Meeting Energy Efficiency Standards
Balu Balakrishnan
President and CEO
Power Integrations
International Conference on Standby Power
New Delhi, India April 3, 2008
International Standby Conference April 3, 2008 Slide# 2
The Leader in High Voltage AC-DC Power
Conversion ICs
• Revolutionary products
– TOPSwitch®, TinySwitch®, LinkSwitch®
• Pioneer in energy efficiency (EcoSmart®)
– $2.7 billion saved in energy waste to date
• Products address 70% of all AC-DC power supplies
• Shipping > 650 million ICs per year
International Standby Conference April 3, 2008 Slide# 3
Cost-Effective Integration
36-watt discrete adapter:
75 discrete components
International Standby Conference April 3, 2008 Slide# 4
Cost-Effective Integration
36-watt adapter with a PI chip: 25
components
International Standby Conference April 3, 2008 Slide# 5
Power Integrations - India
• Established in 1995
– 600+ customers
– 2 distributors (Spectra Innovations, SM
Electronics & Components)
• 1 more to be added in 2008
• Applications design lab in Bangalore
– Conducted EMI test capability
• Localized design support
– Customized designs for India mains
– Design seminars
International Standby Conference April 3, 2008 Slide# 6
Reducing Standby Power – Two Components
Internal or external
AC
Mains Standby
Power
Power Conversion
Improve power supply
efficiency in standby
• Each area can contribute to significant energy savings
• Many products need attention to both areas for maximum savings
– Power supply to improve standby efficiency
– Power management to reduce consumption in standby
?
Usable DC
Power
Power Management
Reduce power
consumption in standby
Power Management
Reduce power
consumption in standby
Power Management
Reduce power
consumption in standby
Set-top box,TV, DVD…etc
?
Usable DC
Power
Power Management
Reduce power
consumption in standby
Power Management
Reduce power
consumption in standby
Power Management
Reduce power
consumption in standby
Set-top box,TV, DVD…etc
International Standby Conference April 3, 2008 Slide# 7
Importance of Power Supply Standby Efficiency
Power supply Total input Loss in Power used by
standby efficiency power Power supply the product
33% 1.5 W 1.0 W 0.5W
67% 0.75 W 0.25 W 0.5W
• Doubling Standby Efficiency Saves: 0.75 W
International Standby Conference April 3, 2008 Slide# 8
A Good Example of Power Management
• Inexpensive phone (free with contract)
• Transmits and receives constantly
• Consumes only 20 mW in standby (180 hours)
• Consumes 1.15 W during calls (3 hours)
• On:Standby consumption ratio is 60:1
Demonstrates what can be achieved through
cost- effective power management
International Standby Conference April 3, 2008 Slide# 9
Switchers Offer High Efficiency
Switchers offer much higher efficiency at cost-parity with linears
0%
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100%
Load
Efficiency
Classic PWM Switcher
Linear Transformer
Ideal
International Standby Conference April 3, 2008 Slide# 10
0%
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100%
Efficiency
Load
EcoSmart
Fixed Frequency PWM
Ideal
Classic PWM Switcher
EcoSmart Cost Effectively Improves Stand-by and
Active Mode Efficiency
International Standby Conference April 3, 2008 Slide# 11
Two Control Methods Cover All Power Ranges
Power Range Architecture Control Method
0 - 30 W Single supply Digital ON/OFF control
20 – 200 W Single supply Multi-Mode PWM
control
>150 W Dual supply Digital ON/OFF control
(for 0 - 50 W standby
supply)
International Standby Conference April 3, 2008 Slide# 12
Digital ON/OFF Control
International Standby Conference April 3, 2008 Slide# 13
Digital ON/OFF Control
• Each ON cycle delivers full power
– Cycles are disabled (OFF cycles) as needed to maintain regulation
• Provides virtually constant efficiency over entire load range
– Effective switching frequency proportional to load
• Much simpler than PWM control
• Meets 300mW no-load without bias winding
Enable signal sampled each cycle
International Standby Conference April 3, 2008 Slide# 14
Less Than 30mW No-load With Bias Winding
• Three parts reduce no-load consumption from ~300 mW to 30 mW
– Energy saving is 27 cents per year
– Component cost is 1 cent - about 5 cents at retail
– Payback period only 2.2 months
International Standby Conference April 3, 2008 Slide# 15
32 W (85 W Peak) Printer Power Supply
Greater than 70% efficiency at 1 W input
International Standby Conference April 3, 2008 Slide# 16
Constant Efficiency Over a Wide Power Range
• Average frequency automatically adjusted for line/load condition
