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ImageGrafix Tech Bootcamp - 2023
Bengaluru – 11th July 2023
Kaustav Roy Chowdhury
Sr. Application Engineer
Tips & Tricks, Critical Features and
Common Mistakes
Kaustav Roy Chowdhury
Sr. Application Engineer
Tips & Tricks
AGENDA
Description
S No
Shifting Nozzle from One Shell Course to other (Method 1 & Method 2)
1
Shifting Nozzle from Shell Course to Dished End
2
Shifting Saddle from One Shell Course to Other
3
Adding Piping Run to Top Nozzles
4
Reinforcement Calculation for Nozzle having Small Opening
5
Adding Non-Standard Flange to Nozzle
6
Adding Sump Head to Nozzle
7
Setting Margins for PDF Report
8
550 mm
1550 mm
Shifting nozzle from one shell course to Other ?
Requirement
How to move nozzle from one shell course to Other ?
Click On list
Dialogue Box
STEP-1
How to move nozzle from one shell course to Other ?
STEP- 2
Change This Distance to 1550 mm from datum
Now click OK Button
How to move nozzle from one shell course to Other ?
STEP - 3
How to move nozzle from one shell course to Other ?
Nozzle Has shifted to new location
Option-1
How to move nozzle from one shell course to Other ?
How to move nozzle from one shell course to Other ?
Select This Option
How to move nozzle from one shell course to Other ?
Select The Nozzle
Option-2
Click and Hold Left Mouse Button and drag the nozzle towards
desired location and leave it there.
How to move nozzle from one shell course to Other ?
Double Click on The nozzle and enter
into Nozzle Input dialogue Box.
How to move nozzle from one shell course to Other ?
Enter the Required
Dimension
Now click OK Button
How to move nozzle from one shell course to Other ?
Nozzle Has shifted to new location
How to move nozzle from one shell course to Dished End ?
Requirement
How to move nozzle from one shell course to Dished End ?
Click On list
Dialogue Box
How to move nozzle from one shell course to Dished End ?
Change This Distance to 0 mm from datum
Change Layout Angle to 0 Deg
How to move nozzle from one shell course to Dished End ?
Change This Distance to 0 mm from datum
Change Layout Angle to 0 Deg
How to move nozzle from one shell course to Dished End ?
Click on the check box
How to move nozzle from one shell course to Dished End ?
Now click OK Button
How to move nozzle from one shell course to Dished End ?
Nozzle Has shifted to new location
RESULT
Shifting Saddle from One shell course to other
Requirement
Shifting Saddle from One shell course to other
Select this option
Shifting Saddle from o0-ne shell course to other
Select The Saddle To be
moved
Shifting Saddle from One shell course to other
Click and Hold Left Mouse Button and drag the Saddle
towards desired location and leave it there.
Shifting Saddle from One shell course to other
Double Click on The nozzle and enter
into Nozzle Input dialogue Box.
Shifting Saddle from One shell course to other
Enter the Required distance
and a dimension
Now click OK Button
Shifting Saddle from One shell course to other
Saddle has shifted to new location
Adding Pipe Run to Nozzle Select the element from which
piping run to be modelled.
Adding Pipe Run to Nozzle
Click on The Check Box
Adding Pipe Run to Nozzle
Choose Pipe Schedule
and Size
Choose this check box to
consider mill
Undertolerance.
Click on Compute Weight & Area
Provide the details
Provide distance, angle & Offset
value as 950 mm
Adding Pipe Run to Nozzle
Software will compute
these values
Click OK
Adding Pipe Run to Nozzle
Adding Pipe Run to Nozzle
Piping Component
Has been Added
successfully
Adding Pipe Run to Nozzle
Select the element
from which piping run
to be modelled.
Adding Pipe Run to Nozzle
Repeat the procedure
which has followed
for piping on Dish
Adding Pipe Run to Nozzle
Select the element from which
piping run to be modelled.
Adding Pipe Run to Nozzle
Keep Repeating the same
procedure for each element.
Adding Pipe Run to Nozzle
Nozzle Small Opening Reinforcement Calculations
Nozzle Small Opening Reinforcement Calculations
By Default, for small
openings reinforcement
calculations are not
performed as per
UG-36 ( c )(3) exemptions
Nozzle Small Opening Reinforcement Calculations
Click on the check box.
Reinforcement calculations
will be performed as per
UG-37
Nozzle Small Opening Reinforcement Calculations
How to add Non-Standard Flange on Nozzle ?
Double click on nozzle and
open Nozzle Dialogue Box.
How to add Non-Standard Flange on Nozzle ?
NONE
How to add Non-Standard Flange on Nozzle ?
How to add Non-Standard Flange on Nozzle ?
Nozzle without standard
flange would look like this
How to add Non-Standard Flange on Nozzle
How to add Non-Standard Flange on Nozzle
Design the flange
as per requirement
How to add Non-Standard Flange on Nozzle
Select Nozzle
Name from drop
down
How to add Non-Standard Flange on Nozzle
Non-Standard Flange Would
appear on Nozzle Top
How to add Sump Head to nozzle?
How to add Sump Head to nozzle ?
NONE
How to add Sump Head to nozzle ?
How to add Sump Head to nozzle ?
Nozzle without standard
flange would look like this
How to add Sump Head to nozzle ?
How to add Sump Head to nozzle ?
Select Nozzle
Name from drop
down
How to add Sump Head to nozzle ?
