Inspection & Test Plan -Electrical - Hazardous Area Installation - Q1447-CS-PCP-6104

L290-AQ-PLN-10850
Status
LCPL QA (Sub Contractor) Leightons - LCPL (Sub Contractor) JKC (Contractor)
Name: Name: Name:
Date: Date: Date:
Signature: Signature: Signature:
IVB
1.0
1.1 Issued for Construction - IFC Drawings (IFI drawing for temporary works) PE Each activity
L290-AB-PRC-0004_0 Instruction for Vendor
Documentation-Section 6.4
Stamped / Approved Drawings
Stamped Code: A=Approved without Comment B=Approved with minor
Comment N=Not Approved F= Not subject to review
N/A Stamped IFC drawing
1.2 Calibration of Equipment PE
As per equipment calibration
register
L290-AQ-SPC-0009: Quality Control
Requirements for subcontractor
Clause 4.6.3 of L290-AQ-SPC-0009 Documentation sighted, for inclusion into MDR, Approved ITP N/A calibration certificates
1.3 Relevant codes & Specifications sighted / Correct revision PE Each activity
Section H Contract. Contract Exhibit E Drawings
& Specifications
Section H Contract. Contract Exhibit E Drawings &
Specifications
Documents sighted / Approved ITP / Check Sheet SSF01 N/A Approved ITP
1.4 Development and approval of ITP prior to construction activities PE Each activity
requirements for Subcontractors
Clause 4.5 of L290-AQ-SPC-0009 Documentation sighted on approved ITP N/A Approved ITP
1.5
Pre-Inspection Meeting Minutes of Meeting (PIM MOM) if required as per the
criticality matrix
QM Each activity as required
requirements for Subcontractors, L290- AB-PRC-
0004:INSTRUCTION FOR VENDOR
DOCUMENTATION
Clause 4.4.3 of L290-AQ-SPC-0009, Clause 5.1 of L290-AB-
PRC-0004
MOM Documentation sighted N/A PIM- MOM
1.6 QC Inspector Qualification - Electrical QM Once per person L290-AQ-SPC-0009
L290-AQ-SPC-0009 Section 4.14.1.3: working knowledge os
AS 2381: “Electrical Equipment for Hazardous Areas”,
AS/NZS 60079.17: “Explosive atmospheres –Electrical...,
AS/NZS 60079.18: “Explosive atmospheres – ….
Competencies for working with EEHA shall be relevant to the
type of work undertaken as described in AS/NZS 4761:2008
Sections 3.2
Sighted approval of Inspector document N/A Approval document
1.7 Electrcial Installer Qualifications - Electrical QM Once per person L290-AQ-SPC-0009
L290-AQ-SPC-0009 Section 4.14.1.3: working knowledge os
AS 2381: “Electrical Equipment for Hazardous Areas”,
AS/NZS 60079.17: “Explosive atmospheres –Electrical...,
AS/NZS 60079.18: “Explosive atmospheres –
…,Competencies for working with EEHA shall be relevent to
the type of work undertaken as described in AS/NZS
4761:2008 Sections 3.2
Sighted approval of Installer document N/A Approval document
1.8 Verify SHEWMS available and approved PE Each activity Relevant Specification As Per Schedule Approved SHEWMS N/A Approved SWEHMS
2.0
2.1 Material Certificates received for all components SUP Each Delivery
Contract Exhibit H, L290-AQ-SPC-0010 and AS
60079:14 Clause 4.3
