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GC20 – INSTRUMENT CABLE RUN
PRIMARY CABLES RUN FROM LCR TO WKO FIELD JB’S AND LCP
PRIMARY CABLES RUN
INSTRUMENT CABLES – LAYER 01 (69 EA)
PRIMARY CABLE
(AREAS COVERED)
 Area #01 : Air Compressor Shelter and JB#10
 Area #02 : JB#13, Deluge System (DS-2)
 Area #03 : JB#03, LCP (03 Nos.), Level Profiler
 Area #04 : JB#02, LCP (02 Nos.)
 Area #05 : Chemical Injection Shelter, Loading Point (JB#04), Storage Shelter (JB#14)
CABLE LAY ROUTE MAP (INSIDE LCR)
CABLE LAY ROUTE MAP (WKO FIELD)
CABLES LAY ON LAYER#01
Type of Cable
No of
Cores/
Pairs/
Triads
Core /
Pair size
(sq.mm)
Voltage
Rating
(volts)
IS / NIS
Cable
Length
(Mtrs)
Outer
Sheath
Colour
IS 1765 Blue
NIS 400 Red
10T 1 NIS 325 Red
12P 1 IS 375 Blue
12T 1 NIS 750 Red
10P 1 IS 775 Blue
16P 1 IS 2340 Blue
IS 320 Blue
NIS 1025 Red
8C 2.5 NIS 800 Red
IS 3325 Blue
NIS 1050 Black
12T 1 IS 650 Blue
IS 3115 Blue
NIS 375 Black
20P 1 NIS 320 Black
Cu/XLPE/LC/PVC/SWA/PVC 2C 4 600/1000 NIS 400 Black
IS 650 Blue
NIS 650 Black
20P 1 300/500 NIS 2260 Black
IS 1300 Blue
NIS 1125 Black
2P 1.5 300/500 IS 380 Blue
300/500
1
10P
600/1000
2.5
24C
24C
600/1000
300/500
1
16P
1
10P
300/500
Cu/MICA/XLPE/IS/OS/PVC/LC/
TPE/GSWA/PVC
Cu/MICA/XLPE/OS/PVC/LC/TPE
/GSWA/PVC
Cu/XLPE/IS/OS/PVC/LC/TPE/GS
WA/PVC
Cu/XLPE/OS/PVC/LC/TPE/GSW
A/PVC
1
10P
300/500
2.5
As Per Document
Cable Type Mtrs
IS 14995
NIS 9480
Total 24475
Cable Details – As per cable schedule Cable Laying for first layer
MATERIALS REQUIRED
Cable Lugs Gland Details
M20 M40 M50 M50S M20 M40 M50 M32 M50 M50S
Layer#01 Area#01 JB#10, AirCompr. Shelter 28 0 16 16 0 0 10 8 0 6 0
Layer#01 Area#02 JB#13 (Deluge System-2) 4 0 2 0 0 0 0 0 4 0 2
Layer#01 Area#03 JB#03, LCP(03EA), Level Profiler 17 2 6 12 6 2 6 0 0 0 0
Layer#01 Area#04 JB#02, LCP(02EA) 11 0 4 6 4 0 0 2 0 6 0
Layer#01 Area#05 JB#04, #14, Chemical Shelter 9 0 0 6 4 0 0 8 0 0 0
Total 69 2 28 40 14 2 16 18 4 12 2
Red
Black
Layer Total Cables
Description
Area
Blue
Type of Cable
No of
Cores/
Pairs/
Triads
Core /
Pair size
(sq.mm)
Cable
(Qty)
Cable Lug
(Qty)
10P 1 6 264
10T 1 1 66
12P 1 1 53
12T 1 2 159
10P 1 2 88
16P 1 6 423
24C 2.5 4 212
8C 2.5 2 36
10P 1 12 528
12T 1 2 159
16P 1 10 704
20P 1 1 88
Cu/XLPE/LC/PVC/SWA/PVC 2C 4 1 5
10P 1 4 176
20P 1 7 616
24C 2.5 7 370
2P 1.5 1 9
69 3956
Cu/XLPE/OS/PVC/LC/TPE/GSWA/PVC
Cu/XLPE/IS/OS/PVC/LC/TPE/GSWA/PVC
Cu/MICA/XLPE/OS/PVC/LC/TPE/GSWA/PVC
Cu/MICA/XLPE/IS/OS/PVC/LC/TPE/GSWA/PVC
Total
Cable Name Plate (SS) & Stub-Up
For Stub-Up Installation
• 4” Dia. Conduit: 15 mtr.
