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HEMP FIBER BASED TEXTILES
THE WAY FORWARD FOR
PAKISTANI TEXTILE INDUSTRY
By Dr Hk S Arshad raza
Hemp ā€œking of natural fibersā€ā€¦
ļµ Hemp is an ancient plant, known as "king of natural
fibers". Clothing and other products made from
Hemp are superior in comparison to cotton, suitable
for both military and civilian applications. ā€œChinese
Army is a major Buyer of Chinese hemp fiber based
textile for use in uniforms socks and ropes etc.ā€
due to superior fabric quality. Also Hemp based
textile and other products are in great demand
across the globe.
ļµ In comparison to cotton Hemp fiber based fabrics are
ā€¢ Strong & Durable
ā€¢ Thermo-active
ā€¢ Antistatic
ā€¢ Antibacterial
ā€¢ UV protective
ā€¢ Quick-drying
ā€¢ Perfect for all kinds of clothing such as uniforms,
underwear but also for towels, bed-clothing etc.
ā€¢ Ideal for manufacturing of ropes and tents etc.
Fabrics made of hemp fibersā€¦
Comparison Hemp V/S cotton
Item Hemp Cotton
Water resources for Cultivation Needed 2,719 Liters/kg fiber Needed 10,000 Liters Liters/kg fiber
Yield per acre kg 400-500 kg 323 kg
Fiber strength 3-6 times than cotton Medium
Durability Highly durable Low durability
Pesticide Not required or negligible Very high requirements
Impact on Environment Improves soil fertility Destroy soil & spoils water resource
Crops effect on Soil Improves fertility Destroy soil by pesticide
Cultivation soil needed Pakistan Across all areas Highly specific in irrigated fertile soils
Fertilizer application Low to moderate High application
Weed management Very Low or negligible Highly intensive
Comparison Hemp V/S cotton
Hemp textile are bacterial resistant
Table II:Results Of Antibacterial Test Of Hemp Fabrics
Test Item Time Inhibition by Hemp fabric
Staphylococcus aureus inhibition rate (%) 1hr 92.3
4hr 97.3
Escherichia coli antimicrobial rate (%) 1hr 92.3
4hr 97.5
Antibacterial rate of Candida albicans (%) 1hr 92.2
4hr 96.6
Hemp The Green Gold ā€¦
ļµ Hemp will revolutionize various industries & sectors as Agriculture, Textiles,
Pharmaceutical, Nutraceutical, Food & Nutrition, Building & construction,
Automobiles, with positive impact on reducing CO2 emissions & environment
(biomass for carbon sequestration).
ļµ Restore, Revolutionize and improve performance of troubled textile sector
of Pakistan.
ļµ Production is 3 X than cotton per acre, 30 % less water & Negligible
pesticide requirements compared to cotton.
ļµ Natural habitat of dry and cold mountainous climate of northern areas
in Pakistan.
ļµ Can generate US$ 1 Billion worth of revenue & 100,000 -200,000 jobs in
just 1 - 2 years.
Hemp the green gold opportunity for
Pakistanā€¦
ļµ Pakistanā€™s Rain fed Northern areas offer a
unique prospective opportunity to cultivate &
value add industrial / medicinal hemp THE
GREEN GOLD, Its thriving market size was
estimated at USD 3.9 billion globally in 2017,
expanding at a CAGR of 14.0%, expected to
reach USD 10.6 billion by 2025.
ļµ Hemp a multi-purpose plant that is eco-friendly, renewable and turns into a
white color fiber like cotton, after going through the process of
decortication, de-gumming (Cottonization) and spinning. Than the fiber can
be blended with wool or cotton at a low cost or 100 % hemp based
fabrics. China pursues hemp as a sustainable alternative to cotton.
ļµ Expanded production of hemp, offers enormous benefits. First, it would
provide a major new source of fiber for the textile industry, reduce
dependency on cotton which is consuming a lot of water, fertilizer,
pesticides & resources. Furthermore in the process, it free large areas of
cotton-growing land, which can be used for cultivation of important food
crops.
ļµ In addition, hemp cultivation would generate extra income for millions of
small-scale farmers in some of the countryā€™s poorest rural mountainous
areas.
