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Upscaling the housing renovation market through far-reaching
industrialization
INDU-ZERO
Ulla-Britt Krämer
15-12-2020
Green Deal Europe
Clean,
Reliable
and
Affordable
energy
Achieving
Climate
Neutrality
Take everyone
along
(Just Transition
Mechanism)
Sustainable
transport
Farm to
Fork
Preserving
Europe’s
natural
capital A Zero
pollution
Europe
Transition
to a
Circular
Economy
Financing
the
transition
Towards a
Green CAP
Green Deal Europe
Achieving Climate Neutrality
• 2030 – 55% CO2 reduction
• 2050 – CO2 neutral
Buildings responsible:
 40% energy consumption
36% greenhouse gas emissions
Green Deal Europe
Achieving Climate Neutrality – Renovation wave
• 2030 – 35 million buildings renovated
• 2050 – 152 million buildings renovated
Need for an industrial approach at lower costs!
The project
Background
• Interreg NSR
• 4,4 Mln
• July 2018 - December 2021
• 14 project organisations
• 6 countries (NL, D, BE, S, N, UK)
• 6 members advisory board
Partners and advisoryboard members
INDU-ZERO in a nutshell
• Blueprint for a high-tech building factory
• 50% of the current price for a Net Zero renovation
• 15.000 renovation packages/year per factory
• Employment for about 260 people/factory and 300 people on
building sites
Clients &
Housing stock
Housing associations and real estate owners
AppartmentSemi-detachedTerraced
3 archetypes
Renovation packages
Note: U-value is equal (0,24W/m²K)  No differences due the environmental
impact of the energy use
Life cycle analysis
Selection of renovation system
Glass fibre polyester
Glue
Oriented strand board (OSB)
Glue
Expended polystyrene (EPS)
Glue
Glass fibre polyester
Base plaster
Glass fibre reinforcement
Cover plaster
Glue
Stone wool
Oriented strand board (OSB)
Timber frame + stone wool
Fibre board
Cavity structure
Fibre board
Base plaster
Glass fibre reinforcement
Cover plaster
Sandwich panel Timber frame
panel
LCA -Selection of renovation system
Comparison between the environmental impact:
– Slight preference for sandwich panel
• Sandwich panel is favoured over timber frame panels
– The difference in environmental impact between both is small and strongly
depends on the materials that are used
• OSB, glass fibre polyester and EPS are the main
contributors in the environmental impact of the
sandwich panel
LCA study - Conclusions
Development of the renovation packages
Facade
(sandwich panel with EPS)
Roof
(sandwich panel)
Including:
• Ventilation &
• Heating
systems
Development of the renovation packages
Impression of the Smart
renovation factory
Net Zero Factory Design
• Factory: 8 ha
• Surface: 20 ha
• Incoming &
outgoing
logistics ≈ 90
trucks per day
22
INDU-ZERO – a logistical challenge
How do we handle 96 truck arrivals per day?
Smart Factory
Supplier A
Supplier B
Supplier C
Supplier …
Building Site A
Building Site B
Building Site C
Building Site …
46 incoming trucks 55 produced dwellings 50 outgoing trucks per day
On-site mounting
On-site mounting
• Goeal: renovation
ready within 3
day
• Tenants can stay
at home
• Preferably no
scaffolding
Examples of renovations
Before and after renovation
Before and after renovation
Boundary conditions &
after INDU-ZERO
Boundary conditions
• Asset management from housing associations and home owners
• Legislation
After INDU-ZERO
• Development of some new:
Products for net Zero renovations
Machines for the renovation factories
• Automation of the on-site mounting process
Future perspective
Future perspective
Take home message and
questions
Take home message
Industrial Net Zero renovations for half the
current price!
https://northsearegion.eu/indu-zero/
INDU-ZERO newsletter
Webinars
Reports
Ulla-Britt Krämer

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Indu - Zero

Editor's Notes

  1. David Attenborough – Life on our planet Climate agreement from Paris Green Deal from EU – Renovation wave
  2. Future - Private owners the factory (like a car company) Now big home owners and housing associations are the target as they can place an order for some years
  3. Needs Wishes Expectations
  4. We made an analysis of the housing stock of the NSR countries and discovered that we shoud focus on 3 types of buildings. Especially between 1965 and 1975 there are a lot of similarities between the countries.
  5. Different possible packages – where to focus? Timberframe o sandwichpanel - LCA
  6. Firesafety class B
  7. 15.000 renovation packages a year
  8. Large amount of current costs lie here
  9. Workforce of 5 persons per house
  10. Strategy for their housing stock until 2050 Changes of national, regional and local legislation to enable mass renovations of the building stock
  11. Changes of national, regional and local legislation to enable mass renovations of the building stock
  12. Trias energetica concept: 1) Reduce the demand for energy 2) use sustainable sorces 3) use fossil energy as efficiently as possible