• End Bush: 60 EA
For Cable Name Plate (S.S.) – X EA
CABLES THROUGH DUCT SLEEVES (DUCT BANK # 1, 1A, 2)
UCP, CMS, LP, F&G
Blue - IS (Analog/SignalCable) Blue - IS (Digital/Control Cable) Blue - IS (A) Blue - IS (D) Blue - IS (A)
Black - NIS
(A)
Black - NIS (D) Black - NIS (A) Red - IS (A) Red - NIS (D) Red - IS (A) Red - NIS (D)
948 940 941 942 950 951 944 953 954 955 961 957 963 964 280 949 943 945 956 958 965 952 962 983 747 753 760 663 671 820 824 826 705
Area#01 Area#01 Area#01 Area#01 Area#01 Area#01 Area#01 Area#01 Area#01 Area#01 Area#01 Area#01 Area#01 Area#01 Area#03 Area#01 Area#01 Area#01 Area#01 Area#01 Area#01 Area#01 Area#01 Area#03 Area#01 Area#01 Area#01 Area#04 Area#04 Area#02 Area#02 Area#02 Area#04
1 2 3 4 5 6 7
DCS
Blue - IS (A) Blue - IS (A) Blue - IS (D) Blue - IS (A)
Black - NIS
(D)
Black - NIS
(A)
Black - NIS (D) Black - NIS (A)
617 613 238 163 177 105 109 974 816 63 70 150 619 618 634 649 218 221 982 81 184
Area#05 Area#05 Area#04 Area#03 Area#03 Area#03 Area#03 Area#01 Area#02 Area#04 Area#04 Area#03 Area#05 Area#05 Area#05 Area#05 Area#03 Area#03 Area#01 Area#04 Area#03
8 9 10 11 12
ESD
Blue - IS (D) Blue - IS (A) Blue - IS (D) Blue - IS (A) Blue - IS (D)
652 650 651 89 138 139 98 223 140 224 192 197 978 202 215
Area#05 Area#05 Area#05 Area#04 Area#04 Area#04 Area#04 Area#03 Area#03 Area#03 Area#03 Area#03 Area#01 Area#03 Area#03
13 14 15 16
CONCERNS
 JB#04, JB#10, JB#13, JB#14 Location not yet
finalized and remained for installation of JB.
 Not sure about the primary cable sleeve route
for air compressor shelter.
 Civil Clearance required for instrument trench
(refer to attachment “Instrument Trench”)
ATTACHMENTS
• Trench Cable Routing
• Cable Schedule List
• Instrument Trench (Civil Clearance)

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INSTRUMENT CABLE RUN.pptx

  • 1. GC20 – INSTRUMENT CABLE RUN PRIMARY CABLES RUN FROM LCR TO WKO FIELD JB’S AND LCP
  • 2. PRIMARY CABLES RUN INSTRUMENT CABLES – LAYER 01 (69 EA)
  • 3. PRIMARY CABLE (AREAS COVERED)  Area #01 : Air Compressor Shelter and JB#10  Area #02 : JB#13, Deluge System (DS-2)  Area #03 : JB#03, LCP (03 Nos.), Level Profiler  Area #04 : JB#02, LCP (02 Nos.)  Area #05 : Chemical Injection Shelter, Loading Point (JB#04), Storage Shelter (JB#14)
  • 4. CABLE LAY ROUTE MAP (INSIDE LCR)
  • 5. CABLE LAY ROUTE MAP (WKO FIELD)
  • 6. CABLES LAY ON LAYER#01 Type of Cable No of Cores/ Pairs/ Triads Core / Pair size (sq.mm) Voltage Rating (volts) IS / NIS Cable Length (Mtrs) Outer Sheath Colour IS 1765 Blue NIS 400 Red 10T 1 NIS 325 Red 12P 1 IS 375 Blue 12T 1 NIS 750 Red 10P 1 IS 775 Blue 16P 1 IS 2340 Blue IS 320 Blue NIS 1025 Red 8C 2.5 NIS 800 Red IS 3325 Blue NIS 1050 Black 12T 1 IS 650 Blue IS 3115 Blue NIS 375 Black 20P 1 NIS 320 Black Cu/XLPE/LC/PVC/SWA/PVC 2C 4 600/1000 NIS 400 Black IS 650 Blue NIS 650 Black 20P 1 300/500 NIS 2260 Black IS 1300 Blue NIS 1125 Black 2P 1.5 300/500 IS 380 Blue 300/500 1 10P 600/1000 2.5 24C 24C 600/1000 300/500 1 16P 1 10P 300/500 Cu/MICA/XLPE/IS/OS/PVC/LC/ TPE/GSWA/PVC Cu/MICA/XLPE/OS/PVC/LC/TPE /GSWA/PVC Cu/XLPE/IS/OS/PVC/LC/TPE/GS WA/PVC Cu/XLPE/OS/PVC/LC/TPE/GSW A/PVC 1 10P 300/500 2.5 As Per Document Cable Type Mtrs IS 14995 NIS 9480 Total 24475 Cable Details – As per cable schedule Cable Laying for first layer
