel
Mains Incomer &
feeder incomer
(MCCB / MCB)
Ammeter with ASS
Voltmeter with VSS Contactor
Load Manager
Phase indications for
mains
Push Buttons
Incoming / Outgoing
terminals
Overload relays
Potential free
contacts
Bus Bars

Types Of Panels
Analog Control Panel
Fire Fighting Control Panel
Panel for Hydro Pneumatic
System – VFD Panel
Digital Control Panel
MCC Control Panel
Diesel Engine Control Panel

Types Of Panels
1. ANALOG CONTROL PANEL
VEMC Analog control panels controls variables related
to application and works on integrated electronic circuit
and provides analog display of various parameter
Application:
❖ Tank to tank transfer
❖ Dewatering
❖ Borewell/Open well submersible
Standard Specification:
❖ Operation based on electronic module
❖ Multiple operating modes
❖ Available in range of 0.5 to 400 HP
❖ Switch gear from reputed make like L&T/Schneider/BCH
❖ Motor protection against various failures
❖ IP42 as standard and IP52/IP54/IP55 as optional

Types Of Panels
2. DIGITAL CONTROL PANEL
VEMC Digital control panel controls variables
related to application and works on
microcontroller and provides digital display of
various parameters.
Application:
❖ Tank to tank
❖ Dewatering
❖ Borewell/Open well
submersible
❖ Operation based on electronic
module
❖ Multiple operating modes
❖ Available in range of 0.5 to 400 HP
❖ Switch gear from reputed make like
L&T/Schneider/BCH
❖ Motor protection against various
failures
❖ IP42 as standard and IP52/IP54/IP55
as optional

Digital Control Panel
Microcontroller
based incorporated
with Digital display.
Remote access to
the system.
No need of selector
switches.
No need of separate
overload relay .
Mechanical seal
failure.
Can set timers
for specific
ON-OFF of
pumps.
Dry run protection.

Types Of Panels
3. FIRE FIGHTING CONTROL PANEL
Motor control centers to control fire pumps that
completely automates the fire fighting system and
makes it more reliable and safe. Control panel is
completely designed and build as per fire fighting
nomenclatures.
Application:
Facilitates automatic
operation of Hydrant /
Sprinkler / Jockey /
Booster & Diesel engine
pump
❖ Control & Protection with MCCB /
MPCB / MCB /SFU / HRC Fuses
❖ Complete automation of fire fighting
system
❖ Switchgear from L&T / Schneider
Electric /Siemens
❖ Compatible for DOL / Star Delta
Motors up to 1000 HP
❖ CRCA sheet enclosure with 14/16/18
gauge thickness

Fire Control Panel
Total Quantity of
Pumps viz.
Hydrants/Sprinkler/Bo
oster/Jockey.etc
Kilowatt rating of
pumps
Any special
connectivity
requirements viz.
BMS/SMS/Modbus
etc
Any specific alarm
related information
Fuse based/MCCB
based control panel

Components of Fire Control Panel
Heat detectors
Pressure gauges
Battery charger Hooter alarm
Buss bars
Sprinklers
Automatic control
for Diesel engine
driven pump

Types Of Panels
4. MCC CONTROL PANEL
VEMC Motor control centers are designed to control multiple number of motors and
facilitate complete system operation from one point with complete control and
annunciation.
Automatic operation based on presented conditions viz., Level, Pressure, Temperature,
Programmed Timers etc.
Application:
❖ Commercial complex
❖ Industrial Parks
❖ Residential applications
❖ Power plants
❖ Transmission grids
❖ Pumping stations
❖ Water treatment plants
❖ Single enclosure containing the motor starters, fuses or
circuit breakers &
❖ Device for Disconnecting Power, Overload Protection,
❖ Reverse Phase Protection, PLC Protection, Trip
❖ Indicators etc.
❖ Control & Protection with MCCB / MPCB / MCB / SFU /
HRC Fuses
❖ Switchgear from L&T / Schneider Electric / Siemens
❖ CRCA sheet with 14/16 gauge thickness

Types Of Panels
5. PANEL FOR HYDRO PNEUMATIC
SYSTEM - VFD PANEL
VEMC VFD based Control panel designed to maintain system pressure close to set point
with the help of PLC. The system maintains Constant Water Pressure, is more efficient and
facilitates Smooth operation of Pump sets.
Application:
❖ Residential/Commercial buildings,
IT parks, Townships
❖ Textile industries
❖ Pharmaceuticals industries
❖ Motor Protection against Single Phasing, Reverse
❖ Phasing, Overload, Dry Running
❖ Auto / Manual operation modes
❖ Equal running of pumps
❖ Switchgear from L&T / Schneider Electric / Siemens
❖ Proper Cooling and ventilation arrangement provided
❖ for heat dissipation.