Section 4.11 of Exhibit H, Clause 2.2 for L290-AQ-SPC-0010
and Clause 4.3 for AS 60079:14
Material Register & Material Certificates sighted, for inclusion into MDR N/A material certificates
2.2 Inspection of received goods SUP Each Delivery
L290-AQ-PRC-0008: QUALITY CONTROL
COORDINATION PROCEDURE FOR
SUBCONTRACTOR
Clause 4.5.2 of L290-AQ-PRC-0008 Material Register & Material Certificates sighted, for inclusion into MDR N/A Material inspection report
3.0
3.1 Installations as per gneral arrangement and layouts SUP/ENG Each Lot
IFC drawing, AS 3000, L290-AQ-TAC-0005
(Inspection and Test Plan for Electrical Works)
Clause 5.5.5 of AS 3000: 2007 Inspection Test Record EP08, EP01, EP30 (L290-AR-FRM-10002) N/A ITR EP08, EP01, EP30
3.2 Earthing of intrinsically safe circuits SUP/ENG Each Lot
IFC drawing, AS 3000, AS 60079:2009 Clause
12.4.4, L290-AQ-TAC-0005 (Inspection and Test
Plan for Electrical Works)
Clause 5.5.5 of AS 3000: 2007, Clause 12.4.4 of AS
60079:2009
Inspection Test Record EP08, EP01 (L290-AR-FRM-10002) N/A ITR EP08, EP01, XP03
3.3 Equipment is tagged correctly against drawings and project specification PE Each Lot
IFC Drawings/ Clause 5.5.1.3 of AS 3000:2007 Inspection Test Record EP08, EP01, EP30 (L290-AR-FRM-10002) N/A ITR EP08, EP01, EP30
3.4
Verify Earthing straps and Conductors cross section as per drawings and
specification
SUP/ENG Each Lot
Clause 5.3.3 of AS 3000: 2007 Inspection Test Record EP08, EP01,(L290-AR-FRM-10002) N/A ITR EP08, EP01
3.5 Main earthing cable and earthing boss checked SUP/ENG Each Lot
Clause 5.3.3.4 of AS 3000: 2007 Inspection Test Record EP01 (L290-AR-FRM-10002) N/A ITR EP01
3.6 Main earthing bar checked SUP/ENG Each Lot
Clause 5.3.2.1 of AS 3000:2007 Inspection Test Record EP29 (L290-AR-FRM-10002) N/A ITR EP29
3.7 Main earthing rod checked SUP/ENG Each Lot
Clause 5.3.6 of AS 3000:2007 Inspection Test Record EP30 (L290-AR-FRM-10002) N/A ITR EP30
4.0
4.1 Check type of cable tray, conduits, ladders, junction boxes & fittings. SUP/ENG Each Lot
IFC Drawings/ AS 3000:2007 Section 3, AS
60079.14:2009 Clause 9.3, 9.4, 9.5 & 9.6
IFC Drawings/ AS /NZS 3000:2007 Clause 3.8, AS
60079.14:2009 Clause 9.3, 9.4, 9.5 & 9.6
Field Inspection Check Sheet ELC19 and Inspection Test Record
EP10 (L290-AR-FRM-10002)
N/A FIC- ELC19, ITR - EP10
4.2 Check conduit and cable tray size, routing for no obstructions and elevation. SUP/ENG Each Lot IFC Drawings/ AS 3000 Section 3, Section 7 IFC Drawings/ AS /NZS 3000:2007 Clause 3.9, 7.4
EP10 (L290-AR-FRM-10002)
4.3
Check coupler plates, elbows, dropout tees, conduit fittings and accessories are
properly installed.
SUP/ENG Each Lot
IFC Drawings/ AS 3000:2007 Section 3 , AS
60079.14:2009 Clause 9.3 & 9.4
IFC Drawings/ AS /NZS 3000:2007 Clause 3.9, AS
60079.14:2009 Clause 9.4
EP10 (L290-AR-FRM-10002)
4.4
Check tray and conduit supports are correct and tightened using the appropriate
tool ensuring no deflection.
