EEnneerrggyy CCoonnsseerrvviinngg TTeecchhnnoollooggiieess 
ffoorr PPoosstt--HHaarrvveesstt SSeeccttoorr 
DDrr.. RR.. TT.. PPaattiill,, 
EExx DDiirreeccttoorr CCIIPPHHEETT,, LLuuddhhiiaannaa;; GGrroouupp DDiirreeccttoorr,, TTIITT-- 
MMBBAA,, aanndd DDiirreeccttoorr,, TTeecchhnnooccrraattss IInnssttiittuuttee ooff 
TTeecchhnnoollooggyy,, BBhhooppaall ((MMPP))
iiMMPPOORRTTAANNCCEE 
Energy-conserving postharvest technologies must take into 
consideration 
•Technologies developed in the industrialized countries are 
not suitable for the developing countries-for economic, 
social, and strictly technical reasons and appropriate 
technologies need to be developed. 
•The policy-makers too should provide incentives for
BBaacckkggrroouunndd 
The post-harvest system in developing countries 
where the economies are primarily agricultural, 
is a major single consumer of energy. There is a 
need to give sufficiently high priority to 
improving energy efficiency, especially in 
traditional technologies that are responsible for 
the processing and preservation of a major 
portion of the food. 
Research efforts should be initiated to upgrade 
existing technologies to reduce the use, 
especially the waste, of energy, and also to 
utilize nonconventional sources of energy where 
possible.
Processing of Foodstuffs and Vegetables by 
Energy-Saving Enzymatic Technologies. 
•The utilization of different enzymes in food 
processing technologies offer promising potential for 
energy saving. 
•Enzymes used in industry permit either limited use 
of energy with identical output or an even lower 
energy requirement. 
•The enzymes and enzyme systems are mainly 
pectolytic enzymes. 
•The effects are quality improvement and decreased 
energy utilization.
The fermenting activity of microbes is extensively 
utilized in the dairy industry, where different starter 
cultures are used in the production of cheese, 
butter, sour milk products, cottage cheese, etc. 
Starter cultures result in safer and more controllable 
technology and decreased waste, and they save 
labour and lower the amount of raw materials 
required. 
The biological and nutritive values of the products 
are also higher as addition of CITOPAN improves 
bread quality
Microbiological processes are used in the meat 
industry, in ripening, curing, brining, and all improve 
product quality, making the products more reliable 
technologically and safer. 
The resulting pH decrease inhibits the propagation 
of non-desirable bacteria and increases the water 
evaporation of the product so that drying time is 
shortened. 
Mycelium offers the most promising potential for 
production of valuable protein and as a flavouring 
agent.
• The experience that the spoilage of fruit and 
vegetable products at pH 4.5 is caused by 
moulds and yeast and that spoilage by spores 
occurs only in cases of extremely high 
contamination of the raw material. 
• Accordingly, a hot filling system that would not 
require aseptic conditions in filling and sealing 
operations may be adopted. 
• The optimum heating conditions for destroying 
undesirable microflora and inactivating enzyme 
systems at commercial production level reduces 
production costs without changing product 
quality. 
• As heating and cooling temperatures are crucial, 
this is an important contribution to energy 
management.
Improved techniques of drying with the solar 
dehydrator made with black HDPE sheets 
result in higher temperatures and shorter 
drying time.
• The Japanese experience in energy 
conservation food processing indicates that 
• controlling the balancing water in pans in sugar 
refineries, 
• the introduction of a non-cooking fermentation 
process in alcohol production (enzymes are 
used for saccharization of raw starch, 
technologies using membranes in concentration 
of liquids, and isolation of solutes effectively 
save the energy. 
• Simple solutions such as the insertion of a heat 
pipe into the centre of brewing tanks are 
frequently very effective.
• The use of crop residues has made the oil palm 
mills in Malaysia self-sufficient in energy. 
• The additional use of the oil palm mill effluent, as 
a pollution control method through biogas 
generation, presents a potential for turning these 
mills into net exporters of energy. 
• The dryer combining a solar collector and a 
diesel burner for a heat energy source along with 
electricity for air circulation within the dryer is 
cheaper for most crops.
• Starch, an important food-industry product, is 
obtained from potatoes, corn, and rice. 
• The change from a wet milling process for corn 
to the use of ensiled corn is energy-intensive 
process without deterioration of product quality. 
• The potatoes undergo lactic acid bacterial 
culture fermentation. This solves the problem of 
storage in silos. This method of starch 
production from potatoes means less capital 
investment, less energy use, and no loss in 
quality.
In recent years in India we have worked on three 
such low energy processes, 
Mechanical expression water from Onion and drying 
low moisture pomace for getting onion powder, 
Mechanical crushing of green chillies and 
expressing puree to get dried green chilli powder 
from low moisture pulp and 
Use of extrusion as a pre-treatment to potato paste 
to produce collets which are dried further with less 
energy compared to whole potato and powdered to 
get the potato flour. 