Sump Head has been Successfully
added at the end of Nozzle
Setting margins for PDF Report
Setting margins for PDF Report
Setting margins for PDF Report
Setting margins for PDF Report
Setting margins for PDF Report
Setting margins for PDF Report
Critical Features
AGENDA
Description
S No
Flange De-Rating
1
Saddle Transportation
2
Bundle Pullout Load for Heat Exchanger
3
Blast Load Calculation for Horizontal Vessel
4
ASME PCC Calculation for Flange Leakage
5
Bolt Torque Calculation using PCC Appendix O and Dennis Moss
6
Flange De-Rating Click On list
Dialogue Box
Choose ASME UG-44 option
Choose this option
Flange De-Rating
Open Nozzle Design Dialogue Box
Select the Check Box
Make sure Nozzle loads
Must have applied to
the nozzle. Then only
De-rating calculation
can be performed
Flange De-Rating Click on Analyze option
Click on Report option and open the report
Saddle Transportation
Click on
Check Box
Saddle Transportation
Select the Check Box
Saddle Transportation
Select the Check Box
according to the type of
analysis.
Put the g loading values as
per specifications
Saddle Transportation Click on Analyze option
Click on Report option and open the report
Saddle Transportation
Separate transportation
calculation report will be
prepared.
Bundle Pull-out load for Heat Exchanger
Click On list
Dialogue Box
Put the bundle pulling loads
along with impact factor.
Bundle Pull-out load for Heat Exchanger Click on Analyze option
Click on Report option and open the report
Bundle Pull-out load for Heat Exchanger
Separate Bundle
Pullout calculation
report will be
prepared.
Blast Load Calculation for Horizontal Vessel
Blast Load Calculation for Horizontal Vessel
ASME PCC Calculation for Flange Leakage
Click on the Check Box
ASME PCC Calculation for Flange Leakage
Fill all the flange data
Click on this option
ASME PCC Calculation for Flange Leakage
Click on the check box
Fill this data as per
PCC-1 guidelines and
gasket data
ASME PCC Calculation for Flange Leakage
ASME PCC Calculation for Flange Leakage
PCC- calculations
Bolt Torque Calculation using PCC Appendix O
Bolt Torque Calculation using Dennis Moss
Click on the Check Box
Bolt Torque Calculation using Dennis Moss
Fill all the flange data
Click on this option
Bolt Torque Calculation using Dennis Moss
Click on the check box
, Fill this data as per
Dennis Moss
guidelines
Bolt Torque Calculation using Dennis Moss
Bolt torque
calculations can be
seen here.
Common Features
AGENDA
Description
S No
Saddle distance ‘a’ not entering correctly
1
How to change Nozzle from DIN to ANSI Metric
2
Insulation Density Unit
3
Service not selected properly
4
Indicating correct shell side & channel side elements in HX
5
Correct Baffle Distance
6
MMT to be entered correctly in Fixed Tubesheet HX
7
External Pressure Value if it is full vacuum in case of Heat Exchanger
8
Lifting Lug & Support Lug distance
9
Saddle Distance ‘a’ not entering correctly
350
mm
300
mm
Saddle Distance ‘a’ not entering correctly
Saddle Distance ‘a’ not entering correctly
350
mm
How to change Nozzle from DIN to ANSI Metric
How to change Nozzle from DIN to ANSI Metric
Select and copy all rows of nozzle data
Click On list
Dialogue Box
How to change Nozzle from DIN to ANSI Metric
Select and Delete all rows of nozzle data
How to change Nozzle from DIN to ANSI Metric
Click on Ok button
How to change Nozzle from DIN to ANSI Metric
Click On list
Dialogue Box
Select ANSI Metric / ANSI Imperial as per
your requirement
How to change Nozzle from DIN to ANSI Metric
Click and add four rows for four nozzles
How to change Nozzle from DIN to ANSI Metric
Select first row and then paste ( Ctrl + V, previously copied nozzles)
How to change Nozzle from DIN to ANSI Metric
Click on Ok button
How to change Nozzle from DIN to ANSI Metric
Click On list
Dialogue Box
Change Nozzle schedule from DIN to SCH for each nozzle manually
How to change Nozzle from DIN to ANSI Metric
Nozzle schedule has been changed from DIN to SCH
Click on Ok button
Insulation Density
Click On list
Dialogue Box
Insulation Density
Most people are putting values of
kg/m3 instead of kg/cm3 which leads
to wrong value and gives very high
insulation weight
Service not selected properly
As per UG-16, shell/head minimum
thickness can change based upon
Service type
Indicating correct shell side & channel side elements in HX
Click On list
Dialogue Box
Indicating correct shell side & channel side elements in HX
Click On correct shell side elements
Baffle Distance
Tubesheet
Baffles
Baffle Distance
Click On list
Dialogue Box
Dimension ‘a’
Maximum of
dimensions
‘c’, ‘d’, ‘e’
MMT to be entered correctly in Fixed Tubesheet HX
If it is full vacuum in case of heat exchanger, then external pressure value
we need to enter as negative
Lifting Lug distance is always from TAN Line & not from Weld Line
( From Node Point )
Click On list
Dialogue Box
Lifting Lug distance is always from TAN Line & not from Weld Line
( From Node Point )
Lifting lug
Centre passing
through tan line
Lifting Lug distance is always from TAN Line & not from Weld Line
( From Node Point )
Changing distance to 500 mm
Lifting Lug distance is always from TAN Line & not from Weld Line
( From Node Point )
500 mm
Support Lug distance is always from TAN Line & not from Weld Line
Tan Line
Distance from Tan Line
to Centre line of Lug
Not providing rigging data to perform the analysis (If lifting lug is not modeled)
Not providing rigging data to perform the analysis (If lifting lug is not modeled)
Change to 500 mm Change to 3500 mm
If you can’t model the lifting lug
geometry but want to perform
Rigging analysis.
Not providing rigging data to perform the analysis (If lifting lug is not modeled)
Thank You
Visit Us at imagegrafix.in email: support@imagegrafix.in

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