SUP/ENG Each Lot IFC Drawings/ AS 3000 Section 3 .9 IFC Drawings/ AS /NZS 3000:2007 Clause 3.9.6
EP10 (L290-AR-FRM-10002)
4.5 Check tray covers and protection is provided. SUP/ENG Each Lot IFC Drawings/ AS 3000 Clause 3.2 to 3.4 IFC Drawings/ AS /NZS 3000:2007 Clause 3.3.2.6 Inspection Test Record EP10 (290-AR-FRM-10002) N/A ITR - EP10
4.6 Check pulling guide rope in concealed conduit is installed. SUP/ENG Each Lot AS 3000 Section 3 AS /NZS 3000:2007 Clause 3.9 Field Inspection Check Sheet ELC19 (L290-AR-FRM-10002) N/A FIC- ELC19
4.7 Check all wall penetrations are completely sealed and fire rated. SUP/ENG Each Lot AS 3000 Clause 3.9.9 AS /NZS 3000:2007 Clause 3.9.9.3 Inspection Test Record EP10 (290-AR-FRM-10002) N/A ITR - EP10
4.8 Check tray and conduit sharp edges have been removed. SUP/ENG Each Lot AS 3000 Clause 3.10.1 to 3.10.4 AS /NZS 3000:2007 Clause 3.10.3.5
EP10 (L290-AR-FRM-10002)
4.9 Check cable tray, conduits are properly cleaned prior to cable pulling. SUP/ENG Each Lot AS 3000 Clause 3.10 to 3.11 AS /NZS 3000:2007 Clause 3.10.3.5, 3.6
EP10 (L290-AR-FRM-10002)
H
H
H
H
H
H
H H W
B
H H W R
SH
H
W
H
Contractor Company
APPROVALS AND OTHER PRELIMINARY REQUIREMENTS
LTSC
Required Inspection
S S
H W S S
H W S S
H
W S S
W
S
S
Responsibility
S
MATERIAL RECEIVING/DOCUMENT INSPECTION
H W S
H W
H
Quality Verification Activity/Stage Reference ProcedureFrequency
Independent Verification Body (IVB)
W S S
W S S
SR S
H
W S S S
W S
H
H H
W
SSW
CABLEWAYS & CONDUITS
W S S S
Acceptance Criteria/Specification Verifying Documents
Package Name: EPC BUILDING WORKS (P-31D-BLD-1), Subcontractor's Document Number: Q1447-CS-PCP-6104
ITP Title: INSPECTION AND TEST PLAN - ELECTRICAL - HAZARDOUS AREA INSTALLATION - EPC BUILDING WORKS
ITP Number: L290-AQ-PLN-11363 Contractor's Number: V-31D1-BLD-1-Z40206
H
H H W S
Lower Tier Sub Contractor (LTSC)
Name:ITP Accepted:
No.
W S
Name:
H H S S
BUILDING EARTHING
Date:
Signature:
Record Remarks
Subcontractor
H
W
W
H H R S
W
H
H H H W
Date:
Signature:
H W
W S S
W
S
S
S
S
S
Q1447-CS-PCP-6104-A.xlsx:Page 1/2

L290-AQ-PLN-10850
Status
LCPL QA (Sub Contractor) Leightons - LCPL (Sub Contractor) JKC (Contractor)
Name: Name: Name:
Date: Date: Date:
Signature: Signature: Signature:
IVB
B
Contractor CompanyLTSC
Required Inspection
ResponsibilityQuality Verification Activity/Stage Reference ProcedureFrequency
Independent Verification Body (IVB)
Acceptance Criteria/Specification Verifying Documents
Package Name: EPC BUILDING WORKS (P-31D-BLD-1), Subcontractor's Document Number: Q1447-CS-PCP-6104
ITP Title: INSPECTION AND TEST PLAN - ELECTRICAL - HAZARDOUS AREA INSTALLATION - EPC BUILDING WORKS
ITP Number: L290-AQ-PLN-11363 Contractor's Number: V-31D1-BLD-1-Z40206
Lower Tier Sub Contractor (LTSC)
Name:ITP Accepted:
No.
