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IESA Automation provides to customers (EPC, OEM, End Users) with advice services and
know-how in the electrical installations, automation and industrial simulators fields.
In particular its engineering department has built a solid a reputation in automated
processes and power distribution projects in the Oil & Gas sector.
Christian Rickenbach and Chérif Hadji
set up a private limited company called
"IGE" (Ingénierie Electrique) in Vienne
IGE changed its name to IESA and
became a public limited company
First foreign subsidiary – IESA
Alger
Increased capital to €240K
Moved to Le Jazz Parc
ISO 9001 certification
IGE was growing and
moved into new premises
ISEA moved to the Espace
Saint-Germain. 500 m² of
office space
Opened a subsidiary in
Cyprus
Set up a Simulation
department
Launched the Plug n'Test
simulator
Increased capital o €750K
Opened the Swiss subsidiary
in Martigny
Accreditations :
Vendor List :
Quality system :
As a player in the Oil & Gas industry, IESA Automation possesses the accreditations and
trained personnel necessary to carry out off-shore missions. Accordingly, the company is on
the TOTAL and ENI Vendor Lists.
Automation
Department
• Preliminary design (feasibility studies, preparation of design guidelines for
control & supervision systems, definition of control system architecture ….)
• Documentary production (functional analysis, detailed analysis, training
supports …), detailed engineering (PLC, IHM, Supervision’s code)
• FAT & integration tests with simulator
• Site supervision
• Commissioning
• Assistance to commissioning,
• On-site acceptance test
• Production ramp-up
• On-site maintenance and remote maintenance
• Operator training
• Auditing and expertise (feasibility studies, site survey, technical
specifications, master plans / typical drawings …)
• Design and sizing (power balance, standards and official regulations
applicable, project zoning, instrument lists...)
• Design and diagrams (single-line diagram, general connection diagrams,
layouts, equipment drawings, cable lists, Input/output lists …)
• Supply and manufacturing of electrical cabinets and equipment (low to
medium voltage panels up to 36 kV, fixed and plug-in power panels up to
4000 A - type 4b, equipment sets – ATEX, Junction Box…)
• Installation compliance checks
• Workshop acceptance of electrical equipment
• Supervision of electrical works
• Commissioning assistance
• Assistance for start-up and on-site performance tests
Electricity and
Instrumentation
Department
• Real-time 3D test simulators (design aid, PLC validation, commissioning
optimization – 30% faster …)
• Real-time 3D training simulators (creation of training tools, operation aids,
maintenance aids, safety …)
• Databases (SQL Server, Oracle, MySql…), study and design, installation,
backup, maintenance
• Network architecture (setting up of communication, network security, design
and maintenance of computer stock…)
• Applications development (interactions with databases, communication with
PLCs, supervision systems and HMIs…)
Simulation
Department
Industrial Data
Processing
Department
Gas Station
FPSO
Enhanced Oil
Recovery
Loading Arms
Other sectors: Ore processing, Glass,
Environment, Automotive, Papermaking, Food industry
Refineries
Activities :
Provide 2 operator consoles for 16
gas and petroleum product loading
arms.