– Constant efficiency operation over entire line and load range
Sleep Mode
(PIN=3 W)
Standby Mode
(PIN=1 W)
Active-on load range
(PO=8, 16, 24, 32 W)
International Standby Conference April 3, 2008 Slide# 17
Multi-Mode PWM Control
International Standby Conference April 3, 2008 Slide# 18
Optimizing Operating Mode vs. Load
0%
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100%
Pout normalized to 46 W
Efficiency
115 VAC
230 VAC
Standby/Sleep Mode
Active-on load range
Full Frequency PWMVariable Frequency PWMLow Fixed
Frequency
PWM
Multi-Cycle Modulation
International Standby Conference April 3, 2008 Slide# 19
Multi-Mode PWM Control Example
46 W LCD Monitor Supply
International Standby Conference April 3, 2008 Slide# 20
Standby Power Supply
(Digital ON/OFF Control)
International Standby Conference April 3, 2008 Slide# 21
20 W PC Standby Supply
67% efficiency at 1 W input
International Standby Conference April 3, 2008 Slide# 22
Usable Output Power
INPUT
POWER
3 W
2 W
1 W
PC Standby Supply
AVAILABLE
OUTPUT
POWER
2.3 W
(eff 77%)
1.48 W
(eff 74%)
0.67 W
(eff 67%)
International Standby Conference April 3, 2008 Slide# 23
Industry Begins Driving Energy Efficiency Specs
• Proposed Energy Efficiency Index
for Mobile Phones
– Driven by major OEMs
– Suppliers commit by 2008 with
updates every 3 years
• Self certification
– Uses ENERGY STAR test method
• Star rating to be shown on
product or user guide
• Tighter than current standards
Scoring No-load power
consumption
≤ 0.03 W
> 0.03 W to 0.1 W
> 0.1 W to 0.2 W
> 0.2 W to 0.3 W
> 0.3 W to 0.5 W
No stars > 0.5 W
International Standby Conference April 3, 2008 Slide# 24
Conclusions
• Increasing trend towards mandatory standards
– Energy efficiency: quick & painless way to slow down global warming
• Some OEMs demanding even tighter requirements
– Proactively exploiting available technology
• Two components to reducing standby consumption
– Power supply efficiency in standby
– Product power management
• Power supply standby efficiency is essentially free
– Design objective, not necessarily a cost issue
International Standby Conference April 3, 2008 Slide# 25
www.powerint.com

How to Meet Energy Efficiency Standards?

  • 1.
    Meeting Energy EfficiencyStandards Balu Balakrishnan President and CEO Power Integrations International Conference on Standby Power New Delhi, India April 3, 2008
  • 2.
    International Standby ConferenceApril 3, 2008 Slide# 2 The Leader in High Voltage AC-DC Power Conversion ICs • Revolutionary products – TOPSwitch®, TinySwitch®, LinkSwitch® • Pioneer in energy efficiency (EcoSmart®) – $2.7 billion saved in energy waste to date • Products address 70% of all AC-DC power supplies • Shipping > 650 million ICs per year
  • 3.
    International Standby ConferenceApril 3, 2008 Slide# 3 Cost-Effective Integration 36-watt discrete adapter: 75 discrete components
  • 4.
    International Standby ConferenceApril 3, 2008 Slide# 4 Cost-Effective Integration 36-watt adapter with a PI chip: 25 components
  • 5.
    International Standby ConferenceApril 3, 2008 Slide# 5 Power Integrations - India • Established in 1995 – 600+ customers – 2 distributors (Spectra Innovations, SM Electronics & Components) • 1 more to be added in 2008 • Applications design lab in Bangalore – Conducted EMI test capability • Localized design support – Customized designs for India mains – Design seminars
  • 6.
    International Standby ConferenceApril 3, 2008 Slide# 6 Reducing Standby Power – Two Components Internal or external AC Mains Standby Power Power Conversion Improve power supply efficiency in standby • Each area can contribute to significant energy savings • Many products need attention to both areas for maximum savings – Power supply to improve standby efficiency – Power management to reduce consumption in standby ? Usable DC Power Power Management Reduce power consumption in standby Power Management Reduce power consumption in standby Power Management Reduce power consumption in standby Set-top box,TV, DVD…etc ? Usable DC Power Power Management Reduce power consumption in standby Power Management Reduce power consumption in standby Power Management Reduce power consumption in standby Set-top box,TV, DVD…etc
  • 7.
    International Standby ConferenceApril 3, 2008 Slide# 7 Importance of Power Supply Standby Efficiency Power supply Total input Loss in Power used by standby efficiency power Power supply the product 33% 1.5 W 1.0 W 0.5W 67% 0.75 W 0.25 W 0.5W • Doubling Standby Efficiency Saves: 0.75 W
  • 8.
