Jig Design for students here is the autocad file https://mega.nz/#!dZBUBJqB!8_2mF0WvSxss41FZX0Lj0GzoEv9RJ6r0XXZ5CaL-vRw

1. 150
150
11.18
10
8035
17.5
20
R15
50
R40
39 11.502
20
R5
Irvin Ruiz/ Jeremy University of Belize Scale: 1:1 March 27, 2016 1. Base Model Top View
1
Note: The 4
10mm diameter
holes do not
include the
threading
clearances.
Clearance is
1mm

2. 15
40
1216
10
3.083 2
11.502
28.498
35 5
R3
20
104
0
115
R2
12
74
12
10.724
Irvin Ruiz/ Jeremy University of Belize Scale: 1:1 March 27, 2016 1. Base Model Front View
2. Screw without Head
2
1
Note: The 104 mm bar,
threading will be done
from T1 to T2 and the
115 mm bar complete
threading will be done.
T1
T2
Note: The 2
bars diameter
include the
threading
clearances

3. 50
15
12.5
63.819 22.362
27.5
R8R25
155
35
12.5
10
36.638
3.083
Irvin Ruiz/ Jeremy University of Belize Scale: 1:1 March 27, 2016 1. Base Model Side View
1
Note:
Threading
clearance are
not given.
Clearance is
1mm

4. 125
10 21
18.5
0
R2
41.5
28.498
R3
3.083 2
15.5
24
21 2439
11.502 2
R5.5
13
1399
31
10 11 10
46.89
10
3
4
3.335
3.083
9
4
31
8.083
R5
R8.083
16.166
8
1.5
R6.5
Irvin Ruiz/ Jeremy University of Belize Scale: 1:1 March 27, 2016 3. Swing Clamp Model View
4. Nut
3
4
Front View
Top View
Side View
5
5. Pin

5. 20
25.14
4.36
161111.5
16
7
11
9
20
250
175
R6
16
69
25.14
4.36
37.283
16
9
12
16
9
25.14
4.86
2
4.36
20
20
R19.5
R8
19
11
12
39
R4.5
R8
11.5
16
3.5
7
6. Guide Bar Scale: 1:0.80 Scale: 1:1
Note: The 9mm diameter by
20mm do not include the
threading clearance in the
diameter given. Clearance is
1mm
Note: The 11mm
diameter by 20mm
include the threading in
the diameter given.
Note: The 8mm radius
do not include the
threading clearance in
the diameter given.
Clearance is 1mm
6
7
7. Angular calibrator View March 27, 2016 Irvin Ruiz
Front View
Side View
Top View
Jeremy
13
13. Spring

6. 60
171
12 9
85.5
5.65
28.7
12.779.15
22.5
6
1522.5
3352.5
9 12
R16.5
R4.5
R20
R14.35
R6.35
R16.5
R4.5
15
6
10
10
21.803
33.146
6
R3
4
2.86
Irvin Ruiz/ Jeremy University of Belize Scale: 1:1 March 27, 2016 8. Jig Guide View
8
Front View
Top View

7. 34
40
515512.5512.55
30
35
18
R6
R20
23.212
23.212
11.5
34
10
14
R7
R4
1/8 1/4 3/8 1/2
50
28.7
12.763
3.175
11.175
6.35
9.588
9.525
8
12.7
R1.588
R14.35
R14.35
R3.175
R14.35
R4.763
R14.35
R6.35
6
5.65
8
R7
R4
11
14
10
88
5
4
2.86
12
Side View
10
11
9
12
10. Drill Bush9. Angular Calibrator ClampIrvin Ruiz/
Jeremy
11. Jig Guide Screw 12. Drill Bush Screw

8. Irvin Ruiz/ Jeremy University of Belize Scale: 1:1 March 27, 2016 Jig Assemble Front View
1
8
5
7
Part
#
Qty
Part
#
Qty
1 1 27
8 1
15
Angular Calibrator
Jig Guide
Pin
Base

9. Irvin Ruiz/ Jeremy University of Belize Scale: 1:1 March 27, 2016 Jig Assemble Top View
Part
#
Qty
Part
#
Qty
1 12 111
10 4
23
Jig Guide Screw
Drill Bush 1
8 - 1
2
Swing Clamp
Drill Bush Screw
11
10
12
3

10. Part
#
Qty
Part
#
Qty
29
6 2
44
Angular Calibrator Clamp
Guide Bar
Nut
Screw Without Head (2 of each)24
6
4
2
9
2
Irvin Ruiz/ Jeremy University of Belize Scale: 1:1 March 27, 2016 Jig Assemble Front View
13