Atex rating: Zone 1 II A T3
Services provided :
Automation design
Electrical equipment design
Manufacturing and FAT
Technical assistance
Commissioning and operator training
Equipment provided :
2 stainless steel consoles containing :
• EExd electrical enclosures
• ControlLogix PLCs
• distribution boards
• EExd junction boxes for motor power
supply
• Intrinsic safety junction boxes
• Power incoming
• Control boxes
• Atex radio remote control
Project highlights : Optimization of console size
Activities :
Provide an Electrical Management
System for two FPSOs (VLCC
conversion)
Services provided :
System design (PLC based)
Electrical cabinets design
Programming, FAT,
DVT (France, Norway, Singapore), SAT,
Commissioning
Engineering : 3,100 h
Programming and tests : 1,400 h
FAT : 200 h
SAT : to be performed in 2016/2017
Equipment provided :
4 system cabinets
4 marshalling cabinets
Integrated optical network
1 central PLC (CompactLogix)
4 communication PLCs
1 supervision workstation
2 local HMIs
700 hardwired I/Os
800 networked I/Os
12,000 points database
Project highlights : Short Track (8 months) + Low Cost Project
Activities :
Construction of a gas treatment unit
for turbines supply
Services provided :
Automation design
Electrical equipment design
Programming, FAT, SAT,
Commissioning
Equipment provided :
Control and power cabinet containing :
• Redundant S7 412H PLC
• Embedded control panel
• Communication Modbus TCP-IP to DCS
• Redundant power supply
• 150 hardwired I/Os
Project highlights : Redundant PLC
Activities :
Provide MCC & VSD switchboards
with related control system for an
Enhanced Oil Recovery Skid – Shell
specifications
Services provided :
Automation design
Electrical equipment design
Programming, Manufacturing, FAT,
Commissioning, SAT, Operators training
Equipment provided :
PLC cabinet (ControlLogix)
FTView SE supervision workstation
MCC switchboard (1600A - 4b type - double
busbar - withdrawable modules)
Set of VSD cabinets (Powerflex 753 110 kW)
Junction boxes
UPS
500 hardwired I/Os
Project highlights : MCC 4b switchboard + Pilot unit
Activities :
Provide an Electrical Control
System for a refinery
Services provided :
System design (DCS based)
Electrical cabinets design
Programming, FAT, SAT,
Commissioning
Warm restart of substations and
assistance for production start-up
Engineering: 2,500 h
Programming and testing: 5,000 h
FAT: 500 h - SAT: 1,000 h
Project highlights : PCS7 DCS + I/Os amount
Equipment provided :
2 system cabinets – 9 marshalling cabinets
9 optical/copper network cabinets
2 synchronisation cabinets for turbines
1 redundant controller AS 400H
9 stand-alone controllers AS 400
1 GPS master clock
2 main supervision workstations
1 engineering workstation
9 distributed supervision panels
5,000 hardwired I/Os
30,000 networked I/Os
50,000 point database
2,500 communicating devices connected
Activities :
Provide operator consoles for LNG
loading arms
Atex rating: Zone 2 II A T3
Services provided :
Automation design
Electrical equipment design
Manufacturing and FAT
Technical assistance
Commissioning and operator training
Equipment provided :
Stainless steel console containing :
• EExd electrical enclosure
• Intrinsic safety junction boxes
• EExe power incoming
• EExe control box, Atex radio remote
control
• PLC cabinet (S7 315F)
• Embedded control panel
• WinCC supervision system
• 340 hardwired I/Os
Project highlights : SIL 2 Safety PLC + Position Monitoring
System for the arms
Activities :
Provide a PDCS with Power
Management System facilities on an
FPSO
Services provided :
System design (PLC based)
Electrical cabinets design
Programming, FAT, SAT,
Commissioning
Assistance during towing and Offshore
Engineering : 2,500 h
Programming and testing : 3,000 h
FAT : 500 h – SAT : 200 h
Equipment provided :
4 system cabinets, 3 marshalling cabinets
1 optical network bay
3 redundant S7 417H PLCs
3 stand-alone S7 416 PLCs
4 supervision workstations
3 GPS master clocks
900 hardwired I/Os
3,500 networked I/Os
9,000 point database
Project highlights : 3 redundant PLCs + Power Management
System (Load sharing)