    International Standby ConferenceApril 3, 2008 Slide# 8 A Good Example of Power Management • Inexpensive phone (free with contract) • Transmits and receives constantly • Consumes only 20 mW in standby (180 hours) • Consumes 1.15 W during calls (3 hours) • On:Standby consumption ratio is 60:1 Demonstrates what can be achieved through cost- effective power management
  • 9.
    International Standby ConferenceApril 3, 2008 Slide# 9 Switchers Offer High Efficiency Switchers offer much higher efficiency at cost-parity with linears 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% Load Efficiency Classic PWM Switcher Linear Transformer Ideal
  • 10.
    International Standby ConferenceApril 3, 2008 Slide# 10 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% Efficiency Load EcoSmart Fixed Frequency PWM Ideal Classic PWM Switcher EcoSmart Cost Effectively Improves Stand-by and Active Mode Efficiency
  • 11.
    International Standby ConferenceApril 3, 2008 Slide# 11 Two Control Methods Cover All Power Ranges Power Range Architecture Control Method 0 - 30 W Single supply Digital ON/OFF control 20 – 200 W Single supply Multi-Mode PWM control >150 W Dual supply Digital ON/OFF control (for 0 - 50 W standby supply)
  • 12.
    International Standby ConferenceApril 3, 2008 Slide# 12 Digital ON/OFF Control
  • 13.
    International Standby ConferenceApril 3, 2008 Slide# 13 Digital ON/OFF Control • Each ON cycle delivers full power – Cycles are disabled (OFF cycles) as needed to maintain regulation • Provides virtually constant efficiency over entire load range – Effective switching frequency proportional to load • Much simpler than PWM control • Meets 300mW no-load without bias winding Enable signal sampled each cycle
  • 14.
    International Standby ConferenceApril 3, 2008 Slide# 14 Less Than 30mW No-load With Bias Winding • Three parts reduce no-load consumption from ~300 mW to 30 mW – Energy saving is 27 cents per year – Component cost is 1 cent - about 5 cents at retail – Payback period only 2.2 months
  • 15.
    International Standby ConferenceApril 3, 2008 Slide# 15 32 W (85 W Peak) Printer Power Supply Greater than 70% efficiency at 1 W input
  • 16.
    International Standby ConferenceApril 3, 2008 Slide# 16 Constant Efficiency Over a Wide Power Range • Average frequency automatically adjusted for line/load condition – Constant efficiency operation over entire line and load range Sleep Mode (PIN=3 W) Standby Mode (PIN=1 W) Active-on load range (PO=8, 16, 24, 32 W)
  • 17.
    International Standby ConferenceApril 3, 2008 Slide# 17 Multi-Mode PWM Control
  • 18.
    International Standby ConferenceApril 3, 2008 Slide# 18 Optimizing Operating Mode vs. Load 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% Pout normalized to 46 W Efficiency 115 VAC 230 VAC Standby/Sleep Mode Active-on load range Full Frequency PWMVariable Frequency PWMLow Fixed Frequency PWM Multi-Cycle Modulation
  • 19.
    International Standby ConferenceApril 3, 2008 Slide# 19 Multi-Mode PWM Control Example 46 W LCD Monitor Supply
  • 20.
    International Standby ConferenceApril 3, 2008 Slide# 20 Standby Power Supply (Digital ON/OFF Control)
  • 21.
    International Standby ConferenceApril 3, 2008 Slide# 21 20 W PC Standby Supply 67% efficiency at 1 W input
  • 22.
    International Standby ConferenceApril 3, 2008 Slide# 22 Usable Output Power INPUT POWER 3 W 2 W 1 W PC Standby Supply AVAILABLE OUTPUT POWER 2.3 W (eff 77%) 1.48 W (eff 74%) 0.67 W (eff 67%)
  • 23.
    International Standby ConferenceApril 3, 2008 Slide# 23 Industry Begins Driving Energy Efficiency Specs • Proposed Energy Efficiency Index for Mobile Phones – Driven by major OEMs – Suppliers commit by 2008 with updates every 3 years • Self certification – Uses ENERGY STAR test method • Star rating to be shown on product or user guide • Tighter than current standards Scoring No-load power consumption ≤ 0.03 W > 0.03 W to 0.1 W > 0.1 W to 0.2 W > 0.2 W to 0.3 W > 0.3 W to 0.5 W No stars > 0.5 W
  • 24.
    International Standby ConferenceApril 3, 2008 Slide# 24 Conclusions • Increasing trend towards mandatory standards – Energy efficiency: quick & painless way to slow down global warming • Some OEMs demanding even tighter requirements – Proactively exploiting available technology • Two components to reducing standby consumption – Power supply efficiency in standby – Product power management • Power supply standby efficiency is essentially free – Design objective, not necessarily a cost issue
  • 25.
    International Standby ConferenceApril 3, 2008 Slide# 25 www.powerint.com