VEMC provides complete fluid and energy management solutions for a wide array of projects into Water Supply, Power Plants, Irrigation, Oil & Gas, Industries, Building & Construction etc https://www.slideserve.com/machineryvijayengineering/authorised-pumpset-original-equipment-menufacturer

1. VIJAY ENGINEERING AND MACHINERY COMPANY

2. VIJAY ENGINEERING AND MACHINERY COMPANY
INTRODUCTION TO VEMC
• Channel Partner with Kirloskar Brothers Limited.
• “Masters Distributors of KBL Process Pumps.”
• Our evolution can be traced back to the year 1948.
• From modest water pump supplier to an electro-mechanical solution
provider, this monumental transformation has made VEMC pioneer in the
field of electromechanical engineering products, allied equipment &
services.
• VEMC in today’s time, provides complete fluid and energy management
solutions for a wide array of projects into Water Supply, Power Plants,
Irrigation, Oil & Gas, Industries, Building & Construction etc
• VEMC is now an APOEM (Authorised Pump Original Equipment
Manufacturer) of Kirloskar Brothers Ltd.

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Ethics &
Integrity
Customer
Centric
Approach
Resilience
Equal Opportunity Teamwork
OUR VALUES

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OUR JOURNEY OF TRANSFORMATION
1990
Privatisation -
Industrial sector
1970 - 1980
Turnkey & Electricity
Board Projects
1950 - 1960
• Associated with Kirloskar
Brothers Ltd.
• VEMC’s first Defense &
Railway Projects.
1948
VEMC was founded by
Shri. Sharadkumar Shah
on 11th August, 1948

5. VIJAY ENGINEERING AND MACHINERY COMPANY
2015 - 2018
Master Distributors of
Kirloskar Process
Pumps
2016
Solar Business
2000 - 2012
Increased focus on
diversified sectors of
KBL
2015
Control Panels -
Business
2020
Air Compressor -
Business
2022
APOEM Pump Testing
Unit

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SECTORS WE CATER TO

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VALUE CHAIN PROPOSITION

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PRODUCT PORTFOLIO- PUMPS
• Industrial & Domestic Pumps
• Fir Fighting Pumps
• Monoblock Pumps
• Dewatering Pumps
• Diesel Engines
• Submersible Pumps
• Self Priming Pumps
• Pump Spares
• HYPN Systems

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PRODUCT PORTFOLIO- VALVES

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PRODUCT PORTFOLIO- CONTROL PANELS

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PRODUCT PORTFOLIO- MOTORS

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WHAT IS APOEM?
• APOEM (Authorized Pumpset Original Equipment Manufacturer) is the Pump set brand of
Kirloskar Brothers Ltd (KBL) wherein the state-of-the-art pumps are engineered, manufactured
& tested to develop a range of leading-edge solutions for Total Fluid Management.
• All the machineries and equipments are installed as per KBL recommendations.

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APOEM TESTING FACILITY - SITE PHOTOS

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APOEM TESTING FACILITY - SITE PHOTOS

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WHY APOEM?
KBL Perspective
Why APOEM?
Aligning with KBL’s
expansion plans in future
• Trust
• Transparency
• High Reliability
• Witness Testing
• Customised
Product Range
• Quality Control
• Shorter Delivery
Periods
• Customer centricity
Trusted Partner

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EQUIPMENTS ADDED IN THE APOEM SETUP
LATHE MACHINE
Specifications
Model: TRN – 3
ISO 23125:2015
MAXIMUM 560 MM DIA CAN BE TRIM
Height of Centre in mm: 375
Admit between centres in mm: 1450
Spindle Hollow in mm: 100
No. of spindle speed: 8
Power required HP: 3 HP
10-1/2” True Chuck with Back Plate

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Specifications
MODEL AV-50
Max. Weight= 50Kg. Max
JOB DIA.= 500 mm. Max
ISO 1940 GRADE 6.3
BALANCING CAN BE ACHIEVED UP
TO 2-4 GRAMS OR AS PER
ACCEPTABLE TOLERANCE.
VERTICAL DYNAMIC BALANCING MACHINE
EQUIPMENTS ADDED IN THE APOEM SETUP

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PAINT BOOTH
Specifications
• 3 meter X 3 meter enclosed space for the Painting.
• Spray Painting is done using Elgi make Air compressor.
• Provision for the Crane / hoist to lift the Job.
• Provision for the Exhaust duct and exhaust fan.
• Painter will do the painting with proper PPE kit.
• Paint Booth is as per ISO 3668
EQUIPMENTS ADDED IN THE APOEM SETUP

20. VIJAY ENGINEERING AND MACHINERY COMPANY
Specifications
• 2 ton x 12.2m span
• 5.0m height of lift cl-ii (m5) medium duty single
girder set eot crane as per is:3177/807, indoor
duty, electrically operated suitable for operation
from floor by independent moving pendent. all
motors are squirrel cage crane duty. panel will
be mounted on end carriage.
• lt geared motors sew eurodrive make.vfd in ct &
lt motions.
2T EOT CRANE
EQUIPMENTS ADDED IN THE APOEM SETUP
x2