Types Of Panels
6. DIESEL ENGINE CONTROL PANEL
VEMC Controller specifically designed for controlling variables related to diesel engine. It
automates the process of engine starting and also charges battery when needed. It
controls diesel engine in case of main power failure.
Application:
❖ Fire Fighting systems
❖ Used as fire alarm control panel for
alerting other systems
❖ Alternate option for running pumps
in remote areas
❖ 240 VAC, 50 Hz single phase 12/24 VDC system
❖ with trickle and boost charging of battery
❖ Audio hooter when engine starts and trials for
❖ starting of engine.

Designed to
Control Electric
Motor driven
Hydrant,
Sprinkler, Jockey,
Booster Pumps &
Diesel Engine
driven Main
Pump.
Receives
information from
Pressure Switch to
control operation
of pumps i.e.
Pressure
based System.
Working :- Jockey
Pumps :- Auto
Start / Auto Stop
Main Pumps :-
Auto Start / Manual
Stop
Monitors and
provides
automatic control
of pumps
Provides electrical
energy to operate
associated
sensors,
Transmitter, relays
etc.
Maintain constant
pressure in lines.
Functions

Automatic in
operation hence
no need of
continues
observations.
Do not required
operator to start
the jockey pumps
and main pumps.
It has it’s own
secondary power
supply in case of
failure.
Wireless
connectivity so it
will alert the ﬁre
control bodies.
High
constructional
strength .
Advantages

Project Business
Boosting the VEMCs confidence in executing the
complex projects and creating new milestones
every year, VEMC projects department doing the
SITC projects for government sector.
Project business primerily focuses on the government sector and various requirments of pumping and
allied equipment required in municipal corporation.
Recently Projects department took under a very ambicious project of energy genration by the use of
micro-hydro turbine in which PAT system is used (Pump As Turbine) and completed the project withing
stipulated time frame at MCGM Tansa Dam.
With the recent achievements by projects department, VEMC not supplied the enquipment for the
project but also Installed, Tested & commissioned the complete system.

Energy Audit assessment
for Electromechanical
Equipments/systems.
Corrocoating
Solutions.
SITC Projects (Only Government Based organisations)
Pre-tendering Services
Spares and Consumables : Recommended spares available at all
time
Our Service Based Solutions

MCGM BHANDUP PUMP CORROCOAT
One of the remarkable project completed by VEMC is the
corrocoating of various pump at MCGM Bhandup complex,
leading to tremendous energy saving.
Following are the few applications and features of the corrocoat.
APPLICATION:
❖ Plants near sea and corrosive
environment
❖ For structures to protect from harsh
weather
❖ All weted parts of fluid transfer
system
❖ Internal surface of pipes
❖ Referbishing the damaged parts
FEATURES:
❖ Improves the efficiency
❖ Reduced friction (i.e. From 18Micron to
0.08Micron)
❖ Increases the life of original equipment
❖ This coating is Machinable

The Bhandup complex is an interesting project for VEMC, the challenge
was not just to deliver an efficient system but deliver a cost effective
solution.
The work of refurbishment along with complete overhauling of 4 Nos. of 246
MLD (Million Litres per Day) and 2 Nos. of 82 MLD(Million Litres per Day)
WILO Mather and Platt make centrifugal pump.
Generally, these pumps have a long life placed anywhere between 20-25
years. However, over a period of time, the efficiency drops down due to
the constant contact with water & continuous running of the pump, as in
case of Bhandup Complex.
As power required to run these heavy duty pump is also very high, so even
small improvement in the efficiency would result in big savings on power.

It had been 25 to 30 years for MCGM to buy these pumps from M&P. These pumps
runs continously and supply water to Mumbai suburbs.
To know, how much the efficiancy of pump has dropped VEMC suggested an
energy audit of the pumps installed at MCGM Bhandup Complex , for which these
pumps were takken to kirloskar wadi plant.
After the complete study of the pump, VEMC presented Two solutions.
1) Replacing the system, which is a huge investment of time and money.
2) Making use of efficiancy improvement coating (Corro-coate Fluiglide)
Client decided to go with sencond option of using efficiancy improvement coating
which can also be used for referbishment of worn out parts of the pump.
VEMC along with Kirloskar Corrocoat had takken those pumps to wadi plant and
completed the refurbishment of the pumps.