Activities :
Extension of electrical network for
the interconnection of two FPSOs
Services provided :
Modification of existing PDCS design
Modification of programs and HMI,
FAT, SAT, Commissioning
Engineering : 1,800 h
Programming : 1,100 h
Test and FAT : 800 h
Equipment provided :
Extension of existing cabinets (I/O and
communication cards)
PDCS FPSO DALIA – Angola 2013-2015
Project highlights : Hot swapping
Activities :
Technical assistance and expertise
Services provided :
Site survey
Training sessions for maintenance operators and system engineers
Failure diagnosis and sequence of events analysis
Optimizations and improvements of systems
Troubleshooting interventions and PDCS modifications
Maintenance support on shore and off shore
Project highlights : Optimisation of turbine operation (3x25 MW)
Activities :
Provide an Electrical Management
System for a FPSO
Services provided :
System design (PLC based)
Electrical cabinets design
Programming, FAT, SAT,
Commissioning
Assistance during Towing and Offshore
Engineering : 1,750 h
Programming and tests : 3,000 h
FAT : 520 h - SAT : 200 h
Equipment provided :
7 System cabinets
5 marshalling cabinets
Network cabinets and cubicles (optical fiber,
copper)
1 redundant S7 417H PLC
6 stand-alone S7 414 PLCs
1 GPS master clock
2 supervision workstations
600 hardwired I/Os
3,700 networked I/Os
7,500 points database
Project highlights : 1 redundant PLC + High performances system
Waste Water Treatment Plant
ALGERIA
St Gobain L’Arbosc - Fume Treatment Center
for a Glass Factory
SPAIN
Michelin Tire Factories
Dedusting Systems
CHINA - INDIA - BRAZIL
Paper pulp preparation (Recycling)
UK
Liquid Pitch Terminal – Aluminium
Plant
BAHREÏN
Green Anode Plant– Aluminium Plant
SAUDI ARABIA
Diffusion Tower – Sugar Plant
RUSSIA
Handling System – Tire Plant
HUNGARY – FRANCE - SPAIN
Simulator for Pot Tending Machine
Aluminium Plant
Training for operators
Transitic simulator – Plant
MICHELIN
Factory Acceptance tests L1/L2
Company name : IESA
Legal status : SA (Public Limited Company)
Capital : 750,000 €uros
Date of creation : 1993
Head office : 30 avenue Général LECLERC - 38200 VIENNE - FRANCE
Workforce : 48 people including 38 engineers and technicians
Subsidiaries : Algeria, Cyprus, Switzerland
International business : Interventions in over 40 countries
Turnover : 2010 : € 3.4 M
2011 : € 5.2 M
2012 : € 5.3 M
2013 : € 4,8 M
2014 : € 5 M
ABB
ALCAN
AREVA
BIWATER
CEGELEC
CINETIC
CNIM
DELTA NEU
DURR ECOCLEAN
ECL
ECM
2H ENERGY
FIVES SOLIOS
FMC TECHNOLOGIES
INVENSYS
KADANT LAMORT
LAB
MAGUIN
MICHELIN
PROCESS SYSTEMS
SAINT GOBAIN GLASS
SAIPEM
SNF FLOERGER
SONATRACH
SAUR
SIEMENS
TAIM WESER
TECHNIP
TOTAL
VEOLIA ENVIRONNEMENT
Iesa Group - Jazz Parc Miles - Espace St Germain - 38200 VIENNE - France
vbr@iesa-group.com mdk@iesa-group.com
http://www.iesa-group.com

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IESA: Automation for Oil & Gas Industry

  • 1.
  • 2. IESA Automation provides to customers (EPC, OEM, End Users) with advice services and know-how in the electrical installations, automation and industrial simulators fields. In particular its engineering department has built a solid a reputation in automated processes and power distribution projects in the Oil & Gas sector. Christian Rickenbach and Chérif Hadji set up a private limited company called "IGE" (Ingénierie Electrique) in Vienne IGE changed its name to IESA and became a public limited company First foreign subsidiary – IESA Alger Increased capital to €240K Moved to Le Jazz Parc ISO 9001 certification IGE was growing and moved into new premises ISEA moved to the Espace Saint-Germain. 500 m² of office space Opened a subsidiary in Cyprus Set up a Simulation department Launched the Plug n'Test simulator Increased capital o €750K Opened the Swiss subsidiary in Martigny
  • 3. Accreditations : Vendor List : Quality system : As a player in the Oil & Gas industry, IESA Automation possesses the accreditations and trained personnel necessary to carry out off-shore missions. Accordingly, the company is on the TOTAL and ENI Vendor Lists.
