Greening the Blacktop Going Green with Sustainable Asphalt RAP, Recycling, Energy and the Carbon Footprint
Overview Why Asphalt is sustainable Perpetual Pavements Carbon Footprint RAP & Recycling  Warm Mix Asphalt Porous Asphalt Energy & Emission Reductions
Why Asphalt is Sustainable
Sustainable Pavements
Sustainable Pavement Durability… Asphalt is the Perpetual Pavement Road itself doesn’t wear out Simple, fast  maintenance Reclaimed…is then reused Total removal/reconstruction not needed
Sustainable Pavement Requires less energy to construct an asphalt pavement Per ASCE…20% less Less energy consumed by public Less maintenance keeps traffic moving
Max Tensile Strain Pavement Foundation High Modulus Rut Resistant Material (Varies As Needed) Flexible Fatigue Resistant Material 75 - 100 mm } 100 mm to 150 mm Zone Of High Compression Perpetual Pavements 40-75 mm STONE MATRIX ASPHALT, OGFC or Superpave
Rehabilitation { 50 - 100 mm Structure Remains Intact Possible Distresses Top-Down Fatigue Thermal Cracking Raveling Solutions Mill & Fill Thin Overlay Mill Surface – Use for RAP High Quality Stone Matrix, OGFC or Superpave 20+ Years Later
Carbon Footprint
What the heck is a Carbon Footprint?
A carbon footprint   is defined as: The total amount of greenhouse gases produced to directly and indirectly support human activities,  usually expressed in equivalent tons of (CO2) Doesn’t segregate GHGs Environmental Sustainability
Climate Registries Organizations that collect and compile emissions data generally voluntary (CA, NE US) Encourages voluntary early actions to increase energy efficiency and decrease GHG emissions
What is a Greenhouse Gas? Gases that trap heat in the atmosphere – Allows us to live here Some occur from nature, others from anthropogenic activities
What is a Greenhouse Gas? Principal greenhouse gases entering the atmosphere from human activities are: Carbon dioxide (CO2) Methane (CH4) Nitrous Oxides (N2O) Fluorinated gases (HFCs & PFCs)
Regulatory Concerns Efforts to make you report emissions Benefits of being ahead of the wave Demonstrates concern for the public and the environment
Opportunities to Reduce Emissions Sustainable Pavements Warm Mix RAP Plant O & M Truck and other equipment maintenance
RAP & Recycling
Recyclability Asphalt is the No. 1 recycled material Biggest Re-user 1995 FHWA Report to congress 90 Million tons reclaimed 80% recycled 2006 Contractor Survey ~69% reused in HMA ~27% other recycling <3% discarded
Why Recycle RAP into HMA? Best and Highest use Reduces demand for new materials Reduces carbon footprint Contains valuable materials Aggregate ~95% >$10/ton Asphalt ~5% > $400/ton Value >$29.50/ton (minus processing)
Shingles Shingles Materials used in HMA >20% asphalt binder Fibers Sand Usually 5% of mix Saves 1% binder >   $6.00/ ton of HMA/WMA Tear-offs
Over the past two years, MoDOT has allowed contractors to put used shingles that have been removed from rooftops into their asphalt mix. The result is a very durable, more-rut resistant asphalt at a much lower price. The use of recycled shingles saves $3 to $5 per ton of asphalt. That may not sound like much at first, but consider this: a typical resurfacing project would use about 30,000 tons of asphalt, for a savings of $90,000 to $150,000.
Other Recycled Materials Crumb rubber  (from tires) Steel slag Glass
Warm Mix Classifications
Lower Temperature Advantages Lower energy consumption (≈30%) Lower plant wear Decreased binder aging Early site opening – Return to user Cool weather paving Compaction aid for stiff mixes Cooler working conditions
Porous Asphalt
What are Porous Pavements? Open-Graded HMA/WMA ~ 2 ½” ½” Agg. (#57) ~ 1” – 2” Thick Clean Uniformly Graded 2”-3” Crushed Agg. (#2) – 40% Voids Non-Woven Geotextile Uncompacted Subgrade
Porous Pavement Stormwater quality improved with: Porous pavement, and Open Grade Friction Course Can eliminate the need for stormwater structures
Water Quality
Walden Pond 1977 1997 Report: “Twenty years later, a  long time for one paving job on that busy  parking lot, it  still looks good and works well.” 2008
Energy & Emission Reductions
Warm Mix Will dominate the market in < 5 years Reduced energy consumption Reduced emissions No hazardous fumes/worker exposure Plants compatible in congested areas No odors The sooner the better!
