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Global Leader In Pallets Made From Recycled Plastics
2019-24-09
© 2019 CABKA
> Who is CABKA
> Engineering Post-Consumer Recycled Plastics
> Circular Economy Drivers
> Molding a Cleaner Future
Global Leader In Pallets Made From Recycled Plastics2
© 2019 CABKA
Global Leader In Pallets Made From Recycled Plastics
> Creating product solutions from
recycled plastics for more than 35
years
> Process >140kt recycled
plastics from different sources
into products
> Innovativion in recycled plastics
for a wide range of applications
Who is CABKA?
© 2019 CABKA
5
Production Technologies for high volume production
> Injection moulding - high pressure
> Injection moulding - low pressure
> Gas-assist injection moulding
> Injection/compressing moulding
> Ultrasonic welding
> Automatic assembly
Who is CABKA?
Production Capacity 2019 > 10 million pallets
© 2019 CABKA
Molding a cleaner future
Service
+ Sales
Engineering
Material
Production Product
Design
Recycling
Toolmaking
Plant
Engineering
Who is CABKA?6
© 2019 CABKA
St. Louis, MO Valencia Ieper Herstal
Weira Münstereifel Genthin Berlin
Who is CABKA?
Innovation Centre in Valencia
© 2019 CABKA
8
Engineering Recycled PlasticsEngineer the waste
towards material
formulations
Optimize the link
between material
formulations and
product design
Advanced FEA and
In-house Testing
New Materials and
Blends Research
Upcycling and Engineering Recycled Plastics
© 2019 CABKA
Portfolio
Nestable Logistic | Reusable
Large Pallet Boxes
Custom-Made
Sleeve Pack Containers Collapsible Containers
Who is CABKA?9
© 2019 CABKA
Who is CABKA?10
© 2019 CABKA
Focus Industries
Automotive Retail Food + Beverage Chemical Pharma
Who is CABKA?11
© 2019 CABKA
A Selection of Our Customers
12 Who is CABKA?
© 2019 CABKA
Cabka’s Solution in the Automotive Industry13
The CabCube 1.0 sleeve pack
container for transportation of large-
volume parts:
> VW-Container-Reference
> Cost- and CO2-efficient return transport
> Light weight and easy to handle
> “Selflocking”
> Perfect for block storage
> Very durable
> Lowest TCO
CabCube 2.0 CabCube 3.0
© 2019 CABKA
Nestable Pallets in the Retail Chain14
© 2019 CABKA
Display Pallets in the Retail Chain15
© 2019 CABKA
Heavy Duty Pool Pallet for the Beverage Industry16
© 2019 CABKA
> Weight
> Damage rate
> TCO
> CO2 Emissions
> Safe handling
> Process stability
> Load securing
> Recycling Rate
Heavy Duty Pool Pallet for the Beverage Industry
© 2019 CABKA
Benefits of the Beverage Pool Pallet18
© 2019 CABKA
Relevant Macro Trends
Public Opinion Corporate Sustainability Governmental Measures
19
The Plastic Waste Problem
© 2019 CABKA
(EU-28+NO/CH) by polymer type 2016
Where does plastics wastes originates from?
Virgin plastics production growth
© 2019 CABKA
> Rethink
> Reduce
> Reuse
> Recycle
Circular Economy Drivers for Supply Chain21
Plastic pallets with the lowest environmental footprint possible
© 2019 CABKA
> Evaluation and comparison of the environmental impact
> Life cycle assessment framework of ISO 14040
> Re-usable systems
> Input variables
Life Cycle Analysis – Purpose and Approach22
© 2019 CABKA
Life Cycle Analysis – Assumptions23
Product Properties Case Properties
End of
Life
Dimensions (inch)
Weight
(lbs)
Material Nest
Loss
Rate
(%)
Damage
Rate
(%)
Repair Rate
(of
damaged
pallets) (%)
Customer
Product
Weight
(lbs)
Yearly
Rotations
Customer
product
flow
(kg)
Recycling
Rate
Length Width Height
Wood
CP7
51.2 43.3 6.3 52.7 Wood No
0% /
2% /
5% /
10% /
20% /
40%
25% 50% 3,100 4
62,000,00
0
5%
Eco CP7
51.2 43.3 5.9 25.4
Recycled
HDPE No 9% 0% 3,100 4
62,000,00
0
95%
NestRack
51.2 43.3 6.1 24.3
Recycled
HDPE Yes 9% 0% 3,100 4
62,000,00
0
95%
© 2019 CABKA
LCA Analysis – CO2 Impact24
material production processes maintenance/repairtransport end-of-life
114,790
79,844
62,737
0
50,000
100,000
150,000
200,000
