1. Worked in Ford Eco sport new Launch team
Overseeing Production process, planning & adherence to the customer
requirements
Monitoring Production standards & Quality Controls
Undergoing Process Audits with respect to control plan
Ensuring ICA in place for the quality issues in part and Process level
Analyzing the Production Output Gap and loss
Driving Daily Review meeting with all the supporting departments and
discussing the line issues and closure with ICA & PCA
Preparation of daily production report (DPR)
Successful launch of New Models in BMW & Ford.
Responsible for execution of SOP of the production processes
Training operators and ensure the adherence to SOP.
Multi skilling the existing and new Operators with Timing plan and matrix
Giving training to the operators related to the latest customer complaints
Submitting G8D for any major issues to the FQA
Giving Actions to the Internal PPM issues and Customer end issues
Productivity Improvement Proposals by Work study.
Solving the line issues and improving the productivity
Doing extraordinary actions for New Launch of product
Handling Supplier related problems and solving issues systematically.
Driving with Engineering team for solving long technical issues related to
design
Adherence to TS16949, OHSAH, EHS,5S and customer Audit requirements.
Ensuring Shop floor 5S
Undergoing Internal Process and Product Audits
Optimizing the utilization of resources -4M
Eliminating Muda and Muri and 7 wastes in process
Driving Cost Optimization technology (CTO Concepts) and Kaizens
Implement and drive Continuous and continual Improvements towards
PQCDSM
Motivating employees towards giving suggestions and Kaizens
Cultivating the Culture of Team building, Team work, Six Sigma,7 QC
tools.
Implementing Best and Bench Marking practices.
Layout proposal, Fine tuning and PFEP (Plan for Each Part)
Driving costs saving ideas and make benefits to the company and increase
the Operating income
Driving towards operational Excellence and world class Manufacturing
Participating in External bodies as Quality circles in QCFI,
2. ABK AOTS, CII.
Ensuring discipline in shop floor and adhering to safety and Submitting 6M
report for any accidents occurred
Reducing the process rejections
FG Inventory Management
Analyzing the System Vs Physical Variance Parts
Giving schedule to the supplier of Indirect Materials
Reducing the inventory
Supporting the plant Inventory functions
Undergoing BOM Audits and corrections
Root cause Analysis of any issues
Special contribution for solving major customer end issues in plant
Special contribution for any change Management process
.