The document discusses different types of diesel locomotives used on Indian Railways. It provides information on the introduction year, production numbers, specifications and characteristics of various locomotives models including YDM4, WDS6/AD, WDM2C, WDP1, WDG2/3A, WDP2, WDG4, and WDM3D. The key details provided for each locomotive include its installed power, axle load, wheel arrangement, maximum speed, fuel tank capacity, brake system and diesel engine/transmission components.
HELLO FRINDS THIS REPORT IS OF INDUSTRIAL TRAINING ON DIESEL LOCOMOTIVE TECHNOLOGY.
IT IS VERY HELP FULL FOR YOU .
SO GO THROUGH IT .
**********************Best Of Luck ************************
INTRODUCTION OF INDIAN RAILWAY
DIESEL LOCOMOTIVE WORKSHOP .CHARBAGH
DIESEL ELECTRIC LOCOMOTIVE
WORKING MECHANISIM
IMPORTANT COMPONENTS OF LOCOMOTIVES
a) POWER PACK
b) FUEL SECTION
c) LUBE OIL CONTROL SECTION
i. FUEL INJECTION PUMP (FIP)
ii. INJECTORS
d) TURBO SUPER CHARGING (TSC)
e) BRAKES
f) COMPRESSOR / EXPRESSOR
g) GOVERNORS
h) TRACTION MOTER
i) BOGIE
j) GENERATOR
k) RADIATOR
l) ENGINE SECTION
m) CROSS HEAD
i. INLET AND EXHAUST VALVE
FAILURE ANALYSIS
a) MAGNAFLUX LAB
b) ULTRASONIC TEST
c) ZYGLO TEST
d) RDP TEST
I had done 1 month summer training on topic " AIR BRAKE SYSTEM USED IN LOCOMOTIVE " from LOCO workshop, LKO....students who are doing so....this file can help them to prepare project file...
Study on Bogie and Suspension System of an Electric Locomotive (Wap-4) IJMER
This project involves a detailed study on the “BOGIE AND SUSPENSION SYSTEM OF
AN ELECTRIC LOCOMOTIVE (WAP-4)” in Indian Railways. It involves a list of information on
the various parts of a conventional type bogie and also the various advantages of different types of
suspension and damping systems installed. Detailed explanation of various electrical and controls of
the locomotive were described in the report. Various physical testing methods of springs were
focused under suspension chapter. This report isn’t just focused on the conventional type loco, but
also gives detailed differences observed between the 3-phase bogies from the conventional type loco.
In electrified railways, the traction power systems carry power to trains and their reliability is vital to
the quality of train services. There are many components in the traction power system, from interface
with utility distribution network to contacts with trains, and they are physically located along the rail
line. Subject to usage, environment, and ageing conditions of components deteriorate with time.
Regular maintenance has to be carried out to restore their conditions and prevent them from failure.
However, the decisions on the suitable length of maintenance intervals often lead railway operators
to the dilemma of minimizing both risk of failure and operation cost. In the last 20 years, there has
been a gigantic acceleration in railway traction development. This has run in parallel with the
development of power electronics and microprocessors. What have been the accepted norms for the
industry for, sometimes, 80 years, have suddenly been thrown out and replaced by fundamental
changes in design, manufacture and operation. Many of these developments are technical and
complex. Through this report, we bring to you all the salient features and all important aspects of
bogies and suspension system of conventional type Electric Locomotive (WAP-4).
The Diesel Locomotive Works (DLW) in Varanasi, India, is a production unit owned by Indian Railways, that manufactures diesel-electric locomotives and its spare parts. It is the largest diesel-electric locomotive manufacturer in India.
Locally it is called as D L W.
HELLO FRINDS THIS REPORT IS OF INDUSTRIAL TRAINING ON DIESEL LOCOMOTIVE TECHNOLOGY.
IT IS VERY HELP FULL FOR YOU .
SO GO THROUGH IT .
