1) The document discusses the importance of probabilistic risk assessment and internal pipe inspections for predicting corrosion growth and remaining life of pipelines.
2) Key factors in remaining life prediction include probabilistic correction of defect dimensions accounting for inspection uncertainties, corrosion growth estimation, and failure modeling to assess risks like pinhole leakage.
3) Risk matrices are presented to evaluate safety, economic, environmental, and reputational risks based on failure probabilities estimated from inspection and corrosion data.
This document summarizes an X-ray inspection workshop that covered common defects seen in electronics manufacturing and how to identify them using X-ray imaging. The workshop discussed why X-ray inspection is used, suggested requirements for X-ray systems, and provided examples of defects like BGA opens, voids, cracks, and dendrites. Attendees were taught inspection procedures and criteria to evaluate components like BGAs, QFNs, and through-hole joints using X-ray imaging.
1) The document discusses in-line sensor verification technology that can simplify maintenance and reduce costs by verifying flow meter performance without removing the meter from the line.
2) It provides details on Micro Motion's SMART Meter Verification technology which uses a built-in signal generator to verify the electronics and measurement of a Coriolis meter in-situ.
3) This verification technique can identify changes in meter performance from issues like erosion or coating and prevent unnecessary recalibration to increase uptime and optimize process operations.
This is one slide set in a multi part series on the BGA rework process. In this section the BGA cleaning and inspection process is explained. Get more information on www.solder.net or to see or multitude of soldering process videos.
Gamma BP Pte. Ltd. is a subsidiary of PT Gamma Buana Persada that provides inspection services to the oil and gas industries in Southeast Asia. It offers advanced and conventional NDT inspections, rope access inspections, lifting gear inspections, load testing, OCTG inspections, welding engineering services, and manpower supplies from its locations in Singapore and Indonesia.
This document discusses potential causes and solutions for head-in-pillow (HIP) defects in solder joints. It identifies factors like substrate warpage, solder paste volume and wetting properties, and reflow profiling that can influence HIP. Experimental methods are presented for evaluating solder paste performance, including a test rig for inducing HIP defects. Test results suggest pastes with taller, more consistent deposits and enhanced flux activity can reduce HIP defects compared to less optimized pastes. Future work is proposed to further study the relationship between reflow profiling and HIP defect rates.
Physics of Failure Electronics Reliability Assurance SoftwareCheryl Tulkoff
This document discusses physics of failure (PoF) reliability assurance software. It begins with an introduction to design for reliability (DfR) and the history and limitations of traditional DfR approaches. It then discusses how PoF is now important for modeling wearout failures. The document provides examples of modeling solder joint fatigue, vibration analysis, and shock environments. It also discusses validation of the software predictions against experimental data. In summary, the software allows modeling of reliability from multiple failure mechanisms to provide assurance that design goals are met.
This document provides an overview of electrical solutions offered by Panduit, including:
1) Cable ties in various styles, materials, and sizes for bundling, mounting, and identifying cables.
2) Cable accessories like wiring ducts, raceways, abrasion protection, and cable management products.
3) Connectors for terminals, power, and grounding applications.
4) Labeling systems, markers, and lockout/tagout safety solutions.
The document describes Panduit's extensive line of cable ties and provides charts for selecting the appropriate tie for an application based on required functions, material properties, and performance needs.
This document summarizes an X-ray inspection workshop that covered common defects seen in electronics manufacturing and how to identify them using X-ray imaging. The workshop discussed why X-ray inspection is used, suggested requirements for X-ray systems, and provided examples of defects like BGA opens, voids, cracks, and dendrites. Attendees were taught inspection procedures and criteria to evaluate components like BGAs, QFNs, and through-hole joints using X-ray imaging.
1) The document discusses in-line sensor verification technology that can simplify maintenance and reduce costs by verifying flow meter performance without removing the meter from the line.
2) It provides details on Micro Motion's SMART Meter Verification technology which uses a built-in signal generator to verify the electronics and measurement of a Coriolis meter in-situ.
3) This verification technique can identify changes in meter performance from issues like erosion or coating and prevent unnecessary recalibration to increase uptime and optimize process operations.
This is one slide set in a multi part series on the BGA rework process. In this section the BGA cleaning and inspection process is explained. Get more information on www.solder.net or to see or multitude of soldering process videos.
Gamma BP Pte. Ltd. is a subsidiary of PT Gamma Buana Persada that provides inspection services to the oil and gas industries in Southeast Asia. It offers advanced and conventional NDT inspections, rope access inspections, lifting gear inspections, load testing, OCTG inspections, welding engineering services, and manpower supplies from its locations in Singapore and Indonesia.
This document discusses potential causes and solutions for head-in-pillow (HIP) defects in solder joints. It identifies factors like substrate warpage, solder paste volume and wetting properties, and reflow profiling that can influence HIP. Experimental methods are presented for evaluating solder paste performance, including a test rig for inducing HIP defects. Test results suggest pastes with taller, more consistent deposits and enhanced flux activity can reduce HIP defects compared to less optimized pastes. Future work is proposed to further study the relationship between reflow profiling and HIP defect rates.
Physics of Failure Electronics Reliability Assurance SoftwareCheryl Tulkoff
This document discusses physics of failure (PoF) reliability assurance software. It begins with an introduction to design for reliability (DfR) and the history and limitations of traditional DfR approaches. It then discusses how PoF is now important for modeling wearout failures. The document provides examples of modeling solder joint fatigue, vibration analysis, and shock environments. It also discusses validation of the software predictions against experimental data. In summary, the software allows modeling of reliability from multiple failure mechanisms to provide assurance that design goals are met.
