I4MS join webinar_c2t_digitbrain_

1
Unveiling the potential of digital twins
17th of June 2021 | 13:00 - 14:00
CEST
for the manufacturing industry
Speakers: Tor Dokken (Change2Twin), André Stork
(DIGITBrain), Dario Petraroia (Transfer Systems),
Jeroen Broekhuijsen (TNO)

Agenda
13:00-13:05 Introduction to the session and I4MS presentation –
Maria Roca, I4MS Project Manager
13:05-13:20 Presentation from Jeroen Broekhuijsen,
Team lead Digital Twinning at TNO and expert of the Change2Twin Project
13:30-13:40 Presentation of the offer for SMEs within Change2Twin:
Tor Dokken, Change2Twin Project Coordinator
13:40-13:50 Presentation of the offer for SMEs within DIGITBrain:
André Stork, Head of Department for Interactive Engineering Technologies, Fraunhofer IGD and Scientific
Coordinator of DIGITbrain Project
13:50 – 14:00 The experience of SMEs:
Dario Pietraroia, Partner at Technology Transfer Systems Srl.

4
I4MS
ICT Innovation for
Manufacturing SMEs in a nutshell
Opportunities for SMEs
Maria Roca – I4MS Project Manager
maria.roca@fundingbox.com

What is the I4MS initiative?
Tools and Technologies for Transformation: accelerate digital uptake by manufacturing companies
I4MS (ICT Innovation for Manufacturing SMEs) is the initiative promoted by the European
Commission to foster the digital innovation of manufacturing SMEs in Europe in order to boost their
competitiveness in the digital era.
THE I4MS GOAL
Contribute to the adaptation of European SMEs
to the current digital transformation challenges
• Promoting knowledge exchange.
• Encouraging cross-border cooperation.
• Informing about the latest market trends.
• Providing access to funding opportunities.

6
BRINGING THE I4MS INNOVATION ECOSYSTEM TO THE MARKET
I4MS Phase 4 – Innovation Actions
6
HPC
SMART MODELLING,
SIMULATION AND
OPTIMIZATION
FOR DIGITAL TWINS
COGNITIVE
AUTONOMOUS
SYSTEMS & HUMAN-
ROBOT INTERACTION
LASER-BASED
ADDITIVE MANUFACTURING
INNOVATIVE
ARTIFICIAL INTELLIGENCE
TECHNOLOGIES:
o AI
o DIGITAL TWINS
o HPC
o LASER-BASED ADDITIVE
MANUFACTURING
o HUMAN-ROBOT
INTERACTION
o COGNITIVE
AUTONOMOUS SYSTEMS
o SENSORS
o CPS
o IOT
o ROBOTICS

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2021
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01/06/2021- 30/09/2021
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01/05/2021- 15/07/2021
01/07/2021- 15/09/2021
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📆 22 June at 10:00 CEST. Register here.
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📆 17th June at 13:00 CEST. Register here.
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TIME
PRESENTER DATE
The potential of Digital Twins for
Manufacturing
I4MS Webinar together with
DigitBrain
M. Sc. B.J. Broekhuijsen (TNO)
DATE
17-06-2021
TIME
13:05-13:20 hrs
13:05 – 13:20 hrs
17-06-2021

Jeroen Broekhuijsen
• Business Consultant at TNO & Team lead Digital
Twinning
• 15 years doing Digital Twinning & digitalization with
companies in many different domains
Paint
Packaging
Machines
3d printing
Destination Earth

Change2Twin overall process
• Understand what digital twins can do (be informed by
your DIH)
• Understand where you are digitally, and where you need to
go (Assessment)
• Create a plan to make it work (7 step approach)
• Find the right partners to implement it (Marketplace)
• Do the work (open calls)
• Show & tell -> expand the network (second round)

Smart Industry, Digitalization,
Digital Twinning
Digitalization:
The process of
applying digital
technology in all
your company
processes
Smart Industry:
Connecting products
machines and
people to produce in
a smarter way
Digital Twinning

Barrier
We speak about
this
But most
companies are
only just starting

Biggest barriers for Digital
Twins
Digital Twinning
Having the right
level of
digitalization to
make twins
happen
Knowing how to
apply twins with
purpose and
create value
This we can
solve
This is hard work

Digital Twins in manufacturing

Why use a digital twin
• Decrease risks
• Do the unfeasible
• Increase engagement &
understanding
• Capture knowledge
• The twin should drive the digital
empowerment of employees
• Estimate of 20%
• time gain
• less cost
• increase in profit
• Better function
• Based on expert
opinion

Types and uses of twins
Virtual Prototype Twin Digital Twin
Design Construct Commission Operate Maintain Refurbish End of Life
Virtual
design
Customer
engagement
Commissioning
Feedback to
engineering
Optimalization
& quality
Monitoring Diagnosis Maintenance
Planning Logistics Smart
Systems