  • 7. MATERIALS REQUIRED Cable Lugs Gland Details M20 M40 M50 M50S M20 M40 M50 M32 M50 M50S Layer#01 Area#01 JB#10, AirCompr. Shelter 28 0 16 16 0 0 10 8 0 6 0 Layer#01 Area#02 JB#13 (Deluge System-2) 4 0 2 0 0 0 0 0 4 0 2 Layer#01 Area#03 JB#03, LCP(03EA), Level Profiler 17 2 6 12 6 2 6 0 0 0 0 Layer#01 Area#04 JB#02, LCP(02EA) 11 0 4 6 4 0 0 2 0 6 0 Layer#01 Area#05 JB#04, #14, Chemical Shelter 9 0 0 6 4 0 0 8 0 0 0 Total 69 2 28 40 14 2 16 18 4 12 2 Red Black Layer Total Cables Description Area Blue Type of Cable No of Cores/ Pairs/ Triads Core / Pair size (sq.mm) Cable (Qty) Cable Lug (Qty) 10P 1 6 264 10T 1 1 66 12P 1 1 53 12T 1 2 159 10P 1 2 88 16P 1 6 423 24C 2.5 4 212 8C 2.5 2 36 10P 1 12 528 12T 1 2 159 16P 1 10 704 20P 1 1 88 Cu/XLPE/LC/PVC/SWA/PVC 2C 4 1 5 10P 1 4 176 20P 1 7 616 24C 2.5 7 370 2P 1.5 1 9 69 3956 Cu/XLPE/OS/PVC/LC/TPE/GSWA/PVC Cu/XLPE/IS/OS/PVC/LC/TPE/GSWA/PVC Cu/MICA/XLPE/OS/PVC/LC/TPE/GSWA/PVC Cu/MICA/XLPE/IS/OS/PVC/LC/TPE/GSWA/PVC Total Cable Name Plate (SS) & Stub-Up For Stub-Up Installation • 4” Dia. Conduit: 15 mtr. • End Bush: 60 EA For Cable Name Plate (S.S.) – X EA
  • 8. CABLES THROUGH DUCT SLEEVES (DUCT BANK # 1, 1A, 2) UCP, CMS, LP, F&G Blue - IS (Analog/SignalCable) Blue - IS (Digital/Control Cable) Blue - IS (A) Blue - IS (D) Blue - IS (A) Black - NIS (A) Black - NIS (D) Black - NIS (A) Red - IS (A) Red - NIS (D) Red - IS (A) Red - NIS (D) 948 940 941 942 950 951 944 953 954 955 961 957 963 964 280 949 943 945 956 958 965 952 962 983 747 753 760 663 671 820 824 826 705 Area#01 Area#01 Area#01 Area#01 Area#01 Area#01 Area#01 Area#01 Area#01 Area#01 Area#01 Area#01 Area#01 Area#01 Area#03 Area#01 Area#01 Area#01 Area#01 Area#01 Area#01 Area#01 Area#01 Area#03 Area#01 Area#01 Area#01 Area#04 Area#04 Area#02 Area#02 Area#02 Area#04 1 2 3 4 5 6 7 DCS Blue - IS (A) Blue - IS (A) Blue - IS (D) Blue - IS (A) Black - NIS (D) Black - NIS (A) Black - NIS (D) Black - NIS (A) 617 613 238 163 177 105 109 974 816 63 70 150 619 618 634 649 218 221 982 81 184 Area#05 Area#05 Area#04 Area#03 Area#03 Area#03 Area#03 Area#01 Area#02 Area#04 Area#04 Area#03 Area#05 Area#05 Area#05 Area#05 Area#03 Area#03 Area#01 Area#04 Area#03 8 9 10 11 12 ESD Blue - IS (D) Blue - IS (A) Blue - IS (D) Blue - IS (A) Blue - IS (D) 652 650 651 89 138 139 98 223 140 224 192 197 978 202 215 Area#05 Area#05 Area#05 Area#04 Area#04 Area#04 Area#04 Area#03 Area#03 Area#03 Area#03 Area#03 Area#01 Area#03 Area#03 13 14 15 16
  • 9. CONCERNS  JB#04, JB#10, JB#13, JB#14 Location not yet finalized and remained for installation of JB.  Not sure about the primary cable sleeve route for air compressor shelter.  Civil Clearance required for instrument trench (refer to attachment “Instrument Trench”)
  • 10. ATTACHMENTS • Trench Cable Routing • Cable Schedule List • Instrument Trench (Civil Clearance)