**********************Best Of Luck ************************
INTRODUCTION OF INDIAN RAILWAY
DIESEL LOCOMOTIVE WORKSHOP .CHARBAGH
DIESEL ELECTRIC LOCOMOTIVE
WORKING MECHANISIM
IMPORTANT COMPONENTS OF LOCOMOTIVES
a) POWER PACK
b) FUEL SECTION
c) LUBE OIL CONTROL SECTION
i. FUEL INJECTION PUMP (FIP)
ii. INJECTORS
d) TURBO SUPER CHARGING (TSC)
e) BRAKES
f) COMPRESSOR / EXPRESSOR
g) GOVERNORS
h) TRACTION MOTER
i) BOGIE
j) GENERATOR
k) RADIATOR
l) ENGINE SECTION
m) CROSS HEAD
i. INLET AND EXHAUST VALVE
FAILURE ANALYSIS
a) MAGNAFLUX LAB
b) ULTRASONIC TEST
c) ZYGLO TEST
d) RDP TEST
I had done 1 month summer training on topic " AIR BRAKE SYSTEM USED IN LOCOMOTIVE " from LOCO workshop, LKO....students who are doing so....this file can help them to prepare project file...
Study on Bogie and Suspension System of an Electric Locomotive (Wap-4) IJMER
This project involves a detailed study on the “BOGIE AND SUSPENSION SYSTEM OF
AN ELECTRIC LOCOMOTIVE (WAP-4)” in Indian Railways. It involves a list of information on
the various parts of a conventional type bogie and also the various advantages of different types of
suspension and damping systems installed. Detailed explanation of various electrical and controls of
the locomotive were described in the report. Various physical testing methods of springs were
focused under suspension chapter. This report isn’t just focused on the conventional type loco, but
also gives detailed differences observed between the 3-phase bogies from the conventional type loco.
In electrified railways, the traction power systems carry power to trains and their reliability is vital to
the quality of train services. There are many components in the traction power system, from interface
with utility distribution network to contacts with trains, and they are physically located along the rail
line. Subject to usage, environment, and ageing conditions of components deteriorate with time.
Regular maintenance has to be carried out to restore their conditions and prevent them from failure.
However, the decisions on the suitable length of maintenance intervals often lead railway operators
to the dilemma of minimizing both risk of failure and operation cost. In the last 20 years, there has
been a gigantic acceleration in railway traction development. This has run in parallel with the
development of power electronics and microprocessors. What have been the accepted norms for the
industry for, sometimes, 80 years, have suddenly been thrown out and replaced by fundamental
changes in design, manufacture and operation. Many of these developments are technical and
complex. Through this report, we bring to you all the salient features and all important aspects of
bogies and suspension system of conventional type Electric Locomotive (WAP-4).
The Diesel Locomotive Works (DLW) in Varanasi, India, is a production unit owned by Indian Railways, that manufactures diesel-electric locomotives and its spare parts. It is the largest diesel-electric locomotive manufacturer in India.
Locally it is called as D L W.
diesel locomotive works training report by somesh dwivedisomesh dwivedi
4week summer training report on D.L.W. Varanasi by Somesh Dwivedi.
on the topics 1.-Heavy Weld Shop(HWS)
2.- Heavy Machine Shop(HMS)
3. Light Machine Shop(LMS)
4. Truck Machine Shop(TMS)
DLW is an integrated plant and its manufacturing facilities are flexible in nature. These can be utilized for manufacture of different design of locomotives of various gauges suiting customer requirements and other products.
EU: Diesel and Diesel-Electric Locomotives – Market Report. Analysis and Fore...IndexBox Marketing
IndexBox Marketing has just published its report: “EU: Diesel and Diesel-Electric Locomotives - Market Report. Analysis And Forecast To 2020”. This report focuses on the EU diesel locomotive market, providing a comprehensive analysis and the most recent data on its market size and volume, EU trade, price dynamics, domestic production, and turnover in the industry. The market trends section reveals the main issues and uncertainties concerning the industry, while the medium-term outlook uncovers market prospects. The attractivity index (IB Index) summarizes the source of existing opportunities as they appear in this market, as well as an interpretation of the trade figures.
This is training report of chittaranjan locomotives works. This is useful for those student who want to give presentation in collage which is held in 7th semester. In this report , you will find brief introduction of clw, locomotives parts , about electric engines and manufacturing shops in clw.
AVTEC is India’s leading supplier of heavy duty cycling and hauling transmissions in the 50-700+ HP range.
