process of gur ( jaggery making)

1. Welcome

2. CANE SUGAR (ORGANIC) PRODUCTS
DEMERARA SUGAR
JAGGERY POWDER
JAGGERY SYRUP
BURA KHAND

3. 3
Jaggery
Jaggery
Production
Production

4. 4
Jaggery
Manufacture of Sugar and Jaggery has been
considered as continuation of agricultural operations of
growing sugarcane. Jaggery as a form of sugar forms
an important item of the Indian diet and is either
consumed directly or as a sweetening agent for sweet
preparations. It is preferred over sugar for its unique
taste.
It is reported that 100 grams of Jaggery provides 0.4 g
Protein, 0.1 g Fat, 80 mg Calcium, 40 mg
Phosphorous, 11.4 g Iron, 0.6 g total minerals, 168
microgram Carotene, 0.02 mg Thiamin, 0.056 mg
Riboflavin, 0.50 mg Vitamin C and 383 K.cal of Energy.

5. 5
A nutritional and functional property of Jaggery
finds numerous applications in traditional food
industry. Though Jaggery provides many nutritional
benefits, its consumption in urban area is less due
to high quantity of dirt and impurities.
Jaggery

6. 6
Jaggery
Renovation in the process of Jaggery manufacturing
has brought to the level of
1.Bagasse Saving
2.Clean Process
3.Production capacity at will.
4.Product quality – Free of impurities upto one micron
5.Human touch free product
6.Moisture in product as per need.
7.Sucrose percent as high as in juice
8.Packing of Jaggery as per market demand.
Building quality implies various qualities of the
product and at the same time incorporates
consumer’s perceptions also.

7. 7
Jaggery
The Project demands the installation of following
equipments for Jaggery production –
•Juice extraction system
Juice extraction system – Set of two or three mills.
•Juice Clarification
Juice Clarification – by Screening, separation of
suspended / floating particles by 1st
settling with
addition of Lime & P2O5 and 2nd
Floatation of
impurities with addition of some low density flocculent
(Bhindi water etc.) and finally passing through Micro
Filter (10 micron).
•Concentration of juice
Concentration of juice in double or triple effect
Evaporator set (may be under moderate vacuum).
•Final concentration
Final concentration of syrup in a Jaggery concentrator
(under moderate vacuum).
•Cooling and Packing
Cooling and Packing.

8. 8
Equipments used
Equipments used
for Jaggery
for Jaggery
Production
Production

9. 9
PROCESS FLOW SHEET – JAGGERY CAKE & POWDER
PROCESS FLOW SHEET – JAGGERY CAKE & POWDER

10. 10
PROCESS FLOW SHEET – JAGGERY CAKE & POWDER
PROCESS FLOW SHEET – JAGGERY CAKE & POWDER

11. 11
MILL
MILL
Cane Milling Plant.
Cane Milling Plant.
Course preparation
Course preparation
of Cane, Milling by a
of Cane, Milling by a
Tandem of 2 / 3 Mills
Tandem of 2 / 3 Mills
& screening of juice
& screening of juice
with fine mesh.
with fine mesh.

12. 12
JUICE HEATER
JUICE HEATER
It is a tubular type Heat Exchanger for heating of
It is a tubular type Heat Exchanger for heating of
Juice. Direct contact heater may be supplied as
Juice. Direct contact heater may be supplied as
client wish.
client wish.

13. 13
FLOATATION CLARIFIER
FLOATATION CLARIFIER
Steam Jacketed Flotation Clarifier - The clear juice from the
Steam Jacketed Flotation Clarifier - The clear juice from the
settler is taken under gravity to this unit and heated to boiling
settler is taken under gravity to this unit and heated to boiling
Temp. with addition of vegetative coagulant to scum out the
Temp. with addition of vegetative coagulant to scum out the
suspended impurities from the top. The clear liquid from bottom
suspended impurities from the top. The clear liquid from bottom
for is transferred to
for is transferred to Evaporator Set
Evaporator Set through set of
through set of Micro Filters
Micro Filters
for concentration. Heating is carried out by 1
for concentration. Heating is carried out by 1st
st
vapour or exhaust
vapour or exhaust
of prime mover. Scum shall be mixed with Mud from Settler.
of prime mover. Scum shall be mixed with Mud from Settler.