Pump Images
BEFORE AFTER

Savings
Pump
No.
In Put KW Before Coating In Put KW After Coating Saving in KW
1 593.56 556.78 36.78
2 595.11 559.55 35.56
3 623.7 564.1 59.6
4 583.6 553.5 30.1
5 208.0 188.89 19.12
6 189.54 174.49 15.05
Total 2793.51 2597.31 196.21
Total Cumulative savings for 6 numbers of pumps achived is 196.21KW/Hr
Cumulative savings achieved after corrocoating of the
pumps

40 KW MICRO HYDRO TURBINE
APPLICATION:
❖ Good for power requirement up to
100KW
❖ Can be installed in rural and remote
areas
FEATURES:
❖ Continuous power supply, if enough water
is available
❖ The Electrical & Mechanical Systems are
easy and economic to source
❖ Easy to Install, Operate and Maintain
❖ Almost no adverse impact on environment
A hydro turbine is a rotary machine that converts kinetic
energy and potential energy of water into mechanical work

BASIC SYSTEM AND COMPONENTS
A complete Micro Hydro system consists of the following major components,
which are discussed in this section.
Water Filtering
Mechanism
Penstock With Valves
Power-Converting Device
(Generator or
Direct-Drive)
Turbine

40 KW MICROHYDRO TURBINE AT TANSA DAM
“Micro” Hydro systems typically refer to hydro power systems that
have a power output of Up to 100 KW. (In this case it’s 40KW)
The systems are mostly designed to provide power for household
use and small communities. The major advantage of this system
when compared to other renewable energy technologies is that,
if enough water is available, it can provide a constant and/or
predictable power supply, where as other technologies
(specifically wind and solar power) provide intermittent or
unpredictable energy.

VEMC KEY ROLE:
VEMC conducted site survey and observed that there is a potential for generating
power without compromising the water supply and accordingly suggested MCGM to
install a hydro turbine for generating electricity to meet their day to day power
requirement.
REPORT MADE BY VEMC:
Tansa Dam is one of the key Dams to supply drinking water to Mumbai city. Water being
supplied through cross country pipelines having potential head and this head could be
used to generate electricity, which latter can be used in vicinity as the Dam being
situated in rural area where energy from MSEB is not regular. Hence, this project came
into existence where MCGM awarded us with the contract for Designing, Supplying,
Installation, and Testing & Commissioning of the system at site. This has been FIRST such
installation in MCGM

VEMC has provided the PAT system (Pump as turbine system) a M/s.
Kirloskar Brothers Limited make pump. The system were then be tested
at kirloskar plant for the duty parameters, supplied and installed on
existing pipeline. The potential energy stored by means of available
head, would be used to generate 40 KW of energy.
Now the system is operational and generating 40KW energy out of
which 30KW is used by MCGM Tansa dam site office and 10KW is being
supplied to near by locality.
VEMC is striving to implement such more power generation projects at
various dams supplying water to Mumbai

Customer Service and Support
Use of Genuine spares insure the long life of the pump, VEMC spares
department supplies all the kirloskar genuine pump spares parts with
desired standards and technical specification.
We care about pumping enquipment & Timely requirement of spares.
VEMC try to reduce downtime of our clients by providing spares on
time, so that we also stock spares for emergency requirements.

Why Genuine Spares
❖ Impeller vane angle & casing volute shape is designed for optimum efficiency & npshr requirement.
Any change in the vane angle/volute shape will affect the performance.
❖ Due to lower efficiency, pump shall consume more power. Lower efficiency in pump results in
more power input to the motor, and higher current results in higher rating component in control
panel.
❖ All casings are tested at a test pressure of 1.5 times the shut off pressure
❖ Dynamic balancing, without which unbalanced mass of rotating element will cause
vibrations resulting in premature failure of equipment.

Why Genuine Spares
❖ High npsh requirement leads to starvation of suction in the impeller. This leads to pitting, noise, and
vibration and ultimately damages the impeller / casing
❖ Incorrect volute casings result in high outlet velocity of the liquid leading to higher friction losses
❖ If the clearances are not maintained as per design requirements, efficiencies can be affected
drastically or may result to thrust balance problems.
❖ If the hardness difference between the two rubbing faces are not maintained, then galling may take
place leading to jamming of pump.