This document provides an overview of electrical solutions offered by Panduit, including:
1) Cable ties in various styles, materials, and sizes for bundling, mounting, and identifying cables.
2) Cable accessories like wiring ducts, raceways, abrasion protection, and cable management products.
3) Connectors for terminals, power, and grounding applications.
4) Labeling systems, markers, and lockout/tagout safety solutions.
The document describes Panduit's extensive line of cable ties and provides charts for selecting the appropriate tie for an application based on required functions, material properties, and performance needs.
IND-2012-169 SBS Hathur -Water management system and Environment Protectionicandfc
Students and teachers at Satya Bharti School Hathur discussed critical water wastage problems and organized an awareness rally and village visits to educate people about water management. They also held a seminar on water management at the school with guest speakers that included the Rotary Governor, District Commissioner, and a representative from Punjab Agriculture University. During the seminar day, plantation activities and a community gathering took place to promote saving water.
The document discusses accident investigation and reporting. It notes that accidents are caused, not random, and can be due to human error, equipment failure, or other issues. A thorough investigation identifies the causes and circumstances so that similar accidents can be prevented. The investigation process involves defining the problem, identifying the location, documenting conditions before and after the accident, interviewing witnesses, and gathering supporting documents. The report is used to understand the causes but not assign blame, and should provide useful injury and safety data.
Zero Defect Consultants is a quality consultancy firm formed in 2000 that aims to implement "Zero Defect" management systems with a focus on adding value through services. It has offices in southern and western India, 20 full-time consultants, and over 850 customers. The firm offers consulting, training, and turnkey projects related to various quality and business standards, and works with customers across various industries to help improve processes and achieve certification.
Hotspot analysis of accident spots in bhubaneswar using qgisBadal Mohanty
The document discusses road traffic accidents in Bhubaneswar City. It reports that 625 accidents were recorded in the city for the year, with most occurring between 9-12am on national highways. Motor vehicles and trucks were most commonly involved, with victims predominantly male and between 18-24 years old. Hotspot analysis was used to identify accident-prone areas and locate nearby hospitals to suggest recommendations to reduce accidents and response times. Data was collected and layers were created in a map to identify high-risk areas and buffer zones around hospitals. The analysis provides a basis for intervention strategies to lower fatalities from crashes.
The document is a report submitted by Suraj Kumar, a mechanical engineering student, to his professor at Bhagwant University. It discusses Suraj Kumar's industrial training experience at Chittaranjan Locomotive Works (CLW). It provides an overview of CLW, including its history, production of electric locomotives since 1961, quality certification, environmental policies and initiatives, and descriptions of locomotive components such as the roof, driver cabin, and bogie.
ENERGY MODELING OF THE PYROPROCESSING OF CLINKER IN A ROTARY CEMENT KILNISA Interchange
This paper highlights the efforts taken by the author in developing an Energy Model for the pyro-processing of Clinker production in a dry-process rotary cement kiln. In this paper this Energy Model is applied to a state of the art cement plant in a Far East Asian country. However this Energy Model is also applicable to all the modern dry process cement kilns. This model is based on actual field input data and site observations.
This document provides an overview of environment management. It discusses key topics like what environment management is, the environment management system, definitions of environment and ecosystem, causes of pollution like population growth and fossil fuel usage. It also summarizes important issues in India like air pollution from industries and vehicles, the Bhopal gas tragedy, and causes of water and soil pollution. The objectives of the course are to understand human impacts on the environment and means for sustainable development.
This document discusses industrial accidents and hazards. It defines an industrial accident as an occurrence in an industrial establishment that causes bodily injury, making a worker unfit for duties for at least 48 hours. Industrial accidents are classified by severity, from first aid accidents to fatal accidents. Causes of accidents include unsafe conditions, unsafe acts, plant equipment, environment, people, and work systems. The document also covers hazard identification, control techniques like elimination and engineering controls, and the importance of accident prevention through education, enforcement and engineering approaches.
This document discusses the concept of zero defects in manufacturing. It begins with an introduction to zero defects as a stretch goal to have no defects rather than just reducing defects over time. It then discusses some examples of companies that have achieved low defect rates. Several tools for achieving zero defects are mentioned, including mistake-proofing, statistical process control, design of experiments, and poka-yoke systems. The document argues that achieving very high quality levels like 99.99% defect-free can provide significant financial benefits in terms of reduced rework costs and increased profitability and competitiveness. It concludes that a zero defects approach adds value for customers and the business.
Cement production is an energy intensive process that generates significant waste heat from preheaters and cooler exhaust gases. This document examines the potential for cogeneration in the Indian cement industry by recovering waste heat to generate electricity. It estimates that 40 cement plants in India could generate up to 160 MW of power capacity through cogeneration, reducing total power needs by 25-30% and cutting CO2 emissions by 1.5 million tonnes per year or 18%. However, barriers to wider adoption include the high capital costs, lack of proven indigenous technology, and absence of incentives for adopting cogeneration.
The document discusses key aspects of developing and implementing an environmental management system (EMS) according to ISO 14001 standards. It outlines the importance of senior management commitment, conducting an initial review to identify environmental impacts and compliance, developing an environmental policy, and establishing procedures to monitor and improve performance. The initial review involves assessing site history, processes, health and safety, waste management, and other factors to understand current impacts and management practices.
