This document provides information on low ohm power resistors of the HHE series from HTR-India. It includes specifications on power ratings at different temperatures, resistance values, dimensions, materials used, applications, features, electrical and environmental test parameters, mounting and packaging details. Characteristics like power derating curves, temperature dependence and maximum pulse energy are also shown.
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1. e : info@htr-india.com
www.htr-india.com
Rev Date : 06/06/2019
• open frame electron beam
welded punched out type.
•Power Rating at 100°C - upto 5W
•Power Rating at 70°C - upto 7W
R0003 to R002
LOW OHM POWER
RESISTORS
HHE
SERIES
Size 3820
1/4
AEC-Q200Qualified
2. PHYSICAL CONFIGURATION LOW OHM
POWER
RESISTORS
HHESERIES
Size 3820
2/4
e : info@htr-india.com
www.htr-india.com
1.3±0.1
3.80±0.20
5.30±0.50 4.9±0.3
0.2
0.2
D2 D2 D2
SF-CuSF-Cu
D1
1.3±0.1
1.8±0.1
3.1±0.1 8.30±0.50
5.0±0.20
RESISTIVE MATERIAL
APPLICATIONS
• Power tools due to nature of physical construction.
• High current applications for the automotive sector.
• Frequency convertors.
• Power modules.
FEATURES
• 5W constant power possible in R0003.
• Constant current carrying capability upto 120amp (R0003).
• Sturdy copper connectors.
• Excellent long term stability.
Sr HTR WATTAGE WATTAGE D1 (mm) D2 (mm) INTERNAL HEAT TCR Typicalwt.
No. TYPE AT 100° C AT 70° C RESISTANCE (Rthi) (ppm) per pc (gms)
1 HHE5W R0003 F 5W 10W 1.42± 0.10 1.42± 0.10 4° K/W <100 1.10
2 HHE5W R0005 F 5W 9W 0.86± 0.10 0.86± 0.10 7° K/W <100 0.65
3 HHE5W R001 F 5W 8W 1.36± 0.10 1.36± 0.10 8° K/W <100 0.89
4 HHE4W R002 F 4W 6W 0.68± 0.10 0.68± 0.10 15° K/W <100 0.44
DIMENSIONAL TABLE
ELECTRICAL AND ENVIRONMENTAL CHARACTERISTICS
PARAMETER / PERFORMANCE TEST & TEST METHOD PERFORMANCE REQUIREMENTS
Power Rating For FeCrAl - Full power dissipation at 70° C and linearly derated to
zero at +170° C.
For Manganin (< 0.5% Improved Stability) -
Full power dissipation at 105° C & linearly derated to zero at +140° C.
For Manganin (< 1% Stability) - Full power dissipation at 135° C and
linearly derated to zero at +170° C.
Inductance < 3nH
ResistanceTolerance ± 1% (0.5% and other tolerance available on request)
Temperature Range - 55° C to +170° C (Suitably derated as per derating curve provided)
Voltage Rating / LimitingVoltage / Max.WorkingVoltage P x R
(Subject to max.TerminalTemperature of 120° C)
LowTemperature Storage and Operation [-65° C for 24 h] ∆R ± 0.2% - Average
Temperature Coefficient of Resistance From 100 ppm / K (Depending on Resistance Value)
(AmbientTemperature Range 20° C - 60° C)
Temperature Cycling -2000 cycles (-55° C to 150° C) ∆R ± 0.5% - Average
LifeTest / Operational Life - 2000 h rated power with ∆R ± 1% - Average
Temperature limitation onTerminal kept at 120° C
Moisture Resistance [MIL-STD-202 method106] ∆R ± 0.1% -Typical
Mechanical Shock [100 g. 6 ms half sine] ∆R ± 0.2% -Typical
Vibration, High Frequency [20 g. 10-2000 Hz] ∆R ± 0.2% -Typical
Bias Humidity [+85° C, 85% RH, 1000h] ∆R ± 0.5% -Typical
Rev Date : 06/06/2019
3. PACKING
BULK
Resistors shall be packed in plastic Box-K44 of approximate size 162X104X37mm- 1500pcs/box
& this box will be vacuum sealed with polythene of 100 micron. With enclose silica gel.
Note : For HTR part number with sleeve - Resistors element covered with SILICONE RUBBER SLEEVE to prevent solder on element.
Sleeve Rated at 220°C (Can withstand 220°C without deterioration to its properties)
Part no of HHE5W with resistance value R0005 and 1% tolerance will be HHE5W R0005 ±1%
GUIDE FOR MOUNTING GUIDE FOR PCB LAYOUT
8.30 MM±0.50
0.86+0
0.1
Cu CuPC BOURD
RESISTOR
TOP
BOTTOM
U1 U2
I1 I2
PCB BOARD
LOW OHM
POWER
RESISTORS
HHESERIES
Size 3820
3/4
e : info@htr-india.com
www.htr-india.com
Rev Date : 06/06/2019
RECOMMENDED SOLDER PROFILE
Reflow, IR - Soldering
Temperature (°C) 260 255 217
Time (Sec) Peak 40 90
ordering information
SERIES TYPE PACKING RESISTANCE VALUE TOLERANCE
HHE (Without Sleeve) - HHE5W Bulk (Without Sleeve) - HHE5W
(With Sleeve) - HHE5W(S) Bulk (With Sleeve) - HHE5W(S)
R000 5 ±1%
MARKING
HTR PART NO PRINTING
HHE5W R0003 ±1% HTR
ROOO3
1% DATECODE
Storage Condition (Packed) : Temp 25°C to 35°C, Humidity 30 to 80% RH, Shelf life-12 months
Floor Life (Unpacked) : Temp 25°C to 35°C, Humidity 30 to 80% RH, Floor life-15 days
4. LOW OHM
POWER
RESISTORS
HHESERIES
Size 3820
4/4
e : info@htr-india.com
www.htr-india.com
Rev Date : 06/06/2019
TYPICAL POWER DERATING CURVE FOR
RESISTOR WHEn full power is at 105oC & 135oC
TYPICAL POWER DERATING CURVE FOR
RESISTOR WHEn full power is at 70oC
In case the Design Engineer requires a specific graph of a particular component it can be supplied on request.