ā€œHemp the would be lifeline for
textile industry in Pakistanā€
Potential
uses of
hemp
Value added products from hemp
Hemp Product Irrigated Crop Price US$ Output / acre Cost USD/ Acre Profit USD/acre
*Grain/seed only 1.1/kg 550 kg-700 kg $574 200ā€“ 300.
** Fiber only
$75-$125 /ton 5-8 T $617 150-200
***Fiber/seed
$100 /ton, 1.1/kg 0.5- T/ 500-550 kg $574 150-200
****CBD only
$10000 /kg 4.5 kg $8750 (10,000 - $25,000)
* Crop grown for seed only with no fiber yield, ** Crop grown for seed & fiber commonly referred as Dual crop. *** Crop grown for fiber no seed yield
commonly referred as fiber crop, **** Crop grown for CBD (Cannabidiol) only with no seed yield commonly referred as Medicinal hemp crop.
Hemp Product Rain fed Crop Price Output / acre Cost USD/ Acre Profit USD/acre
*Grain/seed only 1.1/kg 350 kg-500 kg $410 100ā€“ 300 USD.
** Fiber only $75-$125 /ton 2-8 T $5 100ā€“ 250 USD.
***Fiber/seed $75-$125 /ton 0.5- T/ 300-550 kg $410 150ā€“ 200 USD.
****CBD only $10000 /kg 4.5 kg $87500 (10,000 - $25,000)
* Crop grown for seed only with no fiber yield, ** Crop grown for seed & fiber commonly referred as Dual crop. *** Crop grown for fiber only with no seed
yield commonly referred as fiber crop, **** Crop grown for CBD (Cannabidiol) only with no seed yield commonly referred as Medicinal hemp crop.
Hemp agro-economy per acre
ļµ The excellent properties of industrial
hemp is expected to bring about
revolutionary changes in uniforms for
soldiers in the future. Considering the
unique properties of hemp, it can be
processed into a variety of military
apparel and high-end apparel
materials.
Fabric from Hemp to revolutionize
military uniforms
China industrial hemp Agro-economy in
pursue of Green gold bloom:
ļµ Chinaā€™s is pursuing hemp due to superior fabric qualities
and to minimize cottonā€™s carbon footprint and environment
impact. China is evaluating its hemp production value chain
and proposing more large scale production of this
sustainable crop, which unlike cotton, doesnā€™t require as
much pesticide and water use. Since beginning this
initiative, china has increased its hemp crop from 2,500
acres to more than 74,000 acres in Heilongjiang Province
alone this year, and a target of approximately 150,000
acres as early as 2018.
China industrial hemp Agro-economy in
pursue of Green gold bloom continuedā€¦.
ļµ Hemp textiles due to high-quality fabrics
would enable China to compete with other
major global textile players. Additional
benefits of hemp fibers include a complex
3-D structure, superb moisture absorption &
quick drying qualities. China aims to increase
hemp crops over the next few years to
ultimately replace it with cotton, while
maintaining its status as a top international
textile source.
China hemp based products sales US$
Key Attributes of hemp fiber based textiles
Thermo-active
Antistatic
Economical
& eco
friendly
Antibacterial
The green gold global boom US$ 1.5 trillion
Conclusion
ļµ Considering huge economic impact of hemp Pakistanā€™s rain fed (dry, cold &
mountainous) Northern areas offer a unique prospective opportunity to
cultivate & value add industrial / medicinal Hemp (fibers and seed),
sparing high quality irrigated lands along river Indus for more important
food crops.
ļµ Hemp agro economy and value addition Will revolutionize various
industries & sectors as Agriculture, Textiles, Pharmaceutical,
Nutraceutical, Food & Nutrition, Building & construction, Automobiles.
ļµ Pakistan water shortage crisis can be improved by gradually shifting from
cotton (high pesticide - irrigated cultivation) to hemp fiber (rain
cultivated).
ļµ Can generate US$ 1 Billion worth of revenue & 100,000 -200,000 jobs in
just 1 year.
Conclusion continuedā€¦.