What, Why and How of 5 S (Good Housekeeping)Dinesh Kakkad
The document discusses the 5S methodology for organizing and standardizing the workplace. It begins by outlining issues that plague industries like breakdowns, defects, and inefficiencies. It then introduces the 5S system as a solution, which consists of five Japanese words beginning with "S": Seiri (Sort), Seiton (Set in Order), Seiso (Shine), Seiketsu (Standardize), and Shitsuke (Sustain). The document provides detailed explanations and examples of each S, demonstrating how 5S creates a more visual and efficient workplace when implemented. It emphasizes that 5S is just the beginning and encourages seeing the larger picture of continuous improvement philosophies.
The document provides an environmental impact assessment of a proposed thermal power plant in India. It summarizes the typical coal-based power generation process and identifies the main environmental issues as air pollution, water pollution, noise pollution, and land degradation. It then analyzes the impacts of activities involved in setting up and operating the plant. Finally, it discusses remediation measures that can be taken to mitigate the environmental effects.
An introduction to the terminology used in VCE Environmental Science Unit 4 (Area of Study 2) - Environmental Management Systems, Environmental Risk Assesssment, EES, EIS, Life Cycle Analysis and Precautionary Principle.
An accident investigation aims to improve safety by exploring the causes of events and identifying remedies. All accidents, regardless of severity, should be investigated to some degree to understand root causes. A thorough investigation involves collecting evidence from the scene, documents, and witness interviews without blame. The investigation process determines immediate causes like unsafe acts or conditions, as well as underlying causes involving management systems. The results are recorded and analyzed to identify corrective actions and prevent future occurrences.
The document discusses waste classification and management. It outlines various types of waste including domestic, factory, e-waste, construction, agricultural, and more. The waste management process includes waste generation, handling, storage, collection, sorting, processing, transport, and disposal. Key aspects of waste management are minimization, recycling, processing, transformation, and land disposal. The goal is developing an integrated management plan based on the waste lifecycle and sources.
- A soft drink manufacturing company in Kerala, India began dumping foul-smelling waste slurry onto nearby land in 2002, contaminating the local water supply and affecting over 1,000 families in surrounding villages within a 5 km radius.
- The local tribal communities have been peacefully protesting to demand that the factory be closed, as it produces over 39 lakh ml of beverages daily.
- While the slurry was initially sold as fertilizer, buyers stopped purchasing it once they realized it was contaminated, so the company began dumping it illegally.
Indian Prime Minister Narendra Modi has launched a new scheme to boost his country's manufacturing sector and encourage foreign investors with 'Zero Defect; Zero Effect' policies.
5 S "An effective tool to achieve Growth" Mohit nandi
This document provides the answers to a set of questions. The answers are: for question 1 the order is 3, 4, 2, 1, 5. For question 2 the answer is B. Questions 3 through 9 have answers E, A, B, A, A, C, A, A respectively.
This document provides product details and specifications for a Commscope-Andrew AL5DF-PS 7-16 DIN Female Positive Stop connector. It includes information on how to purchase the product, same-day shipping, warranty, and repair services available from Launch 3 Telecom. The document also provides detailed specifications for the connector, including electrical and mechanical specifications, environmental specifications, and regulatory compliance.
The right pressure transmitter can enhance production. The key to maximizing the return on oil and gas development projects rests with the maintenance and safety of your—sometimes—aging equipment.
IND-2012-169 SBS Hathur -Water management system and Environment Protectionicandfc
Students and teachers at Satya Bharti School Hathur discussed critical water wastage problems and organized an awareness rally and village visits to educate people about water management. They also held a seminar on water management at the school with guest speakers that included the Rotary Governor, District Commissioner, and a representative from Punjab Agriculture University. During the seminar day, plantation activities and a community gathering took place to promote saving water.
The document discusses accident investigation and reporting. It notes that accidents are caused, not random, and can be due to human error, equipment failure, or other issues. A thorough investigation identifies the causes and circumstances so that similar accidents can be prevented. The investigation process involves defining the problem, identifying the location, documenting conditions before and after the accident, interviewing witnesses, and gathering supporting documents. The report is used to understand the causes but not assign blame, and should provide useful injury and safety data.
Zero Defect Consultants is a quality consultancy firm formed in 2000 that aims to implement "Zero Defect" management systems with a focus on adding value through services. It has offices in southern and western India, 20 full-time consultants, and over 850 customers. The firm offers consulting, training, and turnkey projects related to various quality and business standards, and works with customers across various industries to help improve processes and achieve certification.
Hotspot analysis of accident spots in bhubaneswar using qgisBadal Mohanty
The document discusses road traffic accidents in Bhubaneswar City. It reports that 625 accidents were recorded in the city for the year, with most occurring between 9-12am on national highways. Motor vehicles and trucks were most commonly involved, with victims predominantly male and between 18-24 years old. Hotspot analysis was used to identify accident-prone areas and locate nearby hospitals to suggest recommendations to reduce accidents and response times. Data was collected and layers were created in a map to identify high-risk areas and buffer zones around hospitals. The analysis provides a basis for intervention strategies to lower fatalities from crashes.
The document is a report submitted by Suraj Kumar, a mechanical engineering student, to his professor at Bhagwant University. It discusses Suraj Kumar's industrial training experience at Chittaranjan Locomotive Works (CLW). It provides an overview of CLW, including its history, production of electric locomotives since 1961, quality certification, environmental policies and initiatives, and descriptions of locomotive components such as the roof, driver cabin, and bogie.