Name:
Date:
Signature:
Record Remarks
Subcontractor
Date:
Signature:
4.10 Verify complete cable tray installation against drawings and specifications SUP/ENG Each Lot IFC Drawings/ AS 3000 Section 3 IFC Drawings/ AS 3000:2007 Section 3
EP10 (L290-AR-FRM-10002)
N/A FIC- ELC19, ITR - XP03
5.0
5.1 Visual inspection of cable type, size & tag no. SUP/ENG Each Lot
AS 3000 Clause 8.2, 60079.14:2009 Clause 9.3,
AS 60079.17 Clause 4.3 & 4.12
AS /NZS 3000:2007 Clause 8.2.1, 8.2.2(d), AS
60079.14:2009 Clause 9.3, AS 6007.17 Clause 4.12
Inspection Test Record EP40 and EP01 for single cables only if
relevant (L290-AR-FRM-10002)
N/A ITR - EP40, EP01
5.2 Visually inspect the cable is not damaged or snagged during cable pulling. SUP/ENG Each Lot
AS 3000 Section 3, AS 60079.14:2009 Clause
9.3.9, 11.2 & 12.2.2
AS /NZS 3000:2007 Clause 3.3.2.7, 3.3.2.8, AS
60079.14:2009 Clause 9.3.9, 11.2 & 12.2.2.5
5.3 Check cable-bending radius according to specifications. SUP/ENG Each Lot AS 3000:2007 Clause 3.9 AS /NZS 3000:2007 Clause 3.9.6
5.4 Check cable segregation as per drawings SUP/ENG Each Lot
IFC drawing /AS 3000 Section 3.9, AS
60079.14:2009 Clause 12.2.2.5
AS /NZS 3000:2007 Clause 3.9.8.3, AS 60079.14:2009
Clause 12.2.2.5, IFC drawings
5.5 Check cable fixing on tray properly installed. SUP/ENG Each Lot AS 3000 Clause 3.3 AS /NZS 3000:2007 Clause 3.3.2.6
5.6 Check wiring above ceiling is properly installed. SUP/ENG Each Lot
AS 3000 Section 3.9, AS 60079.14:2009 Clause
9.3.2 & 11.2 & 12.2.2.5
AS /NZS 3000:2007 Clause 3.9.3.2 AS 60079.14:2009
Clause 12.2.2.5
5.7 Check cable ID tag no. Is properly installed. SUP/ENG Each Lot AS 3000 section 3 AS /NZS 3000:2007 Clause 3.9
5.8 Check cable continuity and megger test after pulling. SUP/ENG Each Lot AS 3000 Clause 3.10 AS /NZS 3000:2007 Clause 3.10.3.3
5.9 Check protection of cable ends after megger test. SUP/ENG Each Lot AS 3000 Clause 3.10 AS /NZS 3000:2007 Clause 3.10.3.5
6.0
6.1 Check general arrangement of installation meets drawings and specifications. SUP/ENG Each Lot
IFC Drawing/ AS 3000 Clause 4.3, AS 60079.14
Clause 4.1, 5.3 & 5.4, AS 60079.17 Clause 4.3
IFC Drawing/ AS/NZS 3000: 2007 Clause 4.3.3, AS 6007.14
Clause 9.3
Inspection Test Record EP05,EP07, EP14, EP37, 42 (290-AR-FRM-
10002)
N/A
ITR - EP05,EP07, EP14,
EP37, EP41
6.2
Check Socket Outlet/ Junction Boxes/ Isolators are correct alligned, leveled,
ridget and secured with correct fixings.
SUP/ENG Each Lot
AS 3000 Clause 4.4 & 7.7.2.4,
AS60079.14:2009 Clause 4.1, 9.3, 11.2 & 12.2
AS/NZS 3000 : 2007 Clause 4.4.2 & 7.7.2.4, AS
60079.14:2009 Clause 9.3, 11.2 & 12.2
Inspection Test Record EP42 (290-AR-FRM-10002) N/A ITR - EP42
6.3 Check earthing and bonding of sockets outlets against drawings. SUP/ENG Each Lot IFC Drawing/ AS 3000 Clause 4.4 IFC Drawing/ AS/NZS 3000: 2007 Clause 4.4.3 Inspection Test Record EP42 (290-AR-FRM-10002) N/A ITR - EP42
6.4
Check Socket Outlet/ Junction Boxes/ Isolators is clean and free from
dust/debris, internal internals.
