Ingeinnova Automotive is working on several automotive projects: 1) Preparing tire clearance and bending for three vehicle models and validating tools and processes. 2) Welding and assembly work for model J77 including validating tools and generating robot paths. 3) Adapting production lines for an new vehicle model J87 to be built alongside existing models. 4) Developing the manufacturing line for an electric vehicle to assemble modules for two production rates.

2. INGEINNOVA AUTOMOTIVE
PROJECTS
Date: 24/11/2011

3. Box sides
J77-B85-J87
Preparation of tire clearance and custody bending, right and
left. Carry Over of the current implementation of the models
B85, J77 and R77. Validation of tools, models, clamps, clips,
implementation and process. Robot path generation.

4. Gate J77
Welding, seaming and pre-seaming. Validation of tools, claws,
clips, implementation, and process. Robot path generation.

5. Stock base for J87
Carry-over of the installation of a new vehicle J87 on existing
lines that manufacture J77 and B85 to be trivalent. The work
consists to analyze the impact of implementing the new
vehicle on the process, distribution of welding points, choice
of clips, modification and / or creation of new tools, and
creation of the trajectories of the robots.

6. HIRIKO project
We are developing the manufacturing line for the assembly of
all the modules of the Hiriko (electric vehicle). There are two
different models for this assembly plants: 3 vehicles per shift
and 8 vehicles per shift.

7. HIRIKO project
We study the order cycle, takt time, operator number, logistic
centre model, design of the trolleys to transport the modules,
warehouse sizing , work area design, list of work operations, list
of tools, design of the manipulators to place the modules,
design the system to transport the vehicles along the line, lay-
out…

8. AGEVISIO
We designed a work cell to test an aplication of computer
vision. It consist of: Kuka robot (including programming), work
table, manufacturing device to place the parts, vision
equipment (including programming), security devices, electric
system / control system (including PLC’s programming).

9. SENSAUT
Design of a common rail (with integrated sensors) and labeled
set (with integrated sensor) within a virtual environment and
the design of the lay-out for the area of the production line
responsible for assembling the final sets and measuring the
defined parameters (including manufacturing tools and
manipulators).
Packaging design of the electronics for proper handling
assembly area, avoiding the risk of deterioration.

10. Ingeinnova Automotive S.L.
Parque Empresarial de Boroa Parque tecnológico de Boecillo
Ced. AIC Fase 2 Of. 2 C/ Andrés Laguna 227-228 bajo
48340 Amorebieta-Etxano Edificio Zarzuela
Bizakia - Spain 47151 Boecillo (Valladolid)
+34 946 545 041 +34 983 140 032
ingeinnova@ingeinnova.com
www.ingeinnova.com