AVTEC offers powertain components. Our Railway application: Tower wagon, OHE Car, Utility vehicles, Aircraft towling tractor.
more...http://avtec.in/avtec-off-highway-transmissions.php
Drivemode Next Generation Electric Drivetrains for Fully Electric Vehicles Leonardo ENERGY
Presentation of the final event for the three GV04 projects: ReFreeDrive, ModulED and Drivemode. Recordings available at https://www.youtube.com/playlist?list=PLUFRNkTrB5O-38psbMgeWAvzXQ5QWzNsk.
Integrated Modular Distributed Drivetrain for Electric & Hybrid Vehicles
Fuso Heavy is a new European inspired 12 litre, in-line 6 cylinder engine has been introduced mated to a 12 speed Automated Manual Transmission. Visit http://hallamtruck.com.au/new-trucks/fuso/heavy/ to inquire!
1. Different types of
DIESEL
LOCOMOTIVES
in use on the Railways
ANIL KUMAR SINGH
Asst. Production Engineer/Tooling,
DLW Varanasi
2. Rolling Stock on Indian Railways
(Source : Indian Railways Year Book 2008-09)
Locomotives Diesel
Electric
Steam
Total
4,963
3,586
43
8592
Coaching
Vehicles
Mainline
DMU
EMU
Total
50,282
773
6,241
57,296
?(2007-08:40,734)
?
Wagons Total 2,11,763
5. YDM4
• Year Introduced 1968-69
• Nos. Produced - 609
6. General Characteristic (YDM4)
Installed Power
Axle Load
Gauge
Wheel arrangement
Wheel diameter
Height
Width
Overall Length (Over
Buffer Beam)
Weight
Max tractive effort
Maximum speed
Fuel tank capacity
Locomotive Control
1350 HP
12 T
1000 mm
Co-Co
965 mm
3407 mm
2730 mm
13515mm
72 T
18.94 T
96 Kmph
3000 lts
3-Field Excitation
7. YDM4
Truck Brakes
Diesel Engine Transmission
6 Cylinder DLW 251D, 4 stroke
Injection System – Direct Injector
Governor – Woodward
Compression Ratio- 12.5 : 1
Lube Oil Sump Capacity – 530
Liter
Electrical DC -DC
6 Traction motor ( 3 per bogie)
Suspension – Axle hung / nose
suspension
Gear Ratio – 92:19
Tri-mount CO-CO Steel Cast
bogie
Adhesion – 0.263
WABCO, 28 LV-I System
Air , Hand, Dynamic
Air , Vacuum
9. General Characteristic (WDS6/AD)
Installed Power
Axle Load
Gauge
Wheel arrangement
Wheel diameter
Height
Width
Overall Length (Over
Buffer Beam)
Weight
Max tractive effort
Maximum speed
Fuel tank capacity
Locomotive Control
1350 HP
20 / 21T
1676 mm
Co-Co
1092 mm
4027mm
3022 mm
16150 mm
120 / 126 T
34 /35.7 T
65 Kmph
5000 lts
E-Type Excitation
10. WDS6 / AD
Truck Brakes
High adhesion Fabricated Co-Co
bogie
Adhesion – 0.35
Panel Mounted IRAB-1 Brake
system
Air , hand , Dynamic brake
Pure air brake
Diesel Engine Transmission
6 Cylinder DLW 251D-6 Cyl. in-line,
4 stroke, turbocharged
Injection System – Direct Injector
Governor – Woodward
Compression Ratio- 11.75 : 1
Lube Oil Sump Capacity – 530
Liter
Electrical AC-DC
6 Traction motor ( 3 in per bogie)
Suspension – Axle hung / nose
suspension
Gear Ratio – 74 : 18
11. WDM2C
• Year Introduced 1994-95
• Nos. Produced - 142
12. General Characteristic (WDM2C)
Installed Power
Axle Load
Gauge
Wheel arrangement
Wheel diameter
Height
Width
Overall Length (Over
Buffer Beam)
Weight
Max tractive effort
Maximum speed
Fuel tank capacity
Locomotive Control
3100 HP
18.8 T
1676 mm
Co-Co
1092 mm
4115 mm
2864 mm
15863 mm
112.8 T
30.45 T
120 Kmph
5000 lts