TYPICAL TEMPERATURE DEPENDANCE OF HHE SERIES
MAXIMUM PULSE ENERGY WITH RESPECT TO PULSE POWER FOR PERMANANT OPERATION
1
0.75
0,5
0.25
0
0 20 40 60 80 100 120 140 160 180
1.25
Terminal Temperature [°C]
P/P100 °C
Stability <1.0%
Improved Stability <0.5%
1
0.75
0,5
0.25
0
0 20 40 60 8070 100 120 140 160 180
1.25
Terminal Temperature [°C]
P/P 70 °C
-40
-1.0
0.0
0.2
0.4
0.6
0.8
1.0
-0.2
-0.4
-0.6
-0.8
-20 0 20 40 60 80 100 120
Temperature [°C]
dR/R100 [%]
Limiting Curve
Typical temperature dependence of a resistor made with Mangnin
140
In this graph the max. & min. curve are shown as and for all resistance values, the area between the max. & min. curve is applicable.
In case the Design Engineer requires a specific graph of a particular component it can be supplied on request.
10000
1000
100
10
1
1
10000 1000
10 100
0.0001
0.001
0.01
0.1
1
10
100
0.1
0.1
0.01
0.01
Pulse width [sec]
Pulseenergy[J]
Power[W]
![PHYSICAL CONFIGURATION LOW OHM
POWER
RESISTORS
HHESERIES
Size 3820
2/4
e : info@htr-india.com
www.htr-india.com
1.3±0.1
3.80±0.20
5.30±0.50 4.9±0.3
0.2
0.2
D2 D2 D2
SF-CuSF-Cu
D1
1.3±0.1
1.8±0.1
3.1±0.1 8.30±0.50
5.0±0.20
RESISTIVE MATERIAL
APPLICATIONS
• Power tools due to nature of physical construction.
• High current applications for the automotive sector.
• Frequency convertors.
• Power modules.
FEATURES
• 5W constant power possible in R0003.
• Constant current carrying capability upto 120amp (R0003).
• Sturdy copper connectors.
• Excellent long term stability.
Sr HTR WATTAGE WATTAGE D1 (mm) D2 (mm) INTERNAL HEAT TCR Typicalwt.
No. TYPE AT 100° C AT 70° C RESISTANCE (Rthi) (ppm) per pc (gms)
1 HHE5W R0003 F 5W 10W 1.42± 0.10 1.42± 0.10 4° K/W <100 1.10
2 HHE5W R0005 F 5W 9W 0.86± 0.10 0.86± 0.10 7° K/W <100 0.65
3 HHE5W R001 F 5W 8W 1.36± 0.10 1.36± 0.10 8° K/W <100 0.89
4 HHE4W R002 F 4W 6W 0.68± 0.10 0.68± 0.10 15° K/W <100 0.44
DIMENSIONAL TABLE
ELECTRICAL AND ENVIRONMENTAL CHARACTERISTICS
PARAMETER / PERFORMANCE TEST & TEST METHOD PERFORMANCE REQUIREMENTS
Power Rating For FeCrAl - Full power dissipation at 70° C and linearly derated to
zero at +170° C.
For Manganin (< 0.5% Improved Stability) -
Full power dissipation at 105° C & linearly derated to zero at +140° C.
For Manganin (< 1% Stability) - Full power dissipation at 135° C and
linearly derated to zero at +170° C.
Inductance < 3nH
ResistanceTolerance ± 1% (0.5% and other tolerance available on request)
Temperature Range - 55° C to +170° C (Suitably derated as per derating curve provided)
Voltage Rating / LimitingVoltage / Max.WorkingVoltage P x R
(Subject to max.TerminalTemperature of 120° C)
LowTemperature Storage and Operation [-65° C for 24 h] ∆R ± 0.2% - Average
Temperature Coefficient of Resistance From 100 ppm / K (Depending on Resistance Value)
(AmbientTemperature Range 20° C - 60° C)
Temperature Cycling -2000 cycles (-55° C to 150° C) ∆R ± 0.5% - Average
LifeTest / Operational Life - 2000 h rated power with ∆R ± 1% - Average
Temperature limitation onTerminal kept at 120° C
Moisture Resistance [MIL-STD-202 method106] ∆R ± 0.1% -Typical
Mechanical Shock [100 g. 6 ms half sine] ∆R ± 0.2% -Typical
Vibration, High Frequency [20 g. 10-2000 Hz] ∆R ± 0.2% -Typical
Bias Humidity [+85° C, 85% RH, 1000h] ∆R ± 0.5% -Typical
Rev Date : 06/06/2019](data:image/gif;base64,R0lGODlhAQABAIAAAAAAAP///yH5BAEAAAAALAAAAAABAAEAAAIBRAA7)