ļµ Restore, Revolutionize and improve performance of troubled textile sector
by switching from cotton to Hemp in manufacturing textile from hemp
alone or hemp & cotton mixed fibers.
ļµ Hemp fiber (Production is 3 X than cotton per acre) is far superior to
cotton fiber in quality and after proper decortication (removal of fiber
from stem) and cottonization (improving quality of fiber to be processed in
cotton spinning machinery), will results in better products compared to
cotton.
Educate Cultivate Value add Promote
I. For Benefits
ā€¢ Varietal
ā€¢ Environmental
ā€¢ Medicinal
ā€¢ Food
ā€¢ Industrial
2. Varietal
Selection for
ā€¢ Environmental
ā€¢ Medicinal
ā€¢ Fibre
ā€¢ Food etc
3. Process for
ā€¢ Medicinal
ā€¢ Fibre
ā€¢ Food etc
Purpose
3. Products
ā€¢ Medicinal
ā€¢ Clothing
ā€¢ Hempcrete.
ā€¢ Bio-plastic
ā€¢ Paper
ā€¢ Food etc
Hemp value chain The way forward for Pakistanā€¦.
Hemp value chain The way forward for Pakistanā€¦.
Educate &
Promote
ā€¢ Medicinal benefits (Low THC & High CBD ), Food benefits (seed proteins and seed oils)
ā€¢ Industrial benefits (fiber and other benefits) & Environmental benefits.
Regulate &
legalize
ā€¢ Non psychoactive (low THC < 0.3 %) hemp cultivation license.
ā€¢ Regulation by THC determination of seed & on farm testing by regulatory bodies.
Cultivation
ā€¢ Licensing & Trial cultivation.
ā€¢ Selection of cultivation verities.
ā€¢ Assistance in cultivation to farmers.
Value Add
ā€¢ Pilot plants installation for fiber processing.
ā€œ
ā€
/
Thank you
Developed by By Hk Dr S Arshad Raza
International collaborator Capt ( R ) Azhar Khan (UK)
For enquiries and assistance write to Email: ahlabspk@gmail.com,
www.ahlabspk.com. Cell: +92308-2471953. Facebook:
https://www.facebook.com/Hempakistan/

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Hemp fiber based textiles, the way forward for pakistan

  • 1. HEMP FIBER BASED TEXTILES THE WAY FORWARD FOR PAKISTANI TEXTILE INDUSTRY By Dr Hk S Arshad raza
  • 2. Hemp ā€œking of natural fibersā€ā€¦ ļµ Hemp is an ancient plant, known as "king of natural fibers". Clothing and other products made from Hemp are superior in comparison to cotton, suitable for both military and civilian applications. ā€œChinese Army is a major Buyer of Chinese hemp fiber based textile for use in uniforms socks and ropes etc.ā€ due to superior fabric quality. Also Hemp based textile and other products are in great demand across the globe.
  • 3. ļµ In comparison to cotton Hemp fiber based fabrics are ā€¢ Strong & Durable ā€¢ Thermo-active ā€¢ Antistatic ā€¢ Antibacterial ā€¢ UV protective ā€¢ Quick-drying ā€¢ Perfect for all kinds of clothing such as uniforms, underwear but also for towels, bed-clothing etc. ā€¢ Ideal for manufacturing of ropes and tents etc. Fabrics made of hemp fibersā€¦
  • 4. Comparison Hemp V/S cotton Item Hemp Cotton Water resources for Cultivation Needed 2,719 Liters/kg fiber Needed 10,000 Liters Liters/kg fiber Yield per acre kg 400-500 kg 323 kg Fiber strength 3-6 times than cotton Medium Durability Highly durable Low durability Pesticide Not required or negligible Very high requirements Impact on Environment Improves soil fertility Destroy soil & spoils water resource Crops effect on Soil Improves fertility Destroy soil by pesticide Cultivation soil needed Pakistan Across all areas Highly specific in irrigated fertile soils Fertilizer application Low to moderate High application Weed management Very Low or negligible Highly intensive
  • 6. Hemp textile are bacterial resistant Table II:Results Of Antibacterial Test Of Hemp Fabrics Test Item Time Inhibition by Hemp fabric Staphylococcus aureus inhibition rate (%) 1hr 92.3 4hr 97.3 Escherichia coli antimicrobial rate (%) 1hr 92.3 4hr 97.5 Antibacterial rate of Candida albicans (%) 1hr 92.2 4hr 96.6
  • 7. Hemp The Green Gold ā€¦ ļµ Hemp will revolutionize various industries & sectors as Agriculture, Textiles, Pharmaceutical, Nutraceutical, Food & Nutrition, Building & construction, Automobiles, with positive impact on reducing CO2 emissions & environment (biomass for carbon sequestration). ļµ Restore, Revolutionize and improve performance of troubled textile sector of Pakistan. ļµ Production is 3 X than cotton per acre, 30 % less water & Negligible pesticide requirements compared to cotton. ļµ Natural habitat of dry and cold mountainous climate of northern areas in Pakistan. ļµ Can generate US$ 1 Billion worth of revenue & 100,000 -200,000 jobs in just 1 - 2 years.