E-Type Excitation
13. WDM2C
Truck Brakes
Tri-mount CO-CO Steel Cast
bogie
Adhesion – 0. 27
Panel mounted IRAB-1 Brake
system
Air , Hand, Dynamic brake
Air , Vacuum
Diesel Engine Transmission
16 Cylinder DLW 251C, 4
stroke, turbocharged
Fuel Efficient Engine
Injection System – Direct
Injector
Governor – Woodward
Compression Ratio- 11.75:1
Lube Oil Sump Capacity – 1025
Liter
Electrical AC-DC
6 Traction motor ( 3 in parallel
per bogie)
Suspension – Axle hung / nose
suspension
Gear Ratio – 18:65
14. WDP 1
• Year Introduced 1995-96
• Nos. Produced - 69
15. General Characteristic (WDP 1)
Installed Power
Axle Load
Gauge
Wheel arrangement
Wheel diameter
Height
Width
Overall Length (Over
Buffer Beam)
Weight
Max tractive effort
Maximum speed
Fuel tank capacity
Locomotive Control
2300 HP
20 T
1676 mm
Bo-Bo
1092 mm
4088 mm
2864 mm
14810 mm
80 T
20 T
120 Kmph
3000 lts
E-Type Excitation
16. WDP 1
Truck Brakes
BO-BO flexi-coil Bogie with two
stage suspension – Coil springs
Adhesion – 0.25
Panel Mounted 28LAV-1 Twin
Type Dual Brake System
Air , Vacuum ,
Dual brake , hand
Diesel Engine Transmission
12 Cylinder DLW 251C
(Uprated), 4 stroke,
turbocharged
Fuel Efficient Engine
Injection System – Direct Injector
Governor – Woodward
Compression Ratio- 11.75 : 1
Lube Oil Sump Capacity – 760
Liter
Electrical AC-DC
4 Traction motor ( 2 in per bogie)
Suspension – Axle hung / nose
suspension
Gear Ratio – 18:65
17. WDG2/3A
WDG2 WDG3A
• Year Introduced 1995-96
• Nos. Produced – 1183 (upto July-2010)
18. General Characteristic (WDG2/3A)
Installed Power
Axle Load
Gauge
Wheel arrangement
Wheel diameter
Height
Width
Overall Length (Over
Buffer Beam)
Weight
Max tractive effort
Maximum speed
Fuel tank capacity
Locomotive Control
3100 HP
20.5 T
1676 mm
Co-Co
1097 mm
4162 mm
3016 mm
17840 mm
123 T
40.6T / 37.9 T
100 Kmph
6000 lts
E Type Excitation /
Micro-processor
19. WDG2/3A
Truck Brakes
High adhesion Fabricated Co-Co
bogie
Adhesion – 0.33
Panel Mounted IRAB-1 Brake
system
Air , hand , Dynamic brake
Pure air brake
Diesel Engine Transmission
16 Cylinder DLW 251C, 4 stroke,
turbocharged
Fuel Efficient Engine
Injection System –Direct Injector
Governor – Woodward
Compression Ratio- 11.75:1
Lube Oil Sump Capacity – 1270 /
1025Liter
Electrical AC-DC
6 Traction motor ( 3 in parallel per
bogie)
Suspension – Axle hung / nose
suspension
Gear Ratio – 18:74
20. WDP2
• Year Introduced 1998-99
• Nos. Produced - 44
21. General Characteristic (WDP2)
Installed Power
Axle Load
Gauge
Wheel arrangement
Wheel diameter
Height
Width
Overall Length (Over
Buffer Beam)
Weight
Max tractive effort
Maximum speed
Fuel tank capacity
Locomotive Control
3100 HP
19.5 T
1676 mm
Co-Co
1092 mm
4081 mm
3000 mm
17900 mm
117.0 T
29.25 T
160 Kmph
6000 lts
E –Type Excitation
22. WDP2
Truck Brakes
Fabricated flexi coil MK-V Co-Co
Bogie
Adhesion – 0.25
Panel mounted IRAB-1 system
Air , hand, Dynamic
Pure Air brake
Diesel Engine Transmission
16 Cylinder DLW 251C (Uprated),
4 stroke, turbocharged
Fuel Efficient Engine
Injection System –Direct Injector
Governor – Woodward
Compression Ratio- 11.75 : 1
Lube Oil Sump Capacity – 1025
Liter
Electrical AC-DC
