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IOSR Journal of Mechanical and Civil Engineering (IOSR-JMCE)
e-ISSN: 2278-1684,p-ISSN: 2320-334X, Volume 8, Issue 3 (Sep. - Oct. 2013), PP 55-57
www.iosrjournals.org
www.iosrjournals.org 55 | Page
A Brief Study of Ready-Mix Concrete: Features & Uses in
Construction on the Context of Bangladesh
Md. Nazmul Haq1
, Md. Saidur Rahman Chowdhury 2
, Hunain Mahmud 3
1
(Graduate student, Department of Civil Engineering, Bangladesh University of Engineering and Technology)
2
(Graduate student, Department of Civil Engineering, Ahsanullah University of Science and Technology)
3
(Graduate student, Department of Civil Engineering, Bangladesh University of Engineering and Technology)
Abstract : When concrete is mixed readily in the plant rather than mixing it on the site and transported readily
in the site by transit mixer in fresh state, it is called ready mix concrete, Ready-Mix concrete technology is a
new trend in Bangladesh. So from engineering point of view it seems to be very important to obtain knowledge
of the manufacturing process and the quality control technique of Ready-Mix Concrete to produce quality
concrete in Bangladesh. Keeping this in mind, thorough study was made on different Ready-Mix Concrete
producing companies and some consumers of Ready-Mix Concrete in Bangladesh. The objective of the research
is to study and knows about the Ready-Mix Concrete (RMC) in the context of Bangladesh.
Keywords : Concrete technology, Ready mix concrete, Travel time, Transit mixer
I. INTRODUCTION
Ready-Mix Concrete is a type of concrete that is manufactured in a factory or batching plant, according
to a set recipe, and then delivered to a worksite, by truck mounted transit mixers. This results in a precise
mixture, allowing specialty concrete mixtures to be developed and implemented on construction sites. The first
ready-mix factory was built in the 1930s, but the industry did not begin to expand significantly until the 1960s,
and it has continued to grow since then.
Ready Mixed Concrete, or RMC as it is popularly called, refers to concrete that is specifically
manufactured for delivery to the customer’s construction site in a freshly mixed and plastic or unhardened state.
Concrete itself is a mixture of Portland cement, water and aggregates comprising sand and gravel or crushed
stone in traditional work sites, each of these materials is procured separately and mixed in specified proportions
at site to make concrete. Ready-Mix Concrete is bought and sold by volume-usually expressed in cubic meters
RMC can be custom-made to suit different applications.
Ready Mixed Concrete is manufactured under computer-controlled operations and transported and
placed at site using sophisticated equipment and methods. RMC assures its customers numerous benefits.
The growth of RMC is predominantly driven by demand from the metro cites in cities like Dhaka. RMC is
particularly used when building activity is located in congested sites where small space is available for sitting
the mixer and for stock piling of aggregates and for the construction of high rise building.
The investigation studies the recent trend, use of Ready-Mix Concrete, different manufacturing
companies, a thorough survey on these companies, lab reports showing the comparison of strength gain of
various companies and consumers of Ready-Mix Concrete in Bangladesh as well as presents the cost
comparison between various Ready-Mix Concrete manufacturer companies of different compressive strength of
concrete.
II. PRELIMINARY SURVEY ON SOME RMC FACTORIES
In Bangladesh, concord is the pioneer company, introducing Ready-Mix concrete technology concord
first established its Ready-Mix concrete factory in Dhaka city in 1991 with one batching plant, three transit
mixers and one concrete pump since then the evolution of this factory is going on and now it has become a big
industry with other company joining the trend and contributing to the environment process taking place at a
rapid speed.
The Ready-Mix concrete producing companies in Bangladesh are as follows:
 Concord Ready-Mix & Concrete Products Ltd.
 MIR concrete products Ltd.
 Advanced Development & Technology Ltd.
 Bashundhara Technology Ltd
 ABC Ltd.
 GBB (Gulbox Bhuiyan Ltd).
 Abdul Monem Ltd.
A Brief Study Of Ready-Mix Concrete: Features & Uses In Construction On The Context Of
www.iosrjournals.org 56 | Page
 Navana RMC
 Amin Mohammad Foundation
 Bestec Ltd.
 BDCL.
Concord, Mir Advanced, ABC, Navana, Bestec produce Ready-Mixconcrete for commercial purposes and
Bashundara, GBB, Abdul Monem, Amin Mohammad produces Ready-Mix Concrete for their own
purposes.This study has completed on the basis of the information gathered by visiting several companies.
