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The reliability of the OEE
indicator
iper – Industrial Performance 2015-01-19 joao.leite@iper.pt
Reliability bathtub curve applied to the OEE measurable components
OEE definition
iper – Industrial Performance 2015-01-19 joao.leite@iper.pt
OEE - Overall equipment effectiveness
OEE breaks the performance of a manufacturing unit into three separate
but measurable components:
 Availability
Availability = uptime/ available time
 Performance
Performance = (Parts Produced * Ideal Cycle Time) / Operating time
 Quality
Quality = (Units produced - defective units) / (Units produced)
Reliability applied to the Availability
iper – Industrial Performance 2015-01-19 joao.leite@iper.pt
How to improve:
- Sample productions
prior to start of the
serial production
( TRIAL RUNS )
- Operators training
How to improve:
- Implementation of a
robust maintenance plan
- Machine FMEA
Reliability applied to the Performance
iper – Industrial Performance 2015-01-19 joao.leite@iper.pt
How to improve:
- Sample productions
prior to start of the
serial production
( TRIAL RUNS )
How to improve:
- Implementation of a
robust maintenance plan
- Machine FMEA
Reliability applied to the Quality
iper – Industrial Performance 2015-01-19 joao.leite@iper.pt
How to improve:
- Feasibility Analysis
- Product FMEA
- Process FMEA
How to improve:
- Implementation of a
robust maintenance plan
iper – Industrial Performance 2015-01-19 joao.leite@iper.pt
To be continued…

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The reliability of the OEE indicator

  • 1. The reliability of the OEE indicator iper – Industrial Performance 2015-01-19 joao.leite@iper.pt Reliability bathtub curve applied to the OEE measurable components
  • 2. OEE definition iper – Industrial Performance 2015-01-19 joao.leite@iper.pt OEE - Overall equipment effectiveness OEE breaks the performance of a manufacturing unit into three separate but measurable components:  Availability Availability = uptime/ available time  Performance Performance = (Parts Produced * Ideal Cycle Time) / Operating time  Quality Quality = (Units produced - defective units) / (Units produced)
  • 3. Reliability applied to the Availability iper – Industrial Performance 2015-01-19 joao.leite@iper.pt How to improve: - Sample productions prior to start of the serial production ( TRIAL RUNS ) - Operators training How to improve: - Implementation of a robust maintenance plan - Machine FMEA
  • 4. Reliability applied to the Performance iper – Industrial Performance 2015-01-19 joao.leite@iper.pt How to improve: - Sample productions prior to start of the serial production ( TRIAL RUNS ) How to improve: - Implementation of a robust maintenance plan - Machine FMEA
  • 5. Reliability applied to the Quality iper – Industrial Performance 2015-01-19 joao.leite@iper.pt How to improve: - Feasibility Analysis - Product FMEA - Process FMEA How to improve: - Implementation of a robust maintenance plan
  • 6. iper – Industrial Performance 2015-01-19 joao.leite@iper.pt To be continued…