  • 8. Hemp the green gold opportunity for Pakistanā€¦ ļµ Pakistanā€™s Rain fed Northern areas offer a unique prospective opportunity to cultivate & value add industrial / medicinal hemp THE GREEN GOLD, Its thriving market size was estimated at USD 3.9 billion globally in 2017, expanding at a CAGR of 14.0%, expected to reach USD 10.6 billion by 2025.
  • 9. ļµ Hemp a multi-purpose plant that is eco-friendly, renewable and turns into a white color fiber like cotton, after going through the process of decortication, de-gumming (Cottonization) and spinning. Than the fiber can be blended with wool or cotton at a low cost or 100 % hemp based fabrics. China pursues hemp as a sustainable alternative to cotton. ļµ Expanded production of hemp, offers enormous benefits. First, it would provide a major new source of fiber for the textile industry, reduce dependency on cotton which is consuming a lot of water, fertilizer, pesticides & resources. Furthermore in the process, it free large areas of cotton-growing land, which can be used for cultivation of important food crops. ļµ In addition, hemp cultivation would generate extra income for millions of small-scale farmers in some of the countryā€™s poorest rural mountainous areas. ā€œHemp the would be lifeline for textile industry in Pakistanā€
  • 11. Hemp Product Irrigated Crop Price US$ Output / acre Cost USD/ Acre Profit USD/acre *Grain/seed only 1.1/kg 550 kg-700 kg $574 200ā€“ 300. ** Fiber only $75-$125 /ton 5-8 T $617 150-200 ***Fiber/seed $100 /ton, 1.1/kg 0.5- T/ 500-550 kg $574 150-200 ****CBD only $10000 /kg 4.5 kg $8750 (10,000 - $25,000) * Crop grown for seed only with no fiber yield, ** Crop grown for seed & fiber commonly referred as Dual crop. *** Crop grown for fiber no seed yield commonly referred as fiber crop, **** Crop grown for CBD (Cannabidiol) only with no seed yield commonly referred as Medicinal hemp crop. Hemp Product Rain fed Crop Price Output / acre Cost USD/ Acre Profit USD/acre *Grain/seed only 1.1/kg 350 kg-500 kg $410 100ā€“ 300 USD. ** Fiber only $75-$125 /ton 2-8 T $5 100ā€“ 250 USD. ***Fiber/seed $75-$125 /ton 0.5- T/ 300-550 kg $410 150ā€“ 200 USD. ****CBD only $10000 /kg 4.5 kg $87500 (10,000 - $25,000) * Crop grown for seed only with no fiber yield, ** Crop grown for seed & fiber commonly referred as Dual crop. *** Crop grown for fiber only with no seed yield commonly referred as fiber crop, **** Crop grown for CBD (Cannabidiol) only with no seed yield commonly referred as Medicinal hemp crop. Hemp agro-economy per acre
  • 12. ļµ The excellent properties of industrial hemp is expected to bring about revolutionary changes in uniforms for soldiers in the future. Considering the unique properties of hemp, it can be processed into a variety of military apparel and high-end apparel materials. Fabric from Hemp to revolutionize military uniforms
  • 13. China industrial hemp Agro-economy in pursue of Green gold bloom: ļµ Chinaā€™s is pursuing hemp due to superior fabric qualities and to minimize cottonā€™s carbon footprint and environment impact. China is evaluating its hemp production value chain and proposing more large scale production of this sustainable crop, which unlike cotton, doesnā€™t require as much pesticide and water use. Since beginning this initiative, china has increased its hemp crop from 2,500 acres to more than 74,000 acres in Heilongjiang Province alone this year, and a target of approximately 150,000 acres as early as 2018.