Advantages of Genuine Spares
We offer high quality Kirloskar Pump Spare Parts that are manufactured using latest
manufacturing technologies. Made from finest quality raw materials, the Pump Parts
are known for their unmatched performance as well as durability. We are recognized
as one of the leading Pump Spare supplier in India
❖ High quality raw material used for making the spares.
❖ Impellers are Dynamically balanced
❖ Spares tested for the desired pressure ratings
❖ Dimensional consistency & tolerance is ensured
because of the use of state of art machinery

Look For The Following
TO BE OF THAT YOU GET RIGHT SPARES AND ARE NOT BUYING
SPURIOUS SPARES IN THE NAME OF KIRLOSKAR SPARES, PLEASE
CHECK WHETHER :-
KIRLOSKAR HOLOGRAM IS PASTED ON EACH SPARE PART
(HOLOGRAM COLOUR WILL CHANGE IF SOMEBODY TRIES TO
CHANGE IT).
❖ Insist on kbl material specification certificate
❖ See internal surface finish of hydraulic component
❖ Insist for dynamic balancing certificate in case of impeller.
❖ Insist for valid dealership certificate from your supplier
❖SURE
FOR BETTER LIFE & TROUBLE FREE SERVICE OF PUMP STOP BUYING
SPARES FROM UNAUTHORISED SUPPLIERS & INSIST FOR SPARES FROM US.

New Business Development
New business development department strives to ensure, that the
leads for the newly introduced product and services keeps
coming, NBD proactively stays in constant contact of the VEMC
clientele for the upcoming business.
One of the main task of the department is Demand forecasting
for the total product and service portfolio. We are strongly
focusing on sectors line Building and construction, Chemical,
Pharma & Other industries for the upcoming requirements.

Part of
company to do
Trials and errors
with calculated
results/experim
ents to expand
the business
verticals of the
company.
A division
that will
strategies
the steps for
growth of
the
company in
conjunction
with other
departments
An entity that
will device
necessary
measures for
Expanding the
Horizon of the
company

Creating and
sustaining new
opportunities of growth
and development for
existing and new
members of
organization
Adding relevant
and profitable
verticals into
companies
portfolio
Growing the
organization
multifold in terms
of revenue and
sustainability in
market
To Nurture the
Growth of the
company with
introduction of new
and innovative
products/solutions
Primary Objectives

Creating suitable
work environment
and structure to
new businesses
Running initiatives
for development
of new business
Product and
Process
developments
within
organization
Growth and
development of
selected new
businesses
Aligned Objectives

Solar
Controlling & Monitoring
Equipment
Hydro-Pneumatic System

Our Products
Our Services

Vendor Development
1. Right Partners to Execute Quality Projects
2. Source of Information
3. Price Competitiveness
4. Multiple choices and offerings
Objective :
Measures :
1. Creating supplier base of at least 3 vendors per component
2. Strategic partnership with foreign Business partner
3. Close working with each of vendor on project to project basis
Objectives and Benefits defined for Strategic partnership:
1. Added advantage in marketing products and solutions
2. New products to be added in solar portfolio
3. World outlook in the field, with tie-ups
4. Innovative and new technology can be introduced in market
5. Value addition to client with extended offerings and solutions

Standard Electric
pumpsets & FM approved
Engine pumpsets for fire
application to Nirlon
Phase I,II,III & IV – Total
order value 100+ Lacs.
MSMO pumpsets for fire
application to Raheja
Sorento, Raheja Odessey,
Ajmera Aeon – Order value
91.16 Lacs.
Projects – Worked On
Standard Electric
order value 100+ Lacs. Export requirement of 22 nos
Electric pumpsets for
Blantyre Water Board
project at Malawi, Africa
was successfully executed
by VEMC – Order value 125
Lacs.
Standard Electric
order value 100+ Lacs.

Supplied and
Commissioned 85 nos
pumpsets of different
duty conditions to
Adlabs Imagica a
project of Adlabs
Entertainment Pvt Ltd –
Order value 90 Lacs.
Supplied 24 nos Electric
pumpsets for Ahuja
Builder’s 51 storey Building
at Worli – Order value 85
Lacs
Designed the pump
layout, supplied and
commissioned Vertical
MSMO Electric pumpsets
for fire application to
Shreepati Arcade,
Girgaon Site – Order value
30 Lacs.

Studied the requirement,
designed the pump layout,
supplied and commissioned
03 nos Vertical Turbine fire
pumpsets (incl. engine) to
JNPT Uran site – Order value
56 Lacs.
Studied the requirement,
designed the pump layout
drawing, supplied and
commissioned 03 Engine
Pumpsets for Hydro Testing
facilities of Deluge Valves to
H.D. Fire Pvt Ltd – Jalgaon
Plant – Order value 45 Lacs.
Supplied 02 nos. FM
approved Engine
pumpsets to MWV Vapi
site – Order value 45 Lacs.