Applications
Shop Floor
(for production)
Office
(customers, analysis, finance, management, etc)
Warehouse
(for parts /
internal
distribution)
Warehouse
(for parts /
products)
R&D,
Engineering
Operations
(Planning,
work prep,
service, …)
Supply chain
Manufacturer
Customers
virtual
design
feedback to
engineering
customer
engagement
monitoring
optimization
diagnosis
commissioning
scheduling
preventive
maintenance
logistics

Automated
production
Optimalization
& quality
Monitoring
Deviations in millimeter with respect to the fitted product model
Peak deviation -0.44mm
Distance CAD pointcloudvs camera mesh
Compare as measured vs design
Increased
quality
Optimalization
& quality
Monitoring
Maintenance
Assisted
Maintenance
Virtual
design
Design
process

Simulate the
production
Optimalization
& quality
Daily
Operations
Monitoring
Predict order
changes
Predictive
Maintenance
Feedback to
engineering
Planning
Your order: 3A550GT, 500 pieces
Order
Received
Work
Prep & check
Sheetmetal
Cutting
Delivery
Collect
& ship
Sheetmetal
Bending
Post-process
Pre-process
11 November 2020
12 November
12 November
13 November
Expected:
15 November
Expected:
14 November
Now engaged:
13 November
368/500 pieces Expected:
13 November
Progress 74%
van the job
Delivery date
15 November
No expected delays
Maintenance

Thank you for your attention!
Contact after the session
send an e-mail to hello@change2twin.eu

DATE
AUTHORS
CHANGE2TWIN:
Digital Twin for every manufacturing
SME!
Tor Dokken
Change2Twin Coordinator
June 17, 2021
The project has received funding from EU’s Horizon 2020 Research and Innovation Programme, Grant Agreement nr. 951956

What is a Digital Twin?
A digital twin is a digital replica
of an artefact (product,
machine…), process or service,
which is so accurate that it can
be used as basis for taking
decisions.
The digital replica and the
physical world are often
connected by streams of data.

• The goal is to ensure that
manufacturing SMEs have
easy access to technologies
needed to deploy a digital twin
• Offers an end-to-end funding
scheme targeting
manufacturing SMEs,
technology providers, DIHs*
• Main target group
manufacturing SMEs,
technology providers, DIHs
• Digital twin maturity assessment
vouchers (10 K€) (Funding up to 49x)
• 1st Call closed 30/03-21 (Max 25x funded)
22 proposals above threshold
• 2nd call in 2022
• Digital twin deployment
vouchers (90 K€) (Funding up to 21x)
• 1st call to be published 30/06-21, Closing
30/09-21, (Max 11x funded)
• 2nd call in 2022
• Applications to be submitted by end-
users
CHANGE2TWIN funding scheme
*Digital Innovation Hubs

Innovation made by CHANGE2TWIN
 easy access to digital twin – funding, guidance, testing,
deployment
 4x open calls - Assessment and Deployment Vouchers
for manufacturing SMEs
 Change2Twin MARKETPLACE – one stop shop for
digital twinning solutions
 4x experiments with diverse manufacturers upfront
 Change2Twin COMMUNITY – virtual space for digital
twinning enthusiasts
Artwork by Karla Vidal on Unsplash

CHANGE2TWIN 4 manufacturing SMEs:
1. Assessment and twinning recipe
by a Digital Innovation Hub
2. Deployment of digital twin with
technology provider
3. Experiments and optimisation of
the digital twin
4. Funding to make the digital twin
accessible
5. No prior knowledge required
Artwork by Kon Karampelas on Unsplash

CHANGE2TWIN 4 technology providers:
1. Publish your technology in
Change2Twin marketplace free of
charge
2. Digital Innovation Hubs will create
twinning recipe for SMEs using your
technology
3. Work with SMEs and turn their
twinning recipe into reality
4. Create a test the digital twin
5. Acquire new customers and discover
new markets
Artwork by Markus Spiske on Unsplash

CHANGE2TWIN 4 Digital Innovation Hubs:
1. Change2Twin training and certification
for digital twinning
2. Assessment of SME potential to deploy
a digital twin
3. Creation of ready-to-use twinning
recipes for local SMEs
4. Free use of Change2Twin marketplace
containing twinning technologies
5. Broker between SME and technology
provider
Artwork by NeONBRAND on Unsplash

• Robopac
• Graphenstone
CHANGE2TWIN experiments
• Proof of concept
• 4 diverse
manufacturers
• Winter 2020/Spring
2021
• Documentation
available online

Meet the CHANGE2TWIN consortium:

Send us an email: hello@change2twin.eu
Visit our website: www.change2twin.eu
Follow us on LinkedIn:
www.linkedin.com/company/change2twin
Thank you for your attention!
Any questions? Comments?