Remedial Efforts Use the components of the carbon footprint to identify problem areas Take action and make adjustments to reduce emissions Switch to Warm Mix sooner Conduct energy audits Take action to reduce energy
Energy Use by Road Material Type Colas Group Data
Reduced Energy Consumption Energy Audits DOE Software Use RAP Warm Mix Can Reduce Energy by Cover the Aggregate ⅓
Why is Asphalt Sustainable 100% Recyclable Can use other recycled materials Low carbon footprint pavement Long life & fast resurfacing Warm-Mix Asphalt Porous pavement for stormwater
NAPA Theme RAP + Porous + Warm Mix + Perpetual Pavements = Sustainability
Summary & Review Why Asphalt is sustainable Perpetual Pavements Carbon Footprint RAP & Recycling  Warm Mix Asphalt Porous Asphalt Energy & Emission Reductions
Questions?

Going Green With Sustainable Asphalt Rap Recycling Energy &amp; The Carbon Footprint

  • 1.
    Greening the BlacktopGoing Green with Sustainable Asphalt RAP, Recycling, Energy and the Carbon Footprint
  • 2.
    Overview Why Asphaltis sustainable Perpetual Pavements Carbon Footprint RAP & Recycling Warm Mix Asphalt Porous Asphalt Energy & Emission Reductions
  • 3.
    Why Asphalt isSustainable
  • 4.
  • 5.
    Sustainable Pavement Durability…Asphalt is the Perpetual Pavement Road itself doesn’t wear out Simple, fast maintenance Reclaimed…is then reused Total removal/reconstruction not needed
  • 6.
    Sustainable Pavement Requiresless energy to construct an asphalt pavement Per ASCE…20% less Less energy consumed by public Less maintenance keeps traffic moving
  • 7.
    Max Tensile StrainPavement Foundation High Modulus Rut Resistant Material (Varies As Needed) Flexible Fatigue Resistant Material 75 - 100 mm } 100 mm to 150 mm Zone Of High Compression Perpetual Pavements 40-75 mm STONE MATRIX ASPHALT, OGFC or Superpave
  • 8.
    Rehabilitation { 50- 100 mm Structure Remains Intact Possible Distresses Top-Down Fatigue Thermal Cracking Raveling Solutions Mill & Fill Thin Overlay Mill Surface – Use for RAP High Quality Stone Matrix, OGFC or Superpave 20+ Years Later
  • 9.
  • 10.
    What the heckis a Carbon Footprint?
  • 11.
    A carbon footprint is defined as: The total amount of greenhouse gases produced to directly and indirectly support human activities, usually expressed in equivalent tons of (CO2) Doesn’t segregate GHGs Environmental Sustainability
  • 12.
    Climate Registries Organizationsthat collect and compile emissions data generally voluntary (CA, NE US) Encourages voluntary early actions to increase energy efficiency and decrease GHG emissions
  • 13.
    What is aGreenhouse Gas? Gases that trap heat in the atmosphere – Allows us to live here Some occur from nature, others from anthropogenic activities
  • 14.
    What is aGreenhouse Gas? Principal greenhouse gases entering the atmosphere from human activities are: Carbon dioxide (CO2) Methane (CH4) Nitrous Oxides (N2O) Fluorinated gases (HFCs & PFCs)
  • 15.
    Regulatory Concerns Effortsto make you report emissions Benefits of being ahead of the wave Demonstrates concern for the public and the environment
  • 16.
    Opportunities to ReduceEmissions Sustainable Pavements Warm Mix RAP Plant O & M Truck and other equipment maintenance
  • 17.
  • 18.
    Recyclability Asphalt isthe No. 1 recycled material Biggest Re-user 1995 FHWA Report to congress 90 Million tons reclaimed 80% recycled 2006 Contractor Survey ~69% reused in HMA ~27% other recycling <3% discarded
  • 19.