FM approved Fire
Pumpsets orders for
Sarogi, Kolkata site –
Order value 75 Lacs
SITC of Submersible Hydro
Pneumatic Systems at 7
Apple Hotels Pvt. Ltd.
(Aurangabad & Baroda) –
Order Value 12.50 Lacs.
Supplied 11 Hydro
Pneumatic Systems with
Vertical Inline pumps for
High rise residential
project of Indiabulls –
Order Value 32 Lacs.

Giving Back To The Society (CSR)
Shree AMICHAND DALUCHAND SHAH
Public Charitable Trust – Scholarship to the
Engineering students for their Education.
MAHAVIR JEEVAN RAKSHA FOUNDATION -
Medical Relief to the Heart Patients for their
surgery.

2004-2005
Best Metro Dealer – Central
Zone India –At Hyderabad,
India- Agricultural &
Domestic Product Business
Group
Bagged 3rd Position – At
Austria – Industrial Pump
Division
Best Performer in Industrial
Pumps- At Tokyo- Industrial
Pump Group
Highest Sales Turnover in
Central Zone - Agricultural
& Domestic Pumps
Outstanding Overall
Performance with KBL
Triumph Moments for VEMC
2006-07-08
2005-06
Bagged 3rd Position- At Paris,
France –Agriculture &
Domestic Group
Bagged 3rd Position- At
Sydney, Australia – Industrial
Pumps Division of KBL;
Outstanding Overall
Performer with KBL

Best Business
Competency &
Infrastructure – At Turkey -
Pump Division
2010-11
Secured 1st
position in
Industrial Pump division
Western region.
Secured 1st
position as
Best Channel Partner in
India for excellent
contribution in Order
Booking (Value wise)
Triumph Moments for VEMC
2014-15
2005-06

HAVE A QUESTION?
CONTACT US
marketing@vemc.co.in
9, Bombay Mutual Annexe Building,
Cawasji Patel Street, Fort, Mumbai -400001.
www.vemc.co.in
022 4343 6655

Why Solar Energy?
Clean Source of
energy
Decreasing reserves of
Coal and oil,
increasing the cost of
electricity
Increasing pollution
causing global
warming
Suitable
Geographic and
Environmental
conditions
available in India
Can be installed
independently –
(reduces
dependency on
state power
provider)

Major Components of Solar Energy
Solar Modules
This is a long array of
photovoltaic cells that
converts solar energy into
electric energy.
DC - AC Power Inverter
Inverters are used to
convert the energy
harnessed from the Sun in
desired form of electricity
(either AC or DC)
Battery Bank
The energy generated in
excess is stored in batteries
for future consumption or
when the Sun is not
available.

Major Components of Solar Energy
Battery Charge Controller
Charging of battery is
controlled using
charge controller.
Auxiliary Energy sources
This sources are
connected to system for
alternate power , when
sun(solar energy) is not
available
Appliances (Load)
These are the components
that consume electric
energy generated

Solar Generators
❖ Mobile and adjustable energy generator
❖ Generates around 5-6 Kwh of electricity (varies as per location)
Solar Lightings
❖ All In one Street/Landscape lightings
❖ Equipped with Li-Ion battery
❖ Mono crystalline modules used for higher efficiency
Solar EPC Services
❖ Complete design and system integration
❖ Wide range of module types and new technologies in PV available
as solution
Our Offerings

Specifications :

Financial Calculations
Diesel Generator Calculations
Solar Generator Calculations Payback (between 4th and 5th year)
Unit
Total Generation of electricity per liter of
diesel
kwh 3
Cost of diesel INR/L 57
Generation cost per unit INR 19
Generation cost per unit per year INR 6935
Annual cost of 5 units per day INR 34675
Unit
Average output of
solar generator
Kwh 5
Total generation per
year
Kwh 1825
Unit cost of electricity INR/Kwh 19
Cost Saved per year INR 34675
Solar Generator Diesel Generator
Year 1 518000 275000
Year 2 483325 309675
Year 3 448650 344350
Year 4 413975 379025
Year 5 379300 413700
Year 6 344625 448375
Asset Cost Per Year