  • 14. China industrial hemp Agro-economy in pursue of Green gold bloom continuedā€¦. ļµ Hemp textiles due to high-quality fabrics would enable China to compete with other major global textile players. Additional benefits of hemp fibers include a complex 3-D structure, superb moisture absorption & quick drying qualities. China aims to increase hemp crops over the next few years to ultimately replace it with cotton, while maintaining its status as a top international textile source.
  • 15. China hemp based products sales US$
  • 16. Key Attributes of hemp fiber based textiles Thermo-active Antistatic Economical & eco friendly Antibacterial
  • 17. The green gold global boom US$ 1.5 trillion
  • 18. Conclusion ļµ Considering huge economic impact of hemp Pakistanā€™s rain fed (dry, cold & mountainous) Northern areas offer a unique prospective opportunity to cultivate & value add industrial / medicinal Hemp (fibers and seed), sparing high quality irrigated lands along river Indus for more important food crops. ļµ Hemp agro economy and value addition Will revolutionize various industries & sectors as Agriculture, Textiles, Pharmaceutical, Nutraceutical, Food & Nutrition, Building & construction, Automobiles. ļµ Pakistan water shortage crisis can be improved by gradually shifting from cotton (high pesticide - irrigated cultivation) to hemp fiber (rain cultivated). ļµ Can generate US$ 1 Billion worth of revenue & 100,000 -200,000 jobs in just 1 year.
  • 19. Conclusion continuedā€¦. ļµ Restore, Revolutionize and improve performance of troubled textile sector by switching from cotton to Hemp in manufacturing textile from hemp alone or hemp & cotton mixed fibers. ļµ Hemp fiber (Production is 3 X than cotton per acre) is far superior to cotton fiber in quality and after proper decortication (removal of fiber from stem) and cottonization (improving quality of fiber to be processed in cotton spinning machinery), will results in better products compared to cotton.
  • 20. Educate Cultivate Value add Promote I. For Benefits ā€¢ Varietal ā€¢ Environmental ā€¢ Medicinal ā€¢ Food ā€¢ Industrial 2. Varietal Selection for ā€¢ Environmental ā€¢ Medicinal ā€¢ Fibre ā€¢ Food etc 3. Process for ā€¢ Medicinal ā€¢ Fibre ā€¢ Food etc Purpose 3. Products ā€¢ Medicinal ā€¢ Clothing ā€¢ Hempcrete. ā€¢ Bio-plastic ā€¢ Paper ā€¢ Food etc Hemp value chain The way forward for Pakistanā€¦.
  • 21. Hemp value chain The way forward for Pakistanā€¦. Educate & Promote ā€¢ Medicinal benefits (Low THC & High CBD ), Food benefits (seed proteins and seed oils) ā€¢ Industrial benefits (fiber and other benefits) & Environmental benefits. Regulate & legalize ā€¢ Non psychoactive (low THC < 0.3 %) hemp cultivation license. ā€¢ Regulation by THC determination of seed & on farm testing by regulatory bodies. Cultivation ā€¢ Licensing & Trial cultivation. ā€¢ Selection of cultivation verities. ā€¢ Assistance in cultivation to farmers. Value Add ā€¢ Pilot plants installation for fiber processing.
  • 22. ā€œ ā€ / Thank you Developed by By Hk Dr S Arshad Raza International collaborator Capt ( R ) Azhar Khan (UK) For enquiries and assistance write to Email: ahlabspk@gmail.com, www.ahlabspk.com. Cell: +92308-2471953. Facebook: https://www.facebook.com/Hempakistan/