    Why Recycle RAPinto HMA? Best and Highest use Reduces demand for new materials Reduces carbon footprint Contains valuable materials Aggregate ~95% >$10/ton Asphalt ~5% > $400/ton Value >$29.50/ton (minus processing)
  • 20.
    Shingles Shingles Materialsused in HMA >20% asphalt binder Fibers Sand Usually 5% of mix Saves 1% binder > $6.00/ ton of HMA/WMA Tear-offs
  • 21.
    Over the pasttwo years, MoDOT has allowed contractors to put used shingles that have been removed from rooftops into their asphalt mix. The result is a very durable, more-rut resistant asphalt at a much lower price. The use of recycled shingles saves $3 to $5 per ton of asphalt. That may not sound like much at first, but consider this: a typical resurfacing project would use about 30,000 tons of asphalt, for a savings of $90,000 to $150,000.
  • 22.
    Other Recycled MaterialsCrumb rubber (from tires) Steel slag Glass
  • 23.
  • 24.
    Lower Temperature AdvantagesLower energy consumption (≈30%) Lower plant wear Decreased binder aging Early site opening – Return to user Cool weather paving Compaction aid for stiff mixes Cooler working conditions
  • 25.
  • 26.
    What are PorousPavements? Open-Graded HMA/WMA ~ 2 ½” ½” Agg. (#57) ~ 1” – 2” Thick Clean Uniformly Graded 2”-3” Crushed Agg. (#2) – 40% Voids Non-Woven Geotextile Uncompacted Subgrade
  • 27.
    Porous Pavement Stormwaterquality improved with: Porous pavement, and Open Grade Friction Course Can eliminate the need for stormwater structures
  • 28.
  • 29.
    Walden Pond 19771997 Report: “Twenty years later, a long time for one paving job on that busy parking lot, it still looks good and works well.” 2008
  • 30.
  • 31.
    Warm Mix Willdominate the market in < 5 years Reduced energy consumption Reduced emissions No hazardous fumes/worker exposure Plants compatible in congested areas No odors The sooner the better!
  • 32.
    Remedial Efforts Usethe components of the carbon footprint to identify problem areas Take action and make adjustments to reduce emissions Switch to Warm Mix sooner Conduct energy audits Take action to reduce energy
  • 33.
    Energy Use byRoad Material Type Colas Group Data
  • 34.
    Reduced Energy ConsumptionEnergy Audits DOE Software Use RAP Warm Mix Can Reduce Energy by Cover the Aggregate ⅓
  • 35.
    Why is AsphaltSustainable 100% Recyclable Can use other recycled materials Low carbon footprint pavement Long life & fast resurfacing Warm-Mix Asphalt Porous pavement for stormwater
  • 36.
    NAPA Theme RAP+ Porous + Warm Mix + Perpetual Pavements = Sustainability
  • 37.
    Summary & ReviewWhy Asphalt is sustainable Perpetual Pavements Carbon Footprint RAP & Recycling Warm Mix Asphalt Porous Asphalt Energy & Emission Reductions
  • 38.

Editor's Notes

  • #8 This is the concept underlying the perpetual pavement. Traffic stresses are highest near the surface of the pavement, so materials in the upper pavement layers must be resistant to rutting. The intermediate or binder courses should be comprised of rut-resistant material. Materials which have worked well include large-stone mixtures or others which provide a strong stone skeleton. Fatigue resistance is important in the lowest HMA layer or base layer. It is well documented that the most costly form of distress to fix in a pavement is bottom-up fatigue cracking. The pavement foundation serves as the ultimate support for the structure during construction and service, so it must be considered an integral part of the pavement.
  • #9 What makes the Perpetual Pavement perpetual is that, while the surface will need periodic replacement, the bulk of the pavement structure will remain intact. Depending on the type of surface material used and the environmental conditions present, the types of distress which may arise could include top-down fatigue cracking, thermal cracking and raveling .(Click mouse to activate animated cracks.) Although surface layer lives may vary, current technology allows for achieving over 20 years, if so desired. Solutions for these distresses could include milling off the old layer and replacing it with a new surface (Click to show overlay) or simply overlaying the pavement. One advantage to this approach is that new innovations