ENERGY MODELING OF THE PYROPROCESSING OF CLINKER IN A ROTARY CEMENT KILNISA Interchange
This paper highlights the efforts taken by the author in developing an Energy Model for the pyro-processing of Clinker production in a dry-process rotary cement kiln. In this paper this Energy Model is applied to a state of the art cement plant in a Far East Asian country. However this Energy Model is also applicable to all the modern dry process cement kilns. This model is based on actual field input data and site observations.
This document provides an overview of environment management. It discusses key topics like what environment management is, the environment management system, definitions of environment and ecosystem, causes of pollution like population growth and fossil fuel usage. It also summarizes important issues in India like air pollution from industries and vehicles, the Bhopal gas tragedy, and causes of water and soil pollution. The objectives of the course are to understand human impacts on the environment and means for sustainable development.
This document discusses industrial accidents and hazards. It defines an industrial accident as an occurrence in an industrial establishment that causes bodily injury, making a worker unfit for duties for at least 48 hours. Industrial accidents are classified by severity, from first aid accidents to fatal accidents. Causes of accidents include unsafe conditions, unsafe acts, plant equipment, environment, people, and work systems. The document also covers hazard identification, control techniques like elimination and engineering controls, and the importance of accident prevention through education, enforcement and engineering approaches.
This document discusses the concept of zero defects in manufacturing. It begins with an introduction to zero defects as a stretch goal to have no defects rather than just reducing defects over time. It then discusses some examples of companies that have achieved low defect rates. Several tools for achieving zero defects are mentioned, including mistake-proofing, statistical process control, design of experiments, and poka-yoke systems. The document argues that achieving very high quality levels like 99.99% defect-free can provide significant financial benefits in terms of reduced rework costs and increased profitability and competitiveness. It concludes that a zero defects approach adds value for customers and the business.
Cement production is an energy intensive process that generates significant waste heat from preheaters and cooler exhaust gases. This document examines the potential for cogeneration in the Indian cement industry by recovering waste heat to generate electricity. It estimates that 40 cement plants in India could generate up to 160 MW of power capacity through cogeneration, reducing total power needs by 25-30% and cutting CO2 emissions by 1.5 million tonnes per year or 18%. However, barriers to wider adoption include the high capital costs, lack of proven indigenous technology, and absence of incentives for adopting cogeneration.
The document discusses key aspects of developing and implementing an environmental management system (EMS) according to ISO 14001 standards. It outlines the importance of senior management commitment, conducting an initial review to identify environmental impacts and compliance, developing an environmental policy, and establishing procedures to monitor and improve performance. The initial review involves assessing site history, processes, health and safety, waste management, and other factors to understand current impacts and management practices.
What, Why and How of 5 S (Good Housekeeping)Dinesh Kakkad
The document discusses the 5S methodology for organizing and standardizing the workplace. It begins by outlining issues that plague industries like breakdowns, defects, and inefficiencies. It then introduces the 5S system as a solution, which consists of five Japanese words beginning with "S": Seiri (Sort), Seiton (Set in Order), Seiso (Shine), Seiketsu (Standardize), and Shitsuke (Sustain). The document provides detailed explanations and examples of each S, demonstrating how 5S creates a more visual and efficient workplace when implemented. It emphasizes that 5S is just the beginning and encourages seeing the larger picture of continuous improvement philosophies.
The document provides an environmental impact assessment of a proposed thermal power plant in India. It summarizes the typical coal-based power generation process and identifies the main environmental issues as air pollution, water pollution, noise pollution, and land degradation. It then analyzes the impacts of activities involved in setting up and operating the plant. Finally, it discusses remediation measures that can be taken to mitigate the environmental effects.
An introduction to the terminology used in VCE Environmental Science Unit 4 (Area of Study 2) - Environmental Management Systems, Environmental Risk Assesssment, EES, EIS, Life Cycle Analysis and Precautionary Principle.
An accident investigation aims to improve safety by exploring the causes of events and identifying remedies. All accidents, regardless of severity, should be investigated to some degree to understand root causes. A thorough investigation involves collecting evidence from the scene, documents, and witness interviews without blame. The investigation process determines immediate causes like unsafe acts or conditions, as well as underlying causes involving management systems. The results are recorded and analyzed to identify corrective actions and prevent future occurrences.
The document discusses waste classification and management. It outlines various types of waste including domestic, factory, e-waste, construction, agricultural, and more. The waste management process includes waste generation, handling, storage, collection, sorting, processing, transport, and disposal. Key aspects of waste management are minimization, recycling, processing, transformation, and land disposal. The goal is developing an integrated management plan based on the waste lifecycle and sources.
- A soft drink manufacturing company in Kerala, India began dumping foul-smelling waste slurry onto nearby land in 2002, contaminating the local water supply and affecting over 1,000 families in surrounding villages within a 5 km radius.
- The local tribal communities have been peacefully protesting to demand that the factory be closed, as it produces over 39 lakh ml of beverages daily.
- While the slurry was initially sold as fertilizer, buyers stopped purchasing it once they realized it was contaminated, so the company began dumping it illegally.
Indian Prime Minister Narendra Modi has launched a new scheme to boost his country's manufacturing sector and encourage foreign investors with 'Zero Defect; Zero Effect' policies.