250,000
CP7 Wood
Pallet
Cabka Eco P3 NestRack
1311
(kg CO2 eq)
0% Loss Rate 2% Loss Rate 5% Loss Rate
20% Loss Rate 40% Loss Rate
118,074
88,018
70,503
0
50,000
100,000
150,000
200,000
250,000
CP7 Wood
Pallet
Cabka Eco P3 NestRack
1311
123,000
100,280
82,151
0
50,000
100,000
150,000
200,000
250,000
CP7 Wood
Pallet
Cabka Eco P3 NestRack
1311
180,469
243,335
218,048
0
50,000
100,000
150,000
200,000
250,000
CP7 Wood
Pallet
Cabka Eco P3 NestRack
1311
147,629
161,589
140,393
0
50,000
100,000
150,000
200,000
250,000
CP7 Wood
Pallet
Cabka Eco P3 NestRack
1311
10% Loss Rate
131,210
120,716
101,565
0
50,000
100,000
150,000
200,000
250,000
CP7 Wood
Pallet
Cabka Eco P3 NestRack
1311
© 2019 CABKA
Molding a cleaner future: New Eco CP7
Lightweight plastic pallet with the
dimensions of a CP 7 chemical pallet
made of engineered recycled plastics
25
The Global Standard For The Chemical Industry
© 2019 CABKA
26
The Global Standard For The Chemical Industry
Molding a cleaner future: New Eco CP3
Lightweight plastic pallet with the
dimensions of a CP 3 chemical pallet
made of engineered recycled plastics
© 2019 CABKA
27 Molding a cleaner future: New Eco CP9
Lightweight plastic pallet with the
dimensions of a CP 9 chemical pallet
made of engineered recycled plastics
The Global Standard For The Chemical Industry
© 2019 CABKA
Molding cleaner future: The new xLite Pallet
Xlite: Extra light pallet for space-
saving block stacking made of
engineered recycled pp
28
Size: 47.2 x 39.4 x 4.7 in
1200 x 1000 x 120 mm
Weight: 16,5 lbs | 7,5 kg
Load Capacities:
Static: 7000 lbs | 3200 kg
Dynamic: 2600 lbs | 1200 kg
Racking: –
Made of engineered recycled PP
© 2019 CABKA
Molding a cleaner future: New NestRack™29
New NestRack™ 48x40
for the complete supply chain
NestRack™ EURO dimensions
for the complete supply chain
© 2019 CABKA
Molding a cleaner future: New NestRack™30
© 2019 CABKA
Global Leader In Pallets Made From Recycled Plastics

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Global leader in pallets made from recycled plastics

  • 1. Global Leader In Pallets Made From Recycled Plastics 2019-24-09
  • 2. © 2019 CABKA > Who is CABKA > Engineering Post-Consumer Recycled Plastics > Circular Economy Drivers > Molding a Cleaner Future Global Leader In Pallets Made From Recycled Plastics2
  • 3.
  • 4. © 2019 CABKA Global Leader In Pallets Made From Recycled Plastics > Creating product solutions from recycled plastics for more than 35 years > Process >140kt recycled plastics from different sources into products > Innovativion in recycled plastics for a wide range of applications Who is CABKA?
  • 5. © 2019 CABKA 5 Production Technologies for high volume production > Injection moulding - high pressure > Injection moulding - low pressure > Gas-assist injection moulding > Injection/compressing moulding > Ultrasonic welding > Automatic assembly Who is CABKA? Production Capacity 2019 > 10 million pallets
  • 6. © 2019 CABKA Molding a cleaner future Service + Sales Engineering Material Production Product Design Recycling Toolmaking Plant Engineering Who is CABKA?6
  • 7. © 2019 CABKA St. Louis, MO Valencia Ieper Herstal Weira Münstereifel Genthin Berlin Who is CABKA? Innovation Centre in Valencia
  • 8. © 2019 CABKA 8 Engineering Recycled PlasticsEngineer the waste towards material formulations Optimize the link between material formulations and product design Advanced FEA and In-house Testing New Materials and Blends Research Upcycling and Engineering Recycled Plastics
  • 9. © 2019 CABKA Portfolio Nestable Logistic | Reusable Large Pallet Boxes Custom-Made Sleeve Pack Containers Collapsible Containers Who is CABKA?9
  • 10. © 2019 CABKA Who is CABKA?10
  • 11. © 2019 CABKA Focus Industries Automotive Retail Food + Beverage Chemical Pharma Who is CABKA?11
  • 12. © 2019 CABKA A Selection of Our Customers 12 Who is CABKA?