6 Traction motor ( 3 in per bogie)
Suspension – Axle hung / nose
suspension
Gear Ratio – 22:61
23. WDG4
• Year Introduced 1999-2000
• Nos. Produced – 308 (upto July-2010)
24. General Characteristic (WDG4)
Installed Power
Axle Load
Gauge
Wheel arrangement
Wheel diameter
Height
Width
Overall Length (Over
Buffer Beam)
Weight
Max tractive effort
Maximum speed
Fuel tank capacity
Locomotive Control
4000 / 4500 HP
21 T
1676 mm
Co-Co
1092 mm
4201 mm
3127 mm
19964 mm
126 T
54 T
100 Kmph
6000 lts
EM 2000 with/without SIBAS-16
Traction Control /MAS 696
25. WDG4
Truck Brakes
High adhesion HTSC ( High
Tensile Steel Cast) truck of bogie
Adhesion – 0.42
Electronic Air Brake System
( KNORR-NYAB-Computer
Controlled Braking)
Air , hand , dynamic brake
Pure air brake
Diesel Engine Transmission
16 Cylinder 710 G3B, 2 stroke,
turbocharged – after cooled
Fuel Efficient Engine
Injection System – Direct Unit
Injector
Governor – Woodward
Compression Ratio- 16:1
Lube Oil Sump Capacity – 950
Ltrs
Electrical AC-AC
6 Traction motor ( 3 in parallel per
bogie)
Suspension – Axle hung / taper
roller bearing
Gear Ratio – 90:17
26. WDP4 /4B
• Year Introduced 2002-03 / 2010-11
• Nos. Produced – 91 / 08 ( upto July-2010)
27. General Characteristic (WDP4 /4B)
Installed Power
Axle Load
Gauge
Wheel arrangement
Wheel diameter
Height
Width
Overall Length (Over Buffer
Beam)
Weight
Max tractive effort
Maximum speed
Fuel tank capacity
Locomotive Control
4000 / 4500HP
19.5 / 20.2 T
1676 mm
A-A-I I-A-A / CO-CO
1092 mm
4201mm
3127 / 3250mm
19964 mm
117 / 121.2T
27 / 38T
160 / 130Kmph
4000 lts
EM 2000 with/without SIBAS-16
Traction Control /MAS 696
28. WDP4 /4B
Truck Brakes
High adhesion HTSC ( High
Tensile Steel Cast) truck or bogie
Adhesion – 0.42
Electronic Air Brake System
( KNORR-NYAB-Computer
Controlled Braking)
Air , hand , dynamic brake with
fully blended with automatic
brakes
Pure air brake
Diesel Engine Transmission
16 Cylinder 710 G3B, 2 stroke,
turbocharged – after cooled
Fuel Efficient Engine
Injection System – Direct Unit
Injector
Governor – Woodward
Compression Ratio- 16:1
Lube Oil Sump Capacity – 1073 Lts
Electrical AC-AC
4 Traction motor ( 3 in parallel
per bogie)
Suspension – Axle hung / taper
roller bearing
Gear Ratio – 77:17
29. WDM3D
• Year Introduced 2003-04
• Nos. Produced – 236 ( upto July-2010)
30. General Characteristic
Installed Power
Axle Load
Gauge
Wheel arrangement
Wheel diameter
Height
Width
Overall Length (Over
Buffer Beam)
Weight
Max tractive effort
Maximum speed
Fuel tank capacity
Locomotive Control
3300 HP
19.5 T
1676 mm
Co-Co
1097mm
4162 mm
3016 mm
17350 mm
117 T
38.6 T
120 Kmph
5000 lts
Microprocessor
31. Truck Brakes
High adhesion Fabricated Co-Co
bogie
Adhesion (μ)– 0.33
Panel mounted IRAB-1 Brake
system
Air , Hand, Dynamic brake
Pure Air Brake system
Diesel Engine Transmission
16 Cylinder 251 C- (Uprated)
Engine, 4 stroke, turbocharged
Fuel Efficient Engine
Injection System – Direct Injector
Governor – Woodward
Compression Ratio- 11.75:1
Lube Oil Sump Capacity – 1025
Liter
Electrical AC-DC
6 Traction motor ( 3 in parallel per
bogie)
Suspension – Axle hung / nose
suspension
Gear Ratio – 18:65