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PUMP TEST BED
Specifications
• Totally fabricated from MS sheet of 16 mm thick and ISMB channels for T
slotted Test bed . size of the test bed is 3100 mm length x 2500 mm width x 341
mm height.
• Approximately 4.2 ton self weight.
• All the pipe are of Class 300 & class 150 CS / MS.
• Pipe size from 50 mm to 450mm
• Suction side 2 tapping and delivery side 3 tapping for the flexible testing and
operation.
• All pipe are hydrotested at 16 kg/cm2 for the 20 min.
• All isolation and controlling valves are of class 300 / class 150.
• MS lubricated 50,000 liter water capacity tank installed which hydrotested at 10
kg/cm2.
EQUIPMENTS ADDED IN THE APOEM SETUP

22. VIJAY ENGINEERING AND MACHINERY COMPANY
FLOW METER
Specifications
• Krone marshal - Forbe Marshal make OPTIFLUX
2000 + IFC 100
• DN 300
• Flow Range - 0.25 m3/hr to 3053 m3/hr
• DN 100
• Flow Range - 0.07 m3/hr to 3053 m3/hr
• DN 50
• Flow Range - 0.0 m3/hr to 84.85 m3/hr
EQUIPMENTS ADDED IN THE APOEM SETUP

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TRANSMITTER
Specifications
• WIKA make Pressure transmitter and
vacuum transmitter used for the
accurate reading.
• pressure transmitter range 0 to 4 bar
& 0 to 25 bar
• Vacuum transmitter range -1 to 9
bar & 0 to 25 bar
EQUIPMENTS ADDED IN THE APOEM SETUP

24. VIJAY ENGINEERING AND MACHINERY COMPANY
CONTROL PANEL
Specifications
Starter Panel – 1800mm(H) x 350mm(D) x 1500mm(W)
Soft Starter: - (Make- ABB)
Soft Starter 1– 0.5 HP to 7.5 HP
Soft Starter 2 – 7.5 HP to 60 HP
Soft Starter 3– 75 to 150 HP
Selec make PLC & HMI - 7 Inch.
18.5’’ Monitor RS-232 Serial Port with Inkjet Printer
Auto Pump Test Software
Test Covered: -
1.Efficiency Test
2.Curves: - Discharge flow rate Vs Pressure, Discharge flow
rate Vs Power, Discharge flow rate Vs Efficiency
Pump performance report gets generated from the above software.
Also we have provision for the remote operation of control panel.
EQUIPMENTS ADDED IN THE APOEM SETUP

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SHOP FLOOR
PRACTICES

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SAFETY MEASURES TAKEN
Safety Helmet Safety Shoes Painting Suit
Safety Goggles Respiratory Mask Respiratory Mask Filter

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CUSTOMER EXPERIENCE CENTER - FUTURE PLAN

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CUSTOMER EXPERIENCE CENTER - FUTURE PLAN

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CASE STUDIES

30. VIJAY ENGINEERING AND MACHINERY COMPANY
• Challenge: Delivery of pumps required on urgent basis.
• Application: Cooling tower pumps for Laxmi Organics Unit 2.
• Standard lead time: 16 weeks
• Client Requirement: Inspection and Testing required with 4 weeks lead time.
CLIENT 01

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PUMP INSPECTION REPORT (CLIENT 01- TUV)

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CLIENT 01- QAP

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• Challenge: Delivery of pumps required on urgent basis.
• Application: Process liquid transfer
• Delivery: 2 weeks
• Client Requirement: Inspection witness for critical applications.
CLIENT 02

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CLIENT 02

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CLIENT 02

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PUMP INSPECTION REPORT (BARC)

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PUMP INSPECTION REPORT (ONGC)

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GHARDA KCIL PUMP REPORT

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PMI REPORT

40. VIJAY ENGINEERING AND MACHINERY COMPANY
MECHANICAL SEAL TEST - PROCESS
1. Cover the suction with blank flange as per pump suction
2. Fill the pump with water
3. Cover the delivery with the blank flange with nipple provision
4. Tighten the suction and delivery flanges firmly
5. Now with the help of compressed air connect the pressure testing equipment to
the designated port
6. Gradually apply the pressure to the mechanical seal starting from zero
7. Maintain the test pressure for specified duration
8. Gradually release the pressure and observe the seal for any leakage

41. VIJAY ENGINEERING AND MACHINERY COMPANY
PERFORMANCE TESTING EXECUTED AT APOEM FACILITY
Sr No. Pump Model Tested Customer Name End Customer Name
1
DSM 100/36
DSM 125/40
UP 100/38
Quick Builders BARC Boisar
2
DB 200/26
DB 200/33
Indian Hume Pipe Chhattisgarh Government
3
DB 80/26
DB 100/20
DB 80/32
DB 65/32
Vighneshwar Air
conditioning
ONGC
4
DSM 125/40
RKB 32/14H
JM Infra BARC Mumbai

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AWARDS

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AWARDS

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VALUED CUSTOMERS

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NEW OFFICE AT MAHAD

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OBJECTIVE
• After sales service
• Single point of contact
• Availability Air Compressor consumables &
spares
• Pump gland packing and more

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48. VIJAY ENGINEERING AND MACHINERY COMPANY
• Testing as per Equipment Parameter in Relevant Standard – 9906 2B
• Complete APOEM Unit – KBL Branded Pump set
• Availability of variety of material of constructions
• Rapid order dispatch
• Cut down in the lead time
• Down time- at site failure / and problems at site
BENEFITS TO OUR CHANNEL PARTNER TEAM

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APOEM Facility - Channel Partners Meet 2023

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Contact: 022 4343 6655 | Email: marketing@vemc.co.in