On-Grid System
An on-grid or grid-tie solar photovoltaic system is
when your solar photovoltaic system is
connected to a utility source or electrical
service provider.
Off-Grid System
This are the system which are not connected
to grid and are connected directly
connected to load and have battery backup
in system
Hybrid System (Diesel & Solar)
This system is combination of 2 power sources to
ensure continuous supply off electricity.
Solar EPC Services

Site Visit
Design & Engg.
Material Supply
Installation &
Comm.
O&M
• Turnkey EPC and O&M services for utility
scale solar projects (land /rooftop
projects)
On grid Services
Solar EPC Services

Site Visit Design & Engg. Material Supply Installation &
Comm.
O&M
• Turnkey EPC and O&M services for utility scale solar projects (land /rooftop projects)
Off grid Services
Solar EPC Services

STAGE 1
Site
Identification/Concept
► Identification of potential sites
► Funding of project development
► Development of rough technical concept
STAGE 2
Pre Feasibility Study ► Assessment of different technical options
► Approximate costs/benefits
► Permitting needs
► Market assessment
STAGE 3
Feasibility Study ► Technical and Financial evaluation of preferred option
► Assessment of financing options
► Initiation of permitting process
► Development of rough technical concept
Main Activities Developer
First Contact with Project Development
Our Methodology

STAGE 4
Financing/Contracts ► Permitting
► Contracting strategy
► Supplier selection & contract negotiation
► Financing of project
STAGE 5
Detailed Design ► Preparation of detailed design for all relevant lots
► Preparation of project implementation schedule
► Finalisation of permitting process
STAGE 6
Construction ► Construction supervision
• Due Diligence
STAGE 7
Commissioning ► Performance testing
► Preparation of as build design (if required)
• Financing Concept
• Loan Agreement
• Independent Review of Construction
• Independent Review of Commissioning
Our
Methodology

Solutions We Offer
Direct Coupled System :
Direct-coupled system, where the DC output of a PV module or array is
directly connected to a DC load.
No electrical energy storage (batteries) hence, load only operates during
sunlight hours.
Maximum power point tracker (MPPT) is used between the array and load to help
better utilise the available array maximum power output.
Suitable for common applications such as ventilation fans, water pumps, and small
circulation pumps for solar thermal water heating systems.
PV Array
Direct-coupled PV
system
DC Load

Solutions We Offer
Grid Connected PV system
An electricity generating solar PV power system that is connected to the utility grid
It consist of solar panels, one or several inverters, a power conditioning unit and grid
connection equipment
PV Array Inverter/Power
Conditioner
Distribution
Panel
Electric Utility
AC Loads
Grid-connected photovoltaic system

Solutions We Offer
Stand Alone
with Battery
Storage
Stand-alone photovoltaic power systems are independent of the utility grid
Energy is supplied as per demand and can be stored in batteries when in excess
This type of system provides stabilised voltage and current
Also facilitates in supplying surge current to motors
PV Array
Battery
DC Load
Charge
Controller
Inverter
AC Load
Stand-alone PV system with battery storage powering DC and AC loads

Solutions We Offer
Hybrid
System:
Stand-alone PV systems are designed to operate independent of the electric utility grid.
Auxiliary power supply to the Load, either by Wind energy or diesel generator in case of backup
required.
Combination of 2 power producing system is called as Hybrid System.
PV Array
Battery
DC Load
Charge
Controller
Inverter
AC Load
Photovoltaic Hybrid System
Rectiﬁer
Engine - generator, wind
turbine or grid backup

How PV System Works

Solar Lightings
❖ Solar Courtyard Lights
❖ Solar landscape Lights
❖ Solar Street Lightings
❖ Solar Garden Lights
❖ Solar Step Wall Lights

All in one Solar Lightnings
High Quality and replaceable Li-Ion
inbuilt Battery
Backup upto 3 nights once
fully charged
IP 65 Enclosure
Mono-crystalline solar module used
for higher energy efﬁciency and
energy generation
Fast charge in 8-10 hours of bright
sunlight
Highlights :

Advantages Of AIO Street Lights :
Independent of
Local utility grid.
Simple to mount and
less of complexity
Less Maintenance
compared to
conventional lights
Minimised risk of
accidents
No Wiring Cost as for
conventional system

Different Solar Modules
Polycrystalline Thin Film All Black Monocrystalline

Lion
Batteries
AGM
Batteries
Lead Acid Batteries
Batteries

Lithium Ion VS Lead Acid Batteries
Weight
Efficiency
Discharge Cycle
Life
Cost

From modest water pump supplier to an electro mechanical solution provider

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