This document discusses a TPM Facilitator's course in Rahim Yar Khan, Pakistan on integrating 5S methodology and Total Productive Maintenance. It describes the five S's of 5S as Sort, Set in Order, Shine, Standardize, and Sustain. Examples are provided of applying 5S principles to improve organization and cleanliness in areas like storage of parts, tools, and supplies. Signage, labeling, and visual management are highlighted as part of standardizing work areas. Overall the document promotes 5S as the foundation for creating an excellent manufacturing environment through increased order, cleanliness, and standardization of processes.

1. TPM Facilitator’s Course – Rahim Yar Khan, PakistanTPM Facilitator’s Course – Rahim Yar Khan, Pakistan
Our Aim is Team Up & Grow !!Our Aim is Team Up & Grow !!
SUSTAIN
SUSTAIN
Set Location
Standardize
Shine & SweepShine & Sweep
Shine
&
Sweep
Shine
&
Sweep
Sort
Set Location
Sort
Standardise

2. TPM Facilitator’s Course – Rahim Yar Khan, PakistanTPM Facilitator’s Course – Rahim Yar Khan, Pakistan
Integration of 5S and TPMIntegration of 5S and TPM
5S’sThe Foundations for an Excellent Factory
SEIRI SEITON SEISO SEIKETSU SHITSUKE

3. TPM Facilitator’s Course – Rahim Yar Khan, PakistanTPM Facilitator’s Course – Rahim Yar Khan, Pakistan
Five S's MeaningFive S's Meaning
"Seiri" *Sort -Sorting Out
"Seiton" *Store -Setting Limits
"Seiso" *Shine -Shining Workplace
"Seiketsu" *Standardize -Setting Standards
"Shitsuke" *Sustain -Sticking to the Rules

4. TPM Facilitator’s Course – Rahim Yar Khan, PakistanTPM Facilitator’s Course – Rahim Yar Khan, Pakistan
Ex 1. Change-parts storageEx 1. Change-parts storage
Before After
Color coding show which parts to use forColor coding show which parts to use for
what productwhat product
Lines on floor show location of carrierLines on floor show location of carrier

5. TPM Facilitator’s Course – Rahim Yar Khan, PakistanTPM Facilitator’s Course – Rahim Yar Khan, Pakistan
Ex 2: Tools storageEx 2: Tools storage
These tools are stored where they are needed
Lines on floor indicate location

6. TPM Facilitator’s Course – Rahim Yar Khan, PakistanTPM Facilitator’s Course – Rahim Yar Khan, Pakistan
Ex 3.Floor demarcationEx 3.Floor demarcation
Indicate storage area for rework and packaging Indicate inspection points and walking path

7. TPM Facilitator’s Course – Rahim Yar Khan, PakistanTPM Facilitator’s Course – Rahim Yar Khan, Pakistan
Ex 4. Spare parts storageEx 4. Spare parts storage
ID card indicates
• photo of part
• part name
• maximum number
• minimum number
• order point
• part price
Before 2S After 2S
Note how many parts where not necessary!

8. TPM Facilitator’s Course – Rahim Yar Khan, PakistanTPM Facilitator’s Course – Rahim Yar Khan, Pakistan
Ex 5. Outlines on boardEx 5. Outlines on board
Oeps, that tool
does not belong
here!Nameplate that shows who took the part
These tools
are missing!

9. TPM Facilitator’s Course – Rahim Yar Khan, PakistanTPM Facilitator’s Course – Rahim Yar Khan, Pakistan
Good examples of 5SGood examples of 5S

10. TPM Facilitator’s Course – Rahim Yar Khan, PakistanTPM Facilitator’s Course – Rahim Yar Khan, Pakistan
Good examples of 5SGood examples of 5S -- Safety StationsSafety Stations

11. TPM Facilitator’s Course – Rahim Yar Khan, PakistanTPM Facilitator’s Course – Rahim Yar Khan, Pakistan
Good examples of 5SGood examples of 5S -- Weight Control TrolleyWeight Control Trolley

12. TPM Facilitator’s Course – Rahim Yar Khan, PakistanTPM Facilitator’s Course – Rahim Yar Khan, Pakistan
Good examples of 5S -Good examples of 5S - Pallet StoragePallet Storage

13. TPM Facilitator’s Course – Rahim Yar Khan, PakistanTPM Facilitator’s Course – Rahim Yar Khan, Pakistan
Good examples of 5S -Good examples of 5S - Line Lock Off BoardLine Lock Off Board

14. TPM Facilitator’s Course – Rahim Yar Khan, PakistanTPM Facilitator’s Course – Rahim Yar Khan, Pakistan
Good examples of 5S -Good examples of 5S - Signing In DeskSigning In Desk

15. TPM Facilitator’s Course – Rahim Yar Khan, PakistanTPM Facilitator’s Course – Rahim Yar Khan, Pakistan
Good examples of 5S –Good examples of 5S – Log Sheet and Register RackLog Sheet and Register Rack

16. TPM Facilitator’s Course – Rahim Yar Khan, PakistanTPM Facilitator’s Course – Rahim Yar Khan, Pakistan
Good examples of 5S -Good examples of 5S - Changeparts StorageChangeparts Storage

17. TPM Facilitator’s Course – Rahim Yar Khan, PakistanTPM Facilitator’s Course – Rahim Yar Khan, Pakistan
Good examples of 5S -Good examples of 5S - Changeparts StorageChangeparts Storage