1. Production in each month:
Company Production (cft/month)
Concord Company 200,000
Navana Group 150,000
Abul Monem Group 75,000
Shah cement 200,000 (expected)
GBB ltd. 25,000
2. Compressive strength ranges:
Company Compressive strength(psi)
Concord Company 2000-5500
Navana Group 3000-5000
Abul Monem Group 2000-6000
Shah cement 3500-5000
GBB ltd. 3000-5500
3. No. of transit mixer:
Company no. Capacity
(m3
)
Time required for loading
(min)
Concord Company 25 6 15
Navana Group 12 6 8
Abul Monem Group 10 3-7
7-6
12
Shah cement 20 5 7
GBB ltd. 4 6 20
4. No. of batching plant:
Company no. Capacity
(m3
)
Concord Company 3 in Dhaka
1 in Chittagong
30
Navana Group 1 50
Abul Monem Group 1 36
Shah cement 1 56
GBB ltd. 1 18
5. RPM of transit mixer at various conditions:
Company Loading Travelling Unloading
Concord Company 14 1-3 5-6
Navana Group 8-10 3 8-10
Abul Monem Group 4 3 4
Shah cement 14 14 20
6. Maximum travel time:
Company Maximun travel time (hr)
Concord Company 2
Navana Group 2
Abul Monem Group 5
Shah cement 5
GBB ltd. 6
A Brief Study Of Ready-Mix Concrete: Features & Uses In Construction On The Context Of
www.iosrjournals.org 57 | Page
7. Cost of ready mix concrete of different strength:
Company 3000psi 3500psi 4000psi 4500psi 5000psi 5500psi
Concord Company 190 196 202
Navana Group 212 215 220 225 230
Abul Monem Group 187 190 196 210 217 222
Shah cement 185 195 205 215
GBB ltd. 165 190 195 202 208 212
III. CONCLUSION
In general, the use of Ready mix concrete is beneficial to users from all angles: better quality, higher
speed, better durability and savings in labor etc. It also eliminates of material procurement requirements and
storage hassles. Concrete produced by RMC (Ready Mix Concrete) can certainly be considered to be eco-
friendly because wastages are reduced drastically. Besides the process of site mix concrete is manual and non
standardized and hence prone to human error. In Bangladesh still now most of the casting is done by
conventional concreting. The growth of Ready-Mix Concrete industry should be increased and should strictly
follow the code of specification to deliver better concrete to the consumer and made satisfied.
REFERENCES
[1] A. M. Neville & J. J. Brooks (2004) – “Concrete Technology”.
[2] Dr. M. A. Aziz (1995) – “A Text Book of ENGINEERING MATERIALS”.
[3] J.D. Dewar and R. Anderson (1992) – “Manual of Ready Mixed Concrete”.
[4] 2006 International Building Code (Ibc, Icc) – Chapter - 19, “Concrete”.
[5] Advantage of Ready Mix Concrete instead of Site mix concrete -http://shahcement.akgbd.com/rmc/scrmc.php
[6] Quality & Mixing of concrete - http://www.advanced-bd.com/sis-ad-ready.php

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A Brief Study of Ready-Mix Concrete: Features & Uses in Construction on the Context of Bangladesh

  • 1. IOSR Journal of Mechanical and Civil Engineering (IOSR-JMCE) e-ISSN: 2278-1684,p-ISSN: 2320-334X, Volume 8, Issue 3 (Sep. - Oct. 2013), PP 55-57 www.iosrjournals.org www.iosrjournals.org 55 | Page A Brief Study of Ready-Mix Concrete: Features & Uses in Construction on the Context of Bangladesh Md. Nazmul Haq1 , Md. Saidur Rahman Chowdhury 2 , Hunain Mahmud 3 1 (Graduate student, Department of Civil Engineering, Bangladesh University of Engineering and Technology) 2 (Graduate student, Department of Civil Engineering, Ahsanullah University of Science and Technology) 3 (Graduate student, Department of Civil Engineering, Bangladesh University of Engineering and Technology) Abstract : When concrete is mixed readily in the plant rather than mixing it on the site and transported readily in the site by transit mixer in fresh state, it is called ready mix concrete, Ready-Mix concrete technology is a new trend in Bangladesh. So from engineering point of view it seems to be very important to obtain knowledge of the manufacturing process and the quality control technique of Ready-Mix Concrete to produce quality concrete in Bangladesh. Keeping this in mind, thorough study was made on different Ready-Mix Concrete producing companies and some consumers of Ready-Mix Concrete in Bangladesh. The objective of the research is to study and knows about the Ready-Mix Concrete (RMC) in the context of Bangladesh. Keywords : Concrete technology, Ready mix concrete, Travel time, Transit mixer I. INTRODUCTION Ready-Mix Concrete is a type of concrete that is manufactured in a factory or batching plant, according to a set recipe, and then delivered to a worksite, by truck mounted transit mixers. This results in a precise mixture, allowing specialty concrete mixtures to be developed and implemented on construction sites. The first ready-mix factory was built in the 1930s, but the industry did not begin to expand significantly until the 1960s, and it has continued to grow since then. Ready Mixed Concrete, or RMC as it is popularly called, refers to concrete that is specifically manufactured for delivery to the customer’s construction site in a freshly mixed and plastic or unhardened state. Concrete itself is a mixture of Portland cement, water and aggregates comprising sand and gravel or crushed stone in traditional work sites, each of these materials is procured separately and mixed in specified proportions at site to make concrete. Ready-Mix Concrete is bought and sold by volume-usually expressed in cubic meters RMC can be custom-made to suit different applications. Ready Mixed Concrete is manufactured under computer-controlled operations and transported and placed at site using sophisticated equipment and methods. RMC assures its customers numerous benefits. The growth of RMC is predominantly driven by demand from the metro cites in cities like Dhaka. RMC is particularly used when building activity is located in congested sites where small space is available for sitting the mixer and for stock piling of aggregates and for the construction of high rise building. The investigation studies the recent trend, use of Ready-Mix Concrete, different manufacturing companies, a thorough survey on these companies, lab reports showing the comparison of strength gain of various companies and consumers of Ready-Mix Concrete in Bangladesh as well as presents the cost comparison between various Ready-Mix Concrete manufacturer companies of different compressive strength of concrete. II. PRELIMINARY SURVEY ON SOME RMC FACTORIES In Bangladesh, concord is the pioneer company, introducing Ready-Mix concrete technology concord first established its Ready-Mix concrete factory in Dhaka city in 1991 with one batching plant, three transit mixers and one concrete pump since then the evolution of this factory is going on and now it has become a big industry with other company joining the trend and contributing to the environment process taking place at a rapid speed. The Ready-Mix concrete producing companies in Bangladesh are as follows:  Concord Ready-Mix & Concrete Products Ltd.  MIR concrete products Ltd.  Advanced Development & Technology Ltd.  Bashundhara Technology Ltd  ABC Ltd.  GBB (Gulbox Bhuiyan Ltd).  Abdul Monem Ltd.