5 S "An effective tool to achieve Growth" Mohit nandi
This document provides the answers to a set of questions. The answers are: for question 1 the order is 3, 4, 2, 1, 5. For question 2 the answer is B. Questions 3 through 9 have answers E, A, B, A, A, C, A, A respectively.
This document provides product details and specifications for a Commscope-Andrew AL5DF-PS 7-16 DIN Female Positive Stop connector. It includes information on how to purchase the product, same-day shipping, warranty, and repair services available from Launch 3 Telecom. The document also provides detailed specifications for the connector, including electrical and mechanical specifications, environmental specifications, and regulatory compliance.
The right pressure transmitter can enhance production. The key to maximizing the return on oil and gas development projects rests with the maintenance and safety of your—sometimes—aging equipment.
Pyrotech Electronics Pvt. Ltd. produces process control instrumentation, automation solutions, security systems, wireless solutions, and contract manufacturing services. The product guide includes information on industrial process control, level, pressure and temperature transmitters, indicators, timers/totalizers, LED lighting, displays, wireless devices, and electrical transducers.
KEMET Webinar - C4AQ/C4AF power box film capacitorsIvana Ivanovska
Join us on the webinar to learn more about the applications where our C4AQ and C4AF series can be used.
Our engineers will speak about the performances of the series
This document discusses advances in fault detection and diagnosis in industry. It covers condition monitoring techniques like vibration analysis, lubricant analysis, and thermography. It discusses the differences between fault, failure, and malfunction and describes fault detection as detecting small faults early through techniques like limit checking and trend analysis. Fault diagnosis involves diagnosing faults in processes, parts, and devices using analytical and heuristic methods. Condition monitoring systems are discussed along with fault detection models using process variables. Data analysis techniques and online enterprise asset management are also covered.
Strategic Sourcing Case Study on Aluminum Industry by Dragon SourcingJohn William
Here is a case study by Dragon Sourcing on strategic sourcing case study on Aluminum Industry from industrial product sector for the year 2018 covering China. For details contact: www.dragonsourcing.com
This resume is for Job Jose Kachappilly, an instrumentation technician with over 11 years of experience. He has worked on projects in Kuwait, the UK, Qatar, and India, maintaining and calibrating various instruments including transmitters, valves, switches, and vibration monitoring equipment. He is proficient in distributed control systems, emergency shutdown systems, vibration monitoring, and safety systems. He seeks a position where he can utilize his instrumentation and project experience.
This document provides product specifications for a Commscope-Andrew AL5NF-PSA connector including:
- It is a Type N Female Positive Stop connector for 7/8 in AL5-50 and AVA5-50 cable.
- Electrical specifications include an operating frequency band of 0-5200 MHz, 50 ohm impedance, and maximum RF operating voltage of 707 VDC.
- Mechanical specifications include a straight body style, 7/8 in diameter, 1.46 in length, and 0.36 lb weight.
The document provides product specifications for an Andrew L7PNF-RPC Type N Female OnePiece connector. It includes details on how to purchase the product from Launch 3 Telecom, including payment and shipping options. It also provides the manufacturer specifications and environmental test results for the connector.
This document provides information about purchasing a Commscope-Andrew 114EZDM 7-16 DIN Male EZfit connector from Launch 3 Telecom. It describes the product, including specifications and how to order. It also details Launch 3 Telecom's payment, shipping, warranty, and service options.
This document provides information on the Commscope-Andrew 540EZDMV2 connector including how to purchase it, specifications, warranty, and services provided by Launch 3 Telecom. Key details include that it is a 7-16 DIN Male EZfit connector for 1/2 in FXL-540 cable, purchasing options include phone, email or online request form, same day shipping is available, and repair services are also offered.
This document provides product information and specifications for a Commscope-Andrew L44R 7/8 in EIA Flange for 1/2 in cable. It details how to purchase the product from Launch 3 Telecom, including payment and shipping options. It also provides the manufacturer specifications, mechanical dimensions, environmental specifications, and regulatory compliance for the L44R product.
Abdullah Shar has over 5 years of experience as an instrument technician in the oil and gas industry. He has a BA degree and 3 years of experience working with instruments used in natural gas plants, gas turbines, and field instrumentation including control valves, fire and gas systems, and vibration equipment. He has worked on installation, maintenance, calibration and troubleshooting of various instruments.
This document provides product specifications for an Andrew L4TDF-PS connector. It includes details such as the part number, manufacturer, description as a 7/16 DIN female positive stop connector for 1/2" foam heliax cable, specifications for electrical performance, mechanical dimensions, environmental ratings, and regulatory compliance information. It also lists the manufacturer as Andrew and distributor as Launch 3 Telecom who provides additional services including repairs.
Qualitrol has tons of products to help you properly monitor your Vault Transformers. Dissolved Gas Analyzers, Intelligent Monitors, and Temperature Gauges are some of the ways to maintain your assets.
You can learn more about Vault Monitoring with Qualitrol by clicking this link, https://www.qualitrolcorp.com/assets/vault-transformers/
This document provides product specifications for an Andrew L4PDR-C 7/16 DIN male right angle connector. It lists technical details such as frequency band, impedance, insertion loss, return loss, voltage rating, and environmental testing certifications. It also includes dimensions, weight, and mechanical specifications for the connector such as attachment methods, plating, and torque/force requirements.
This document provides information about an Andrew L5TNF-PS N-female connector including how to purchase it, specifications, warranty, and services offered by Launch 3 Telecom related to the connector. Key details include the part number, available datasheets, manufacturer, description as an N-female connector for 7/8" foam Heliax cable, and contact information for purchasing including phone number and website.