  • 4. Automation Department • Preliminary design (feasibility studies, preparation of design guidelines for control & supervision systems, definition of control system architecture ….) • Documentary production (functional analysis, detailed analysis, training supports …), detailed engineering (PLC, IHM, Supervision’s code) • FAT & integration tests with simulator • Site supervision • Commissioning • Assistance to commissioning, • On-site acceptance test • Production ramp-up • On-site maintenance and remote maintenance • Operator training
  • 5. • Auditing and expertise (feasibility studies, site survey, technical specifications, master plans / typical drawings …) • Design and sizing (power balance, standards and official regulations applicable, project zoning, instrument lists...) • Design and diagrams (single-line diagram, general connection diagrams, layouts, equipment drawings, cable lists, Input/output lists …) • Supply and manufacturing of electrical cabinets and equipment (low to medium voltage panels up to 36 kV, fixed and plug-in power panels up to 4000 A - type 4b, equipment sets – ATEX, Junction Box…) • Installation compliance checks • Workshop acceptance of electrical equipment • Supervision of electrical works • Commissioning assistance • Assistance for start-up and on-site performance tests Electricity and Instrumentation Department
  • 6. • Real-time 3D test simulators (design aid, PLC validation, commissioning optimization – 30% faster …) • Real-time 3D training simulators (creation of training tools, operation aids, maintenance aids, safety …) • Databases (SQL Server, Oracle, MySql…), study and design, installation, backup, maintenance • Network architecture (setting up of communication, network security, design and maintenance of computer stock…) • Applications development (interactions with databases, communication with PLCs, supervision systems and HMIs…) Simulation Department Industrial Data Processing Department
  • 7. Gas Station FPSO Enhanced Oil Recovery Loading Arms Other sectors: Ore processing, Glass, Environment, Automotive, Papermaking, Food industry Refineries
  • 8. Activities : Provide 2 operator consoles for 16 gas and petroleum product loading arms. Atex rating: Zone 1 II A T3 Services provided : Automation design Electrical equipment design Manufacturing and FAT Technical assistance Commissioning and operator training Equipment provided : 2 stainless steel consoles containing : • EExd electrical enclosures • ControlLogix PLCs • distribution boards • EExd junction boxes for motor power supply • Intrinsic safety junction boxes • Power incoming • Control boxes • Atex radio remote control Project highlights : Optimization of console size
  • 9. Activities : Provide an Electrical Management System for two FPSOs (VLCC conversion) Services provided : System design (PLC based) Electrical cabinets design Programming, FAT, DVT (France, Norway, Singapore), SAT, Commissioning Engineering : 3,100 h Programming and tests : 1,400 h FAT : 200 h SAT : to be performed in 2016/2017 Equipment provided : 4 system cabinets 4 marshalling cabinets Integrated optical network 1 central PLC (CompactLogix) 4 communication PLCs 1 supervision workstation 2 local HMIs 700 hardwired I/Os 800 networked I/Os 12,000 points database Project highlights : Short Track (8 months) + Low Cost Project
  • 10. Activities : Construction of a gas treatment unit for turbines supply Services provided : Automation design Electrical equipment design Programming, FAT, SAT, Commissioning Equipment provided : Control and power cabinet containing : • Redundant S7 412H PLC • Embedded control panel • Communication Modbus TCP-IP to DCS • Redundant power supply • 150 hardwired I/Os Project highlights : Redundant PLC
  • 11. Activities : Provide MCC & VSD switchboards with related control system for an Enhanced Oil Recovery Skid – Shell specifications Services provided : Automation design Electrical equipment design Programming, Manufacturing, FAT, Commissioning, SAT, Operators training Equipment provided : PLC cabinet (ControlLogix) FTView SE supervision workstation MCC switchboard (1600A - 4b type - double busbar - withdrawable modules) Set of VSD cabinets (Powerflex 753 110 kW) Junction boxes UPS 500 hardwired I/Os Project highlights : MCC 4b switchboard + Pilot unit