  • 13. © 2019 CABKA Cabka’s Solution in the Automotive Industry13 The CabCube 1.0 sleeve pack container for transportation of large- volume parts: > VW-Container-Reference > Cost- and CO2-efficient return transport > Light weight and easy to handle > “Selflocking” > Perfect for block storage > Very durable > Lowest TCO CabCube 2.0 CabCube 3.0
  • 14. © 2019 CABKA Nestable Pallets in the Retail Chain14
  • 15. © 2019 CABKA Display Pallets in the Retail Chain15
  • 16. © 2019 CABKA Heavy Duty Pool Pallet for the Beverage Industry16
  • 17. © 2019 CABKA > Weight > Damage rate > TCO > CO2 Emissions > Safe handling > Process stability > Load securing > Recycling Rate Heavy Duty Pool Pallet for the Beverage Industry
  • 18. © 2019 CABKA Benefits of the Beverage Pool Pallet18
  • 19. © 2019 CABKA Relevant Macro Trends Public Opinion Corporate Sustainability Governmental Measures 19 The Plastic Waste Problem
  • 20. © 2019 CABKA (EU-28+NO/CH) by polymer type 2016 Where does plastics wastes originates from? Virgin plastics production growth
  • 21. © 2019 CABKA > Rethink > Reduce > Reuse > Recycle Circular Economy Drivers for Supply Chain21 Plastic pallets with the lowest environmental footprint possible
  • 22. © 2019 CABKA > Evaluation and comparison of the environmental impact > Life cycle assessment framework of ISO 14040 > Re-usable systems > Input variables Life Cycle Analysis – Purpose and Approach22
  • 23. © 2019 CABKA Life Cycle Analysis – Assumptions23 Product Properties Case Properties End of Life Dimensions (inch) Weight (lbs) Material Nest Loss Rate (%) Damage Rate (%) Repair Rate (of damaged pallets) (%) Customer Product Weight (lbs) Yearly Rotations Customer product flow (kg) Recycling Rate Length Width Height Wood CP7 51.2 43.3 6.3 52.7 Wood No 0% / 2% / 5% / 10% / 20% / 40% 25% 50% 3,100 4 62,000,00 0 5% Eco CP7 51.2 43.3 5.9 25.4 Recycled HDPE No 9% 0% 3,100 4 62,000,00 0 95% NestRack 51.2 43.3 6.1 24.3 Recycled HDPE Yes 9% 0% 3,100 4 62,000,00 0 95%
  • 24. © 2019 CABKA LCA Analysis – CO2 Impact24 material production processes maintenance/repairtransport end-of-life 114,790 79,844 62,737 0 50,000 100,000 150,000 200,000 250,000 CP7 Wood Pallet Cabka Eco P3 NestRack 1311 (kg CO2 eq) 0% Loss Rate 2% Loss Rate 5% Loss Rate 20% Loss Rate 40% Loss Rate 118,074 88,018 70,503 0 50,000 100,000 150,000 200,000 250,000 CP7 Wood Pallet Cabka Eco P3 NestRack 1311 123,000 100,280 82,151 0 50,000 100,000 150,000 200,000 250,000 CP7 Wood Pallet Cabka Eco P3 NestRack 1311 180,469 243,335 218,048 0 50,000 100,000 150,000 200,000 250,000 CP7 Wood Pallet Cabka Eco P3 NestRack 1311 147,629 161,589 140,393 0 50,000 100,000 150,000 200,000 250,000 CP7 Wood Pallet Cabka Eco P3 NestRack 1311 10% Loss Rate 131,210 120,716 101,565 0 50,000 100,000 150,000 200,000 250,000 CP7 Wood Pallet Cabka Eco P3 NestRack 1311
  • 25. © 2019 CABKA Molding a cleaner future: New Eco CP7 Lightweight plastic pallet with the dimensions of a CP 7 chemical pallet made of engineered recycled plastics 25 The Global Standard For The Chemical Industry
  • 26. © 2019 CABKA 26 The Global Standard For The Chemical Industry Molding a cleaner future: New Eco CP3 Lightweight plastic pallet with the dimensions of a CP 3 chemical pallet made of engineered recycled plastics
  • 27. © 2019 CABKA 27 Molding a cleaner future: New Eco CP9 Lightweight plastic pallet with the dimensions of a CP 9 chemical pallet made of engineered recycled plastics The Global Standard For The Chemical Industry
  • 28. © 2019 CABKA Molding cleaner future: The new xLite Pallet Xlite: Extra light pallet for space- saving block stacking made of engineered recycled pp 28 Size: 47.2 x 39.4 x 4.7 in 1200 x 1000 x 120 mm Weight: 16,5 lbs | 7,5 kg Load Capacities: Static: 7000 lbs | 3200 kg Dynamic: 2600 lbs | 1200 kg Racking: – Made of engineered recycled PP
  • 29. © 2019 CABKA Molding a cleaner future: New NestRack™29 New NestRack™ 48x40 for the complete supply chain NestRack™ EURO dimensions for the complete supply chain
  • 30. © 2019 CABKA Molding a cleaner future: New NestRack™30
  • 31. © 2019 CABKA Global Leader In Pallets Made From Recycled Plastics