This document discusses condition monitoring of transformers using predictive maintenance technologies. It begins with an outline of the presentation topics, which include various predictive maintenance technologies for transformers like visual inspection, oil testing, infrared thermography, acoustic testing, and dissolved gas analysis. The document then discusses specific technologies in more detail, such as oil sampling and testing procedures, infrared imaging case studies that identified faults, and the steps for dissolved gas analysis from sampling to reporting. The goal of condition monitoring is to reliably maintain equipment and reduce breakdowns.
This document summarizes information about Energoflow AG, a Swiss company that designs, engineers, and manufactures flow metering solutions using ultrasonic technology. It provides details about their team, goals of expertise, efficiency and experience. The company offers a wide range of flow metering products for gas and liquid measuring that cover all flow situations. It describes various flow meter models, technical specifications, sales geography, and certification in compliance with ISO 9001:2015.
This document provides product specifications for an Andrew L6PNF-RPC B-MD- CONNECTOR, 1 1/4IN TYPE N FEMALE OnePiece(TM) including how to purchase, payment options, same day shipping information, warranty details, and product specifications such as electrical specifications, mechanical specifications, environmental specifications, and regulatory compliance. It describes the connector as type N female for 1-1/4 in LDF6-50 cable from Andrew and provides contact information for Launch 3 Telecom, the supplier.
1. The significance of IP inspection in
a ‘zero-defect’ PIMS
• Significance of the POF specification
• Creation of certainty
• Corrosion growth (assumption)
• Risk assessment and IP inspection
• IP tool selection
Hugo van Merrienboer - TAQA Energy
Netherlands
2. Remnant life prediction
• Operations window relevant degradation
mechanism (corrosion, erosion, fatigue,
mechanical damages, etc)
• Degradation features, morphology &
dimensions
• POD of the degradation features by (IP)
inspection
• Accuracy, precision & certainty of sizing
Hugo van Merrienboer - TAQA Energy
Netherlands
3. Ingredients of remnant life prediction
• Time depending growth information
• Probabilistic approach including uncertainties
• Informatin of (internal) operations window
• Information of external interferences
• Pipe material mechanical properties
(statistical distributions)
• Effectiveness Cathodic Protection
• Risk evaluation and acceptance method
Hugo van Merrienboer - TAQA Energy
Netherlands
4. IP Inspection &
Remnant Life Prediction ?
you know you don't know
what you know what you know
IP Results (POD) Additional (uncertainty) analyses
The unpredictables !
you know you don't know
what you what you don't know
don't know ' Sword fishes & Elephants'
(1 - POD) Leakage !!
The need of (additional) analyses
Hugo van Merrienboer - TAQA Energy
Netherlands
6. Know what you know & don’t know
POF specification
• Standardized variation of defect morphology
• POD per defect morphology
• Statistics: Precision and Accuracy
• XL spreadsheet presentation
Hugo van Merrienboer - TAQA Energy
Netherlands
7. Standardized defect morphology(example DMR IP Technique)
DMR
TEPNL H. van Merriënboer & A. Suurmond
EXP / MIN Seminar – April 2008
Hugo van Merrienboer - TAQA Energy
Netherlands
11. Zero Defect Approach – Remnant Life Prediction
• Probabilistic correction of defect dimensions
• Corrosion growth estimation/modelling
• Implementation in pressure failure models
(preferably BS/DNV Tensile strength)
• Failure modes: PH, Hole and Rupture
• PH leakage is serious failure mode !!
Hugo van Merrienboer - TAQA Energy
Netherlands
12. Example – 12”x 11,5 mm pipe line, Pdesign 101 bar, natural gas.
Corrected defect dimensions at 99% confidence
Hugo van Merrienboer - TAQA Energy
Netherlands
15. Know what you know and know what you don’t know!
IP inspection triggers mitigation actions to a remnant life approach
Hugo van Merrienboer - TAQA Energy
Netherlands
16. Sequential IP runs, Example MFL
and UT
Know what you don't know!!!!
Comparison of sequential IP runs
IP run n IP technique A (MFL)
pipe nr X pipe nr: Xn1 pipe nr: X n2
Run 1
weld n weld n+1
IP log distance M IP run n
IP run n+1 IP Technique B (UT)
pipe nr X pipe nr: Xn1 pipe nr: X n ????
Run 2
weld n weld n+1
same IP log distance M IP run n+1
Line up !
Hugo van Merrienboer - TAQA Energy
Netherlands
17. Sequential MFL and UT, sizing
correction by POF data
Process of comparison of sequential IP runs:
Step 1 Lining up of girth welds & clock position.
Run 1 & 2 pipe nr X pipe nr: Xn1 pipe nr: X n2
a e h
g
b k
c i
weld n weld n+1
d
IP log distance M IP run n
Step 3 Uncertainty correction at sizing 90% certainty --> 2 x SD MFL --> + d 25% WT UT --> + 0, 5mm WT
L 40 mm L 20 mm
W 40 mm W 20 mm
a
e g
k
b
c h
weld n i weld n+1
d
Step 4 Comparison: probabilistic algoritm - Select a probabilty of a 'hit' A mfl n1 ᴖA ut n2 > 80% g = h i = g c = d k = k a = a
idem > 90% g = h i = g c ≠ d k = k a = a
A = 'surface W x L' at maximum dimensions at ' X' confidence level idem > 95% g = h i ≠ g c ≠ d k = k a = a
idem > 99% e = e h = h i = i g = h i ≠ g c ≠ d e ≠ c i ≠ h k = k a = a
idem > 50% g = h i = g c = d k = k a = a
idem < 50% a = e b = e i = h e = d b = c a = b k ≠ k a ≠ a
Hugo van Merrienboer - TAQA Energy
Netherlands
18. More complexities: longitudinal
welded versus seamless pipeStep 5 Know what you know!