Internal
Presentation of the offer for SMEs within
DIGITBrain
Prof. Dr. André Stork
Fraunhofer IGD, Head of Department
Interactive Engineering Technologies
DIGITbrain Scientific / Tech. Coordinator
17.06.2021

Internal
DIGITbrain - Goal
25/06/21
DIGITbrain has received funding from the European Union’s Horizon 2020
research and innovation programme under grant agreement No 952071
40
• enable customised Industrial Products and
• facilitate cost-effective distributed and localised production for manufacturing SMEs
applying
• modelling
• simulation
• optimisation
• analytics and
• machine learning tools
and augmenting
• the concept of Digital Twins with a memorising capacity

Internal
A Digital Twin is a formal digital representation of some system or process
that captures attributes and behaviours of that entity suitable for
communication, storage, interpretation or processing within a certain context.
The Digital Twin information includes, but is not limited to,
combinations of the following categories:
• physics-based models and data,
• analytical models and data,
• time-series data and historians,
• transactional data, master data, visual data and
• computations performed by executing implementations
of algorithms which evaluate models.
Definition adapted from the definition of the Industrial Internet Consortium Feb.2020:
https://www.iiconsortium.org/pdf/IIC_Digital_Twins_Industrial_Apps_White_Paper_2020-02-18.pdf
Digital Twin - Definition
25/06/21
41
Data Model
Algo-
rithm
Sytem
or
Process

Internal
Digital Twin - Definition
25/06/21
42
Industrial Product (IP):
a product (machine) that
produced other goods
Data Model
Algo-
rithm
Indus-
trial
Product
A Digital Twin is a formal digital representation of some system or process
that captures attributes and behaviours of that entity suitable for
communication, storage, interpretation or processing within a certain context.
The Digital Twin information includes, but is not limited to,
combinations of the following categories:
• physics-based models and data,
• analytical models and data,
• time-series data and historians,
• transactional data, master data, visual data and
• computations performed by executing implementations
of algorithms which evaluate models.
Definition adapted from the definition of the Industrial Internet Consortium Feb.2020:
https://www.iiconsortium.org/pdf/IIC_Digital_Twins_Industrial_Apps_White_Paper_2020-02-18.pdf

Internal
Offers, results and impact
1. Digital Brain (Db) concept
␥ publish, compose and orchestrate data, models, algorithms, and resources
2. Db Solution
␥ integrates technology such as Clouds, FIWARE, co-simulation, ML, etc.
3. develop MaaS business model
␥ to be implemented by the DIHs
4. augment the capabilities of the Digital Agora
␥ a workspace and marketplace integrating Db concept and MaaS
5. conduct three waves of experiments
␥ validate the project results
6. run 2 Open Calls
␥ benefitting manufacturing SMEs and ISVs, expanding DIGITbrain
7. evangelise the manufacturing community
␥ on the benefits and impact of MaaS – DIHs involvement
25/06/21
43
Our map of DIHs

Internal
DIGITbrain – what we offer
25/06/21
44
technically
• DIGITbrain Solution including
• Digital Agora (workspace/marketplace)
• Complex internals support
• automated deployment
• execution on Edge, Cloud,
HPC resources
• memorising capability of
Digital Product Brain
• monitoring, exploring, learning
• you just have to author, publish
and compose your assets
• simple to populate

Internal
25/06/21
45
non-technically
• Expertise of our comptence centers and DIHs
• Consultancy for commercialisation of results
Core technical and administrative partners
Network of DIHs

Internal
25/06/21
46
non-technically
• Expertise of our comptence centers and DIHs
• Consultancy for commercialisation of results
• Additional marketing and sales channel
with the Digital Agora
• access to potentially new markets
• Community building

Internal
DIGITbrain – our philosophy / your benefits
25/06/21
47
Philosophy
• Separation of Data, Model and Algorithms
• Describe and publish assets to Db by
metadata
• Provide authoring tools and algorithms –
still open and welcoming new ones
• Transparently support different compute
resources
Benefits
• Reusable building blocks to compose
Digital Twins more rapidly
• Search and find all assets in your company
• Democratize access
• Easy and affordable access to HPC and
Cloud resources as well as Edge devices
Ultimately contributing to the Manufacturig-as-a-Service business model!