  • 12. Activities : Provide an Electrical Control System for a refinery Services provided : System design (DCS based) Electrical cabinets design Programming, FAT, SAT, Commissioning Warm restart of substations and assistance for production start-up Engineering: 2,500 h Programming and testing: 5,000 h FAT: 500 h - SAT: 1,000 h Project highlights : PCS7 DCS + I/Os amount Equipment provided : 2 system cabinets – 9 marshalling cabinets 9 optical/copper network cabinets 2 synchronisation cabinets for turbines 1 redundant controller AS 400H 9 stand-alone controllers AS 400 1 GPS master clock 2 main supervision workstations 1 engineering workstation 9 distributed supervision panels 5,000 hardwired I/Os 30,000 networked I/Os 50,000 point database 2,500 communicating devices connected
  • 13. Activities : Provide operator consoles for LNG loading arms Atex rating: Zone 2 II A T3 Services provided : Automation design Electrical equipment design Manufacturing and FAT Technical assistance Commissioning and operator training Equipment provided : Stainless steel console containing : • EExd electrical enclosure • Intrinsic safety junction boxes • EExe power incoming • EExe control box, Atex radio remote control • PLC cabinet (S7 315F) • Embedded control panel • WinCC supervision system • 340 hardwired I/Os Project highlights : SIL 2 Safety PLC + Position Monitoring System for the arms
  • 14. Activities : Provide a PDCS with Power Management System facilities on an FPSO Services provided : System design (PLC based) Electrical cabinets design Programming, FAT, SAT, Commissioning Assistance during towing and Offshore Engineering : 2,500 h Programming and testing : 3,000 h FAT : 500 h – SAT : 200 h Equipment provided : 4 system cabinets, 3 marshalling cabinets 1 optical network bay 3 redundant S7 417H PLCs 3 stand-alone S7 416 PLCs 4 supervision workstations 3 GPS master clocks 900 hardwired I/Os 3,500 networked I/Os 9,000 point database Project highlights : 3 redundant PLCs + Power Management System (Load sharing)
  • 15. Activities : Extension of electrical network for the interconnection of two FPSOs Services provided : Modification of existing PDCS design Modification of programs and HMI, FAT, SAT, Commissioning Engineering : 1,800 h Programming : 1,100 h Test and FAT : 800 h Equipment provided : Extension of existing cabinets (I/O and communication cards) PDCS FPSO DALIA – Angola 2013-2015 Project highlights : Hot swapping
  • 16. Activities : Technical assistance and expertise Services provided : Site survey Training sessions for maintenance operators and system engineers Failure diagnosis and sequence of events analysis Optimizations and improvements of systems Troubleshooting interventions and PDCS modifications Maintenance support on shore and off shore Project highlights : Optimisation of turbine operation (3x25 MW)
  • 17. Activities : Provide an Electrical Management System for a FPSO Services provided : System design (PLC based) Electrical cabinets design Programming, FAT, SAT, Commissioning Assistance during Towing and Offshore Engineering : 1,750 h Programming and tests : 3,000 h FAT : 520 h - SAT : 200 h Equipment provided : 7 System cabinets 5 marshalling cabinets Network cabinets and cubicles (optical fiber, copper) 1 redundant S7 417H PLC 6 stand-alone S7 414 PLCs 1 GPS master clock 2 supervision workstations 600 hardwired I/Os 3,700 networked I/Os 7,500 points database Project highlights : 1 redundant PLC + High performances system
  • 18. Waste Water Treatment Plant ALGERIA St Gobain L’Arbosc - Fume Treatment Center for a Glass Factory SPAIN Michelin Tire Factories Dedusting Systems CHINA - INDIA - BRAZIL Paper pulp preparation (Recycling) UK
  • 19. Liquid Pitch Terminal – Aluminium Plant BAHREÏN Green Anode Plant– Aluminium Plant SAUDI ARABIA Diffusion Tower – Sugar Plant RUSSIA Handling System – Tire Plant HUNGARY – FRANCE - SPAIN
  • 20. Simulator for Pot Tending Machine Aluminium Plant Training for operators Transitic simulator – Plant MICHELIN Factory Acceptance tests L1/L2
  • 21. Company name : IESA Legal status : SA (Public Limited Company) Capital : 750,000 €uros Date of creation : 1993 Head office : 30 avenue Général LECLERC - 38200 VIENNE - FRANCE Workforce : 48 people including 38 engineers and technicians Subsidiaries : Algeria, Cyprus, Switzerland International business : Interventions in over 40 countries Turnover : 2010 : € 3.4 M 2011 : € 5.2 M 2012 : € 5.3 M 2013 : € 4,8 M 2014 : € 5 M
  • 22. ABB ALCAN AREVA BIWATER CEGELEC CINETIC CNIM DELTA NEU DURR ECOCLEAN ECL ECM 2H ENERGY FIVES SOLIOS FMC TECHNOLOGIES INVENSYS KADANT LAMORT LAB MAGUIN MICHELIN PROCESS SYSTEMS SAINT GOBAIN GLASS SAIPEM SNF FLOERGER SONATRACH SAUR SIEMENS TAIM WESER TECHNIP TOTAL VEOLIA ENVIRONNEMENT
  • 23. Iesa Group - Jazz Parc Miles - Espace St Germain - 38200 VIENNE - France vbr@iesa-group.com mdk@iesa-group.com http://www.iesa-group.com