--> The difference between longitudinal welded and seamless pipe
--> Compare apples and banana's ?
a
e g
k
b
c h
weld n i weld n+1
d
Spiral/Longitudinal welded: accuracy MFL versus UT d nominal
SD MFL = + 5 - 10% WT WT
SD UT = + 0,5 - 1 mm
a
e g Pattern recognision!
---> Use to identify/characterize defects
k
b
c h
weld n i weld n+1
d
Seamless pipe: accuracy MFL versus UT
SD MFL = + 25 - 30% WT Relative
Relative inaccuracy MFL !! (app. 2 - 4 mm).
SD UT = + 0,5-1 mm Absolute
The thinner the pipe the larger the problem!
WT seamless pipe
d nominal --> input for Pf calculation !!!!!
Hugo van Merrienboer - TAQA Energy
Netherlands
19. Risk Assessment Subsea Pipe Lines – Production loss at
various LOC morphologies (PH, Hole, Rupture)
Hugo van Merrienboer - TAQA Energy
Netherlands
20. Long term consequence of IP tool selection.
Hugo van Merrienboer - TAQA Energy
Netherlands
21. Estimation ‘risk business loss’ because of IP tool
selection
Hugo van Merrienboer - TAQA Energy
Netherlands
22. TAP: H.van Merrienboer - February 2015 (rev.0)
Safety - Integrity Risk Evaluation Matrix
K 506-08 Failure probability Pipe Lines
P f = 1/Km.year = 10 E-n; En = exponent of 10 Suspected pinhole leakage
Safety Effect
Cost
Effect
<
10
E-5
('neverheard
ofit')
10
E-5
<Pf<
10
E-4
('heard
of
in
the
industry')
10
E-4
<
Pf<
10
E-3
('heard
of
once
peryearin
the
industryoronce
atTAQ
A
global')
10
E-3
<Pf<
10
E-2
('hashappened
m
ore
than
once
per
yearatTAQ
A
Global')
>
10
E-2
('hashappened
m
ore
than
once
peryearatTAQA
Netherlands')
M
itigation
Code
Sligth injury ofhealth effect -Not
effecting work performance or daily life
activities - no first aid or medical case
<10 E4
Minor injury or health effect -Effecting
work performance -Work under
restrictions -Take up to five days to fully
recover -Effecting daily life activities up
to 5 days -Reversible health effect -
modified duty/restricted work case - LTI
< 5 days
10 E4 <C <10 E5
3) Section
replacement
forrest crossing
1, 2)Situation 2012:
Certainty after IP
insp & hydr. Test
Situation 2015:
Uncertainty
Corrosion growth
effect ? -Section
crossing dune
forrest
1, 2, 3
Moderate impact -Major injury or health
effect - Effecting work performance > 5
days - Effecting daily life activities >5
days - Inreversible health effect
10 E5 < C <10 E6
Major impact - Up to 3 fatalities and/or
completely disabled and/or
occupational illness
10 E6 <C <10 E7
Massive Impact -More than 3 fatalities >10 E7
Mitigation measures Mitigation Planning/cost
Code year/cost year/cost year/cost Cost Magnitude (Kϵ) Description
1 2015/25 Ke >2016/5 Ke 5 Ke/y remnant life > 10 Corr. growth coupons
2 NA NA 2017/200 ke > 100 IP inspection, excl. hydr.test.
3 NA >2016/10000Ke NA > 1000 Replacement pipe section
Hugo van Merrienboer - TAQA Energy
Netherlands
23. TAP: H.van Merrienboer - February 2015 (rev.0)
Busines Loss - Integrity Risk Evaluation Matrix
Failure probability Pipe Lines
P f = 1/Km.year = 10 E-n; En = exponent of 10 Suspected pinhole leakage
Business Cost
Effect
<
10
E-5
('neverheard
ofit')
10
E-5
<Pf<
10
E-4
('heard
of
in
the
industry')
10
E-4
<
Pf<
10
E-3
('heard
of
once
peryearin
the
industryoronce
atTAQ
A
global')
10
E-3
<Pf<
10
E-2
('hashappened
m
ore
than
once
per
yearatTAQ
A
Global')>
10
E-2
('hashappened
m
ore
than
once
peryearatTAQA
Netherlands')
M
itigation
Code
<10 E4
10 E4 <C <10 E5
3) Section
replacement
forrest crossing
1,2 )Situation 2012:
Certainty after IP
insp & hydr. Test
1,2 3
10 E5 <C <10 E6
Situation 2015:
