The i1000D handler has a simple but robust design with high clearance for tall components. It can operate boards from left to right or right to left. Key components include an LCD monitor, operation buttons, and status indicator. It uses various test modes and pin cards to test resistors, capacitors, and perform other functions. It has adjustable fixtures, sensors, and a programmable conveyor belt to precisely position boards for testing.

1. i1000D with JET Board
Handler

2. The Key Points about the Handler
Simple but Robust Design
High upper and lower clearance for tall components
Left to Right or Right to Left. Needs to be specified upon
ordering

3. Knowing the Knobs and Buttons
Status Indicator
Tower
LCD monitor
Operation Buttons
Keyboard & Mouse
Tray
Test section with door
i1000D Testhead

4. Formatting the BOM
Value
D
Q
JP
Page 4

5. Resistor Test CC mode (Low resistance)
A
Test Mode
CV Mode = Constant Voltage (Max 100mA)
CC Mode = Constant Current (Max 2.5V) R V
I ADC V R=
I
Current based on
UUT resistance
B
CV mode (High resistance) with guarding CC guarding
100mV
Page 5

6. Electrolytic Capacitor Polarity Test
A When voltage is applied to correct terminals
of a capacitor, it starts charging
A
R3
-
-
- +
-
-
-
+
+
+
-
-
-
+
+
+ R1 R2
-
-
-
+
+
+
-
-
+
+
+
B EA
V- V+
We can use R1 and R2 and R3 to simulate. R2 >> R1
because case is mostly tied to negative input.
Voltage between V+ and casing is high because R2>> R1.
B EA Voltage between V- and casing is low.

7. i1000D System Overview
Card Cage Front View Parts in the Testhead
System Switch Box
PC Controller
N6700 DUT PS Unit
Switch PS modules
Linear PS Board
Measurement Card
Pin Cards – Max of 27pcs
Types of Pin Cards
128 channels Analog Pin card
64 channels Hybrid Pin Card
DUT PS Card
HV DUT PS Card
Page 7

8. DUT Power Supplies
Types of DUT Power Supplies
DUT Power Supply Card
HV DUT Power Supply Board
N6700 DUT Power Supply
(4x 6751A)
Channel Output DUT HV DUT N6700 DUT Power
Power Supply Power Supply Supply
Programmable Chn 1 0~ 5V @ 20A 0~ 5V @ 20A 0~50V @ 5A
Programmable Chn 2 0~ 5V @ 20A 10~ 100V @ 10mA 0~50V @ 5A
Programmable Chn 3 0~ 20V @ 4A 0~ 14V @ 10A 0~50V @ 5A
Programmable Chn 4 0~ -14V @ 5A 0~ -14V @ 5A System
0~50V @ 5A
IO Card
Note : Chn2 of HV DUT PS is used only for Zener Diode tests.
Page 8

9. The Control Buttons
Press Up/Down

10. Left Side and Right Side
Clearance is 20mm
i1000D shows error message when internal temperature > 45 C
IN-LINE left side view IN-LINE right side view
Cooling Fans Cooling Fans

11. Handler Rear View
Electro-Magnetic
Valves for
Conveyor, Fixture
Main Press Down
lock and Board Compressed air
Unit Cylinder
Controller Power stopper gauge
i100D
Testhead Electro-Magnetic Compressed air
Main Power
Power Valves for Board input
Markers

12. Right Bottom Corner from Back Side
Power connector
SEMEMA INTEFACE
SMEMA Interface
JET I1000 IN_LINE
LOAD_AVAILABLE+ UNLOAD READY -
IN IN
LOAD_AVAILABLE- UNLOAD READY +
2
JR5
1 3
4 6
5 7
8 10
SHIELD
9 11 ICT_READY+ OUT ICT AVAILABLE+
12 14 OUT
2
JR4
AMP_CIR ICT_READY- ICT AVAILABLE- 1 3
13
4 6
5 7
OK_NG+ SHIELD 8
9
10
11
OUT 12 14
OK_NG-
AMP_CIR
13
Loader signal connector TO UNLOAD MACHINE
(SMEMA Compatible)
Un-loader signal connector
(SMEMA Compatible)

13. Inside the Front Door
Upper
Fixture
Press Down
Unit
Conveyor
Belt
Rail
width
adjustor
Down Fixture Rail fix bolt
Fixture Interface

14. On the Conveyor
Double- Slow down
load triggering
Board
sensor sensor
Stopper
Board Flatness
Alignment Sensor

15. The Board Alignment Switched Probes

16. Adjusting the Sensors for Loading
Around 2 times of UUT length
More than 8 cm
Dual
Load
Sensor
Board Flatness
Motor slow
Alignment Sensor
down sensor
(not used)