SUP/ENG Each Lot AS 3000 Clause 4.4 AS/NZS 3000 : 2007 Clause 4.4.2.2(a) Inspection Test Record EP42 (290-AR-FRM-10002) N/A ITR - EP42
6.5
Check all terminals and connections are tight, correctly made and identified as
per drawings.
SUP/ENG Each Lot AS 3000 Clause 4.4 AS/NZS 3000 : 2007 Clause 4.4.2.2© Inspection Test Record EP42 (290-AR-FRM-10002) N/A ITR - EP42
6.6 Perform insulation resistance test. Each phase to earth. SUP/ENG Each Lot AS 3000 Clause 4.4 AS/NZS 3000 : 2007 Clause 8.3.6 Inspection Test Record EP42 (290-AR-FRM-10002) N/A ITR - EP42
6.7 Conduct Earth loop impedance test. SUP/ENG Each Lot AS 3000 Clause 8.3 AS/NZS 3000: 2007 Clause 8.3.9 Inspection Test Record EP44 (290-AR-FRM-10002) N/A ITR - EP44
6.8 Conduct Pre-commissioning checks SUP/ENG Each Lot
IFC Drawings/AS 3000 Section 4, 60079.14:2009
Sections 9, 11 & 12
AS/NZS 3000: 2007 Section 4 AS 60079.14:2009 Sections
9, 11 & 12
Inspection Test Record EP44 (290-AR-FRM-10002) N/A ITR - XP03
7.0
7.1 Verify sign-off of all Inspection and Test documentation ENG Each Lot ITP/ FICs Signed off ITP/ FICs Completed ITP checklist N/A ITP, FICs
7.2 Verify all drawings 'As built' status PE/QM Each drawing
IFC Drawing/ As Built drawing, Contract exhibit
H
IFC Drawing/ As Built drawing Completed As-built drawings N/A respective drawing
7.3 Completion and handover/delivery of relevant QA documentation to MDR
PE/QM
Each lot/Activity
Collate records as perL290-AQ-SPC-0001, L290-
AQ-SPC-0010, Exhbit H applicable sections, AS
3000 and IFC drawings and FICS, test reports,
material certificates, certificates of conformity to
AS 60079:14 Clause 4.3 and all other relevant
records
Collate records as perL290-AQ-SPC-0001, L290-AQ-SPC-
0010, Exhbit H applicable sections, As 3000 and IFC
drawings and FIC's/ ITR's, test reports, material certificates,
certificates of conformity and all other relevant records
IFC drawings, signed off FIC's/ ITR's, test reports, material
certificates, inspection reports, survey reports and all other relevant
records of ITP
N/A Partial MDR
H - Hold Point SUP Supervisor LTSC PIM
W - Witness Point ENG LCPL Engineer LCPL MOM
IW - Initial Witness PE LCPL Project Engineer JKC QA
S - Surveillance JKC JKC Representative INPEX FICS
R - Record Review SHEWMS
Safety,Health and Environmental
Work Method Statement N/A MDR
OR - Official Record IVB IFC
IR - Internal Record Document Number: L290-AQ-PLN-11363 IFI
RH H
H
H
H
W
W
S
S
S
S
Issued for information
Minutes of Meeting
Quality Assuarance
Field Inspection Check Sheet
Manufacturers' Data record
Pre Inspection Meeting
S
S
H
W
W
S
H/R
S
S
S
S
W S
H W W S
Issued for construction
S
S
S
S
W
H
H
W
H
H
S
R
W
S
S
Independent Verification Body
Low Tier Subcontractor
H
H H
S S
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S
W
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S
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R
W
S
S
W
S
Subcontractor
Contractor
ABOVE GROUND CABLING
S
W R S
W S
COMPLETION AND HANDOVER / DELIVERY
Company
Not Applicable
H
H H W S
W S
S
W
LIGHT FIITTING/SOCKET OUTLET/ JUNCTION BOX/ ISOLATOR
S
H W R S
SW S
Q1447-CS-PCP-6104-A.xlsx:Page 2/2

Inspection & Test Plan -Electrical - Hazardous Area Installation - Q1447-CS-PCP-6104

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