  • 2. A Brief Study Of Ready-Mix Concrete: Features & Uses In Construction On The Context Of www.iosrjournals.org 56 | Page  Navana RMC  Amin Mohammad Foundation  Bestec Ltd.  BDCL. Concord, Mir Advanced, ABC, Navana, Bestec produce Ready-Mixconcrete for commercial purposes and Bashundara, GBB, Abdul Monem, Amin Mohammad produces Ready-Mix Concrete for their own purposes.This study has completed on the basis of the information gathered by visiting several companies. 1. Production in each month: Company Production (cft/month) Concord Company 200,000 Navana Group 150,000 Abul Monem Group 75,000 Shah cement 200,000 (expected) GBB ltd. 25,000 2. Compressive strength ranges: Company Compressive strength(psi) Concord Company 2000-5500 Navana Group 3000-5000 Abul Monem Group 2000-6000 Shah cement 3500-5000 GBB ltd. 3000-5500 3. No. of transit mixer: Company no. Capacity (m3 ) Time required for loading (min) Concord Company 25 6 15 Navana Group 12 6 8 Abul Monem Group 10 3-7 7-6 12 Shah cement 20 5 7 GBB ltd. 4 6 20 4. No. of batching plant: Company no. Capacity (m3 ) Concord Company 3 in Dhaka 1 in Chittagong 30 Navana Group 1 50 Abul Monem Group 1 36 Shah cement 1 56 GBB ltd. 1 18 5. RPM of transit mixer at various conditions: Company Loading Travelling Unloading Concord Company 14 1-3 5-6 Navana Group 8-10 3 8-10 Abul Monem Group 4 3 4 Shah cement 14 14 20 6. Maximum travel time: Company Maximun travel time (hr) Concord Company 2 Navana Group 2 Abul Monem Group 5 Shah cement 5 GBB ltd. 6
  • 3. A Brief Study Of Ready-Mix Concrete: Features & Uses In Construction On The Context Of www.iosrjournals.org 57 | Page 7. Cost of ready mix concrete of different strength: Company 3000psi 3500psi 4000psi 4500psi 5000psi 5500psi Concord Company 190 196 202 Navana Group 212 215 220 225 230 Abul Monem Group 187 190 196 210 217 222 Shah cement 185 195 205 215 GBB ltd. 165 190 195 202 208 212 III. CONCLUSION In general, the use of Ready mix concrete is beneficial to users from all angles: better quality, higher speed, better durability and savings in labor etc. It also eliminates of material procurement requirements and storage hassles. Concrete produced by RMC (Ready Mix Concrete) can certainly be considered to be eco- friendly because wastages are reduced drastically. Besides the process of site mix concrete is manual and non standardized and hence prone to human error. In Bangladesh still now most of the casting is done by conventional concreting. The growth of Ready-Mix Concrete industry should be increased and should strictly follow the code of specification to deliver better concrete to the consumer and made satisfied. REFERENCES [1] A. M. Neville & J. J. Brooks (2004) – “Concrete Technology”. [2] Dr. M. A. Aziz (1995) – “A Text Book of ENGINEERING MATERIALS”. [3] J.D. Dewar and R. Anderson (1992) – “Manual of Ready Mixed Concrete”. [4] 2006 International Building Code (Ibc, Icc) – Chapter - 19, “Concrete”. [5] Advantage of Ready Mix Concrete instead of Site mix concrete -http://shahcement.akgbd.com/rmc/scrmc.php [6] Quality & Mixing of concrete - http://www.advanced-bd.com/sis-ad-ready.php