14. 14
EVAPORATOR
EVAPORATOR
A tubular type
A tubular type
Heat Exchanger
Heat Exchanger
with S S Tubes to
with S S Tubes to
favour boiling of
favour boiling of
juice in side the
juice in side the
tube and steam
tube and steam
out side the
out side the
tubes. A set of 2/3
tubes. A set of 2/3
bodies would be
bodies would be
supplied as per
supplied as per
crush rate.
crush rate.
Moderate vacuum
Moderate vacuum
may be required
may be required
to get higher
to get higher
density of syrup
density of syrup
(70° Brix).
(70° Brix).

15. 15
JAGGERY PAN / CONCENTRATOR
JAGGERY PAN / CONCENTRATOR
It is a tubular type Heat Exchanger
It is a tubular type Heat Exchanger
with S S Tubes and a mechanical
with S S Tubes and a mechanical
circulator. Heating is carried out by
circulator. Heating is carried out by
exhaust steam and boiling take
exhaust steam and boiling take
place under Vacuum to get the final
place under Vacuum to get the final
concentration (90° to 92° Brix).
concentration (90° to 92° Brix).
This is further cooled in a
This is further cooled in a Screw
Screw
Conveyor
Conveyor attached to it.
attached to it.

16. SL NO Machinery and Equipment
1 Mill house 13”x18” with cane cutters, bagasse carrier,
leveller
2 SS 304 juice tank, Pumps and Piping
3 Sedimentation and floatation plant
For clarification of juice
4 Boiling and thickening plant
For boiling and concentration till jaggery
5 Mingling and cooling plant
For mixing and beating of jaggery
6 Automatic Liquid Jaggery Bottle Filling setup with rotary
capping system
LIST OF MACHINES

17. SL
NO
Machinery and Equipment
7 Liquid Jaggery Bottle Labelling Machine and Sealing Setup-2
tons/day
8 Jaggery Powder Making Setup with Rotary Dryer
9 Automatic Powder Jaggery Packing Machine-5 tons/day
10 Jaggery Enrober-Machine for Jaggery Coated Dry Fruits
processing-1Ton/day
11 Pillow pack machine for coated dry fruits
12 Chikki Roller and Cutting Machine-4 tons/day
13 Chikki Packing Machine
14 Complete Lab Setup
15 Steam Boiler 6 tph, 32 kg/cm2 pressure
16 Turbine and electricity generation G-Box set 400 KW
LIST OF MACHINES

18. Snapshot of Machines being used
► MILL HOUSE ► BOILER HOUSE
► TURBINE HOUSE ► PROCESS HOUSE

19. Product Mix
► Enrobbed Dry fruits ► Liquid Jaggery
► Solid jaggery cubes, bucket
► Jaggery Powder

20. 20
EVAPORATOR
EVAPORATOR
A tubular type
A tubular type
Heat Exchanger
Heat Exchanger
with S S Tubes to
with S S Tubes to
favour boiling of
favour boiling of
juice in side the
juice in side the
tube and steam
tube and steam
out side the
out side the
tubes. A set of 2/3
tubes. A set of 2/3
bodies would be
bodies would be
supplied as per
supplied as per
crush rate.
crush rate.
Moderate vacuum
Moderate vacuum
may be required
may be required
to get higher
to get higher
density of syrup
density of syrup
(70° Brix).
(70° Brix).

21. 21
JAGGERY PAN / CONCENTRATOR
JAGGERY PAN / CONCENTRATOR
It is a tubular type Heat Exchanger
It is a tubular type Heat Exchanger
with S S Tubes and a mechanical
with S S Tubes and a mechanical
circulator. Heating is carried out by
circulator. Heating is carried out by
exhaust steam and boiling take
exhaust steam and boiling take
place under Vacuum to get the final
place under Vacuum to get the final
concentration (90° to 92° Brix).
concentration (90° to 92° Brix).
This is further cooled in a
This is further cooled in a Screw
Screw
Conveyor
Conveyor attached to it.
attached to it.

22. 22
The
The Mingler
Mingler is a low speed long jacketed conveyor which
is a low speed long jacketed conveyor which
is designed to cool the jaggery and there after transfer to
is designed to cool the jaggery and there after transfer to
Moulding
Moulding and
and Packing.
Packing.
MINGLER
MINGLER

25. Thank You !
Thank You !
OMKARESHWAR GUR LLP.
GATA No. 1400, 1401, 1402, Vill MAILANI, PARGANA KUKRA, TEHSIL
GOLA,
LAKHIMPUR KHIRI – 262 - 803(U.P.) INDIA.
-+ 91-94155- 10419;  - +91-80776- 41890
Mobile : Director +91-87075- 3408; 87000- 26600
E-mail : shubhendrasingh2780@gmail.com
Web Site :