During my third year in Universiti Teknologi PETRONAS (UTP), I undergo 9-months internship in AVF Solutions Sdn Bhd or known as Swagelok Malaysia where I finished Wellhead Control Module for my Student Internship Project (SIP). Sorry for the simple slides. -Putra Nazaratunnaim Bin Zaidi

1. IDB 3037
STUDENT INDUSTRIAL
PROJECT (SIP)
11TH MAY 2020 – 4TH SEPTEMBER 2020
PUTRA
Swagelok, tes
Host Company:
Project : Wellhead Control Module
Name : Putra Nazaratunnaim Bin
Zaidi
ID : 24382
UTP Supervisor : Dr. Tarek
HC Supervisor : Mr. Syarir Akram

2. About Swagelok Malaysia
01
Wellhead Control Module
Project
02
Conclusion
03
TABLE
OF
CONTENT

3. About Swagelok Malaysia
200 SALES & SERVICE CENTRES
70 BRANCHES
In Malaysia, the only company that have been
authorized as sales and services representatives
for Swagelok items and products is AVF Solutions
(M) Sdn Bhd or known as Swagelok Malaysia
Founded in 1947 by Fred
A. Lennon in Ohio, US
(November 1905 – July
1998)

4. About Swagelok Malaysia
• Designed, developed, and manufactured high- quality
specifically on fluid system products
• Its focuses on finding timely solutions, understanding
customers’ needs, and adding value with their services and
products.
• System assembly consultation, product selections, survey,
training, and maintenance
• Swagelok Malaysia is known as a company that supply high
performance components in industry.
Core Business

5. About Swagelok Malaysia
Swagelok
Products
Tube
Fittings
General
Industrial
Fittings
Hose and
Flexible
Tubing
Instrumentation
Valves
Measurement
Devices
Tubing,
Tools &
Accessories
Leak Detectors,
Lubricants &
Sealants
Miniature
Modular
Systems
Welding
System

6. About Swagelok Malaysia
PROCESS FLOW OF
DEPARTMENT
Technical Engineering
Support:
• Project Manager get
the projects from sales
department and
assign project to
engineers
• Prepare engineering
drawing
• Prepare final
documentation
Services Fulfilment
Group:
• Prepare quotation
• Prepare purchase
order and Custom
Solutions (CS) form
Tech Centre:
• Start to assemble the
projects referring on
the engineering
drawings
• Packing
• Prepare testing
reports

7. WELLHEAD CONTROL MODULE PROJECT
Introduction
&
Application
Methodology
Project
Activities
Result &
Discussion

8. WELLHEAD CONTROL MODULE PROJECT
• Wellhead Control module, is
a part of a complex panel
which called as Wellhead
Control Panel
• Common for Emergency
Shutdown System (ESD)
Wellhead Control Panel Wellhead Control Module
Introduction

9. WELLHEAD CONTROL MODULE PROJECT
WHCP
Application
• Operate, monitor and control opening and closing
of valves
• Accommodate Emergency Shutdown System
• Safe Operation of Riser valve
• Flowline pressure control
• Well test operation
• Partial Stroking

10. WELLHEAD CONTROL MODULE PROJECT
Methodology
Data
collection and
analysis method
Research Paper,
Articles, Internet
Pass Projects
Reference &
Guidance
From customers
From subject
material experts,
engineers,
technicians

11. WELLHEAD CONTROL MODULE PROJECT
Methodology Tools
1. Google Scholar – Find related articles and projects

12. WELLHEAD CONTROL MODULE PROJECT
Methodology Tools
2. Microsoft Outlook – Medium of Communication

13. WELLHEAD CONTROL MODULE PROJECT
Methodology Tools
3. AutoCAD – Draw Schematic / P&ID Drawing

14. WELLHEAD CONTROL MODULE PROJECT
Methodology Tools
4. Solidworks – Draw 3D Drawing

15. WELLHEAD CONTROL MODULE PROJECT
Methodology Tools
5. Wrike – Project Planning

16. WELLHEAD CONTROL MODULE PROJECT
Front-End
Back-End
• Before we issue a purchase
order
• We generate concept
drawing, generate quote
• After customer approve, we
issue a purchase order
• After customer issue a
purchase order
• Reissued drawings – more
detailed
• Issued Request Form (RF) &
Material Requisition (MR)
• Monitor order & production
Project Activities

17. WELLHEAD CONTROL MODULE PROJECT
Engineering
Schematic Drawing General Arrangement Drawing

18. WELLHEAD CONTROL MODULE PROJECT
Production
Tube Facing
Tube Deburring Tightening
Put Glycerine in
Pressure Gauge

19. WELLHEAD CONTROL MODULE PROJECT
Hydraulic Pressure Testing
(Third Party)
Pressure Gauge Calibration
(Third Party)

20. WELLHEAD CONTROL MODULE PROJECT
Packing (Third Party)

21. WELLHEAD CONTROL MODULE PROJECT
Result & Discussion
Completed a real industrial project that worth Swagelok Malaysia

22. WELLHEAD CONTROL MODULE PROJECT
EFFECTIVE COMMUNICATION
PROBLEM-SOLVING
ADAPTABILITY
TIME MANAGEMENT
PACKING & WRAPPING
TECHNICAL SKILLS
SOFTWARE
MAINTENANCE
SOFT SKILLS HARD SKILLS

23. WELLHEAD CONTROL MODULE PROJECT
Production system mainly on safety system such as fusible
plug loop, Emergency Shutdown System, Process Shutdown.
Apply knowledge that I learn in Universiti Teknologi Petronas
01
In my final year, I need to choose one major either reservoir,
drilling or production.
More interested to take production as my major
02
Have opportunity to handle real engineering project and
dealing with customer through email and offline.
Dealing with real engineering work and project
03
Knowledge

24. Recommendation
Prepare 3D Drawings for Tubing
Arrangement of the tubing were done
by our head technician
3D Drawing Formal Pictures
Formal Pictures for Marketing Purposes
Currently we don’t have a real
formal pictures of the system for
marketing purposes

25. Conclusion
Exposure
Oil & Gas industry and overview on how to
become an engineer.
Should Continue
Duration of 7 months internship should be
continued by UTP
Grateful
For surrounded by friendly and supportive
team mates.
Learn More
For students that will undergo internship

26. THANK YOU
See you again in future!