Internal
25/06/21
Which use cases? Where to benefit: examples
48
Adapt IP based on insights derived from DTs in the DIGITbrain
Re-design and evolve an IP to a next-gen version
virtual testing/simulating
physical testing/simulating
Production engineering / Production planning
Producing and monitoring
Quality assurance
“distribution” of
production capacity
Faster adaptation to changing requirements using
knowledge represented in Db and the DTs
Easing virtual testing before applying change to IP
Provided the corresponding Digital Twins, identify
maintenance needs for predictive maintenance
DTs may help to prevent damages
LCA activities address
recycling and support
evolution to more
environment-friendly
design and operation of
Industrial Products (IPs)

Internal
Who can benefit?
25/06/21
49
• Producers of manufacturing machinery (manufacturers of Industrial Products)
• Manufacturing companies (users of Industrial Products)
• Model Providers/Developers (ISV / VAR / Consultants / RTO)
• Algorithm Providers/Suppliers (ISV / VAR / RTO)
• DIHs
• and many more
from Open Call (next deadline: 30.06.2021)
and beyond …

Internal
Q&A
link to Open Call
https://digitbrain.eu/open-calls/

Internal
Experiment 5
Digital Brain for Laser-Cutting and Forming of Aluminium
Dario Pietraroia
Technology Transfer System
DIGITbrain Tech Core Partner
17.06.2021
pietraroia@ttsnetwork.com

Internal
25/06/21
52
Experiment overview
Laser-cutting and forming of aluminium products: a complex, automated manufacturing system
where different technologies, different vendors and different control systems co-exist and
cooperate.
TTS - ISV NXT - VAR
START4.0 - DIH
␥GIGANT is a manufacturing SME working in the metal processing field

Internal
Other partners
25/06/21
53
Technology Transfer System realized a modular system to create
digital twins of GIGANT production lines using DDDSimulator
NXT control developed a IEC-61499 Middleware to interface the PLC’s of
the real plant with the DigitBrain platform
START 4.0 coordinated the experiment

Internal
Introduction to the experiment
25/06/21
54
The scope of the experiment is not to realize a single model, but a catalogue of modular prototypes
which can be used to compose alternative layouts for the cutting and forming of aluminium sheets

Internal
Introduction to the experiment
25/06/21
55
The modules are then combined using a drag and drop interfaces and connected to create a plant
layout

Internal
Architecture: negotiation/bidding phase
25/06/21
56
DDD Model editor
Simulation models
Layout X Layout Y
Production plan
Parameters
Production plan
Parameters
KPIs

Internal
Mapping of the experiment
25/06/21
57
Simulation bundle
Authoring tool
DDD Model editor
Model-Algorithm tuple
EXPORT

Internal
Architecture: first deployment
25/06/21
58
DDD Model editor
Digital twin
CPSizer
Real plant
MODBus
FIWARE
TTS SERVER
LOCAL PC
LOCAL PC
CLOUDBROKER
FIWARE
Linux/Windows vm
MQTT
NGSI API
API?
MODBUS
INTERNET
INTERNET
INTERNET
ETHERNET

Internal
IEC61499 – Mapping of Press and Simulation
25/06/21
59
IEC-61499
• Distributed connectivity
• Flexible data flow integration
• Object Orientation
• Event-Driven
• CPSizer: upgrade of existing PLC with IEC 61131
• Data Analysis (AI, Predictive Maintenance-integration)
• Independent from the hardware
Digital Twin
Press
Gateway
CPSizer
Automation-Solution
Modbus,… MQTT,…
OT
Operation Technology
IT
Information Technology
Real Time Right Time

Internal
IEC61499-Architecture for DIGITbrain
25/06/21
60
Press
Modbus-Master
IEC61499-
Gateway/Application
MQTT-Client
Modbus Slave
Feeder
destacker
Modbus Slave
Trimming
machine
Modbus Slave
Robot
Modbus Slave
MQTT-Client
Digital Twin
MQTT-Broker
OT
Operation Technology
IT
Information Technology
Edge-Node
Virtualisation
Modbus-Master
Operator-HMI
IT-Bus
OT-Bus

Internal
25/06/21
61
Orion
context
broker
JSON
IOT
agent
Mosquitto
MONGO
DB
Keyrock
id
management
Wilma
PEP Proxy
27017 : 27017
MY SQL
3306 : 3306 1026 : 1026
3005 : 3005
27017 : 27017
1027 : 1027
3005 : 3005
4041 : 4041
1883 : 1883
TTS server
CloudBroker vm CPSIser PC
TTS simulation NXT/TTS app
Architecture: first deployment detail

Internal
25/06/21
62
Experiment state, realized model
Dished bottom for tank construction

Internal
25/06/21
63
Experiment state, realized model

Internal
25/06/21
64
TTS server
Experiment state, comparing models
The robot was the bottleneck in the
1 robot layout, so the and user
created a 2 robot layout

Internal
25/06/21
65
Experiment state: platform integration

Internal
25/06/21
66
Experiment state: platform integration

Internal
THANK YOU
for your interest
25/06/21
67

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