Hence there is a need to work on such out of the 
box processes which while saving energy also 
provide newer products for consumers.
Thanks

Isae 14

  • 1.
    EEnneerrggyy CCoonnsseerrvviinngg TTeecchhnnoollooggiieess ffoorr PPoosstt--HHaarrvveesstt SSeeccttoorr DDrr.. RR.. TT.. PPaattiill,, EExx DDiirreeccttoorr CCIIPPHHEETT,, LLuuddhhiiaannaa;; GGrroouupp DDiirreeccttoorr,, TTIITT-- MMBBAA,, aanndd DDiirreeccttoorr,, TTeecchhnnooccrraattss IInnssttiittuuttee ooff TTeecchhnnoollooggyy,, BBhhooppaall ((MMPP))
  • 2.
    iiMMPPOORRTTAANNCCEE Energy-conserving postharvesttechnologies must take into consideration •Technologies developed in the industrialized countries are not suitable for the developing countries-for economic, social, and strictly technical reasons and appropriate technologies need to be developed. •The policy-makers too should provide incentives for
  • 3.
    BBaacckkggrroouunndd The post-harvestsystem in developing countries where the economies are primarily agricultural, is a major single consumer of energy. There is a need to give sufficiently high priority to improving energy efficiency, especially in traditional technologies that are responsible for the processing and preservation of a major portion of the food. Research efforts should be initiated to upgrade existing technologies to reduce the use, especially the waste, of energy, and also to utilize nonconventional sources of energy where possible.
  • 4.
    Processing of Foodstuffsand Vegetables by Energy-Saving Enzymatic Technologies. •The utilization of different enzymes in food processing technologies offer promising potential for energy saving. •Enzymes used in industry permit either limited use of energy with identical output or an even lower energy requirement. •The enzymes and enzyme systems are mainly pectolytic enzymes. •The effects are quality improvement and decreased energy utilization.
  • 5.
    The fermenting activityof microbes is extensively utilized in the dairy industry, where different starter cultures are used in the production of cheese, butter, sour milk products, cottage cheese, etc. Starter cultures result in safer and more controllable technology and decreased waste, and they save labour and lower the amount of raw materials required. The biological and nutritive values of the products are also higher as addition of CITOPAN improves bread quality
  • 6.
    Microbiological processes areused in the meat industry, in ripening, curing, brining, and all improve product quality, making the products more reliable technologically and safer. The resulting pH decrease inhibits the propagation of non-desirable bacteria and increases the water evaporation of the product so that drying time is shortened. Mycelium offers the most promising potential for production of valuable protein and as a flavouring agent.
  • 7.
    • The experiencethat the spoilage of fruit and vegetable products at pH 4.5 is caused by moulds and yeast and that spoilage by spores occurs only in cases of extremely high contamination of the raw material. • Accordingly, a hot filling system that would not require aseptic conditions in filling and sealing operations may be adopted. • The optimum heating conditions for destroying undesirable microflora and inactivating enzyme systems at commercial production level reduces production costs without changing product quality. • As heating and cooling temperatures are crucial, this is an important contribution to energy management.
  • 8.
    Improved techniques ofdrying with the solar dehydrator made with black HDPE sheets result in higher temperatures and shorter drying time.
  • 9.
    • The Japaneseexperience in energy conservation food processing indicates that • controlling the balancing water in pans in sugar refineries, • the introduction of a non-cooking fermentation process in alcohol production (enzymes are used for saccharization of raw starch, technologies using membranes in concentration of liquids, and isolation of solutes effectively save the energy. • Simple solutions such as the insertion of a heat pipe into the centre of brewing tanks are frequently very effective.
  • 10.
    • The useof crop residues has made the oil palm mills in Malaysia self-sufficient in energy. • The additional use of the oil palm mill effluent, as a pollution control method through biogas generation, presents a potential for turning these mills into net exporters of energy. • The dryer combining a solar collector and a diesel burner for a heat energy source along with electricity for air circulation within the dryer is cheaper for most crops.
  • 11.
    • Starch, animportant food-industry product, is obtained from potatoes, corn, and rice. • The change from a wet milling process for corn to the use of ensiled corn is energy-intensive process without deterioration of product quality. • The potatoes undergo lactic acid bacterial culture fermentation. This solves the problem of storage in silos. This method of starch production from potatoes means less capital investment, less energy use, and no loss in quality.
  • 12.
    In recent yearsin India we have worked on three such low energy processes, Mechanical expression water from Onion and drying low moisture pomace for getting onion powder, Mechanical crushing of green chillies and expressing puree to get dried green chilli powder from low moisture pulp and Use of extrusion as a pre-treatment to potato paste to produce collets which are dried further with less energy compared to whole potato and powdered to get the potato flour. Hence there is a need to work on such out of the box processes which while saving energy also provide newer products for consumers.
  • 13.