Uncertainty
Corrosion growth
effect ? - Section
crossing dune forrest
10 E6 <C <10 E7
>10 E7
Mitigation measures Mitigation Planning/cost
Code year/cost year/cost year/cost Cost Magnitude (Kϵ) Description
1 2015/25 Ke >2016/5 Ke 5 Ke/y remnant life > 10 Corr. growth coupons
2 NA NA 2017/200 ke > 100 IP inspection, excl. hydr.test.
3 NA >2016/10000Ke NA > 1000 Replacement pipe section
Hugo van Merrienboer - TAQA Energy
Netherlands
24. TAP: H.van Merrienboer - February 2015 (rev.0)
Environment - Integrity Risk Evaluation Matrix
Failure probability Pipe Lines
P f = 1/Km.year = 10 E-n; En = exponent of 10 Suspected pinhole leakage
Environmen
tal Effect
Estimated
Cost Effect
<
10
E-5
('neverheard
ofit')
10
E-5
<Pf<
10
E-4
('heard
ofin
the
industry')
10
E-4
<
Pf<
10
E-3
('heard
ofonce
peryearin
the
industry
or
once
atTAQ
A
global')
10
E-3
<Pf<
10
E-2
('hashappened
m
ore
than
once
per
yearatTAQ
A
Global')
>
10
E-2
('hashappened
m
ore
than
once
peryearatTAQA
Netherlands')
M
itigation
Code
Sligth effect - Contained
into premises
<10 E4
Minor effect - Minor
environmental damage, not
lasting
10 E4 <C <10 E5
3) Section
replacement forrest
crossing
1, 2) Situation
2012: Certainty
after IP insp &
hydr. Test
1,2,3
Moderate effect -limited
environmental damage,
that will persist or requires
cleaning up
10 E5 <C <10 E6
Situation 2015:
Uncertainty
Corrosion growth
effect ? -Section
crossing dune
forrest
Major effect - Severe
environmental damage
that requires extensive
measures to restore its
natural properties. Oil spill
ofmore than 100 barrels
10 E6 <C <10 E7
Massive impact -Persistant
severe environmental
damage -(Permanent) loss
ofcommercial, recreational
use or loss of natural
recources over a wide area
>10 E7
Mitigation measures Mitigation Planning/cost
Code year/cost year/cost year/cost Cost Magnitude (Kϵ) Description
1 2015/25 Ke >2016/5 Ke 5 Ke/y remnant life > 10 Corr. growth coupons
2 NA NA 2017/200 ke > 100 IP inspection, excl. hydr.test.
3 NA >2016/10000Ke NA > 1000 Replacement pipe section
Hugo van Merrienboer - TAQA Energy
Netherlands
25. TAP: H.van Merrienboer - February 2015 (rev.0)
Reputation/Legislation - Integrity Risk Evaluation Matrix
Failure probabilty Pipe Lines Failure Probability Pipe Lines
P f = 1/Km.year = 10E-n; En = exponent of 10 Suspected pinhole leakage
Reputation/
Legislative
Effect
Estimated
Cost
Effect
<
10
E-5
('neverheard
ofit')
10
E-5
<Pf<
10
E-4
('heard
ofin
the
industry')
10
E-4
<
Pf<
10
E-3
('heard
ofonce
peryearin
the
industry
or
once
atTAQ
A
global')
10
E-3
<Pf<
10
E-2
('hashappened
m
ore
than
once
peryearatTAQA
Global')
>
10
E-2
('hashappened
m
ore
than
once
peryearatTAQA
Netherlands')M
itigation
Code
Slight impact - Remark at
compliance with no legal
effects
<10 E4
1,2 Situation
2012: Certainty
after IP insp &
hydr. Test
1,2
Minor impact - Official
warning
10 E4 <C <10 E5
3) Section
replacement
forrest crossing
3
Moderate impact - Penalty -
Licence to operatie in
danger
10 E5 <C <10 E6
Situation 2015:
Uncertainty
Corrosion growth
effect ? - Section
crossing dune
forrest
Major impact - National
reputation damage - Local
Lost oflicence to operate
10 E6 <C <10 E7
Massive impact -
International reputation
damage - National long
term permit/licence to
operate lost
>10 E7
Mitigation measures Mitigation Planning/cost
Code year/cost year/cost year/cost Cost Magnitude (Kϵ) Description
1 2015/25 Ke >2016/5 Ke 5 Ke/y remnant life > 10 Corr. growth coupons
2 NA NA 2017/200 ke > 100 IP inspection, excl. hydr.test.
3 NA >2016/10000Ke NA > 1000 Replacement pipe section
Hugo van Merrienboer - TAQA Energy
Netherlands
26. In summary:
Only probabilistic (risk) analyses migth help.
Most used statistics ('awareness of uncertainties') :
POF: POD, Accuarcy (= Standard Deviation), Precision ( = statistical average)
---> At all defect types: PH, Pitting, Ax Slot, AxG r, Gen, Circ Slot, Ax Slot.
---> At all defects: statistical correction of dimensions at d, L and W.
Additinal Statistical Evaluations:
H0:'depth run 1 = depth run 2'
--> corrosion growth analyses
--> at individual defects and/or at average defect depths
Additional analyses:
longitudinal welded versus seamless
corrosion morphology modelling: f(d) = L^x
remnant life analyses
--> P failure at dimensional corrected defects (PH, Pitting, Gen, etc)
--> P failure at corrosion growth at service years
Consequences of IP tool
--> From Risk Assessment ('Business loss Cost at Remaining Service years')
Make a Business Case of each IP run
--> Presentation IP as mitigation option in Risk Matrix.
---> 'Know what you know' by implementing al the (above) analyse results into your business case!!
The significance of IP inspection
into a ‘zero-defect’ PIMS
Hugo van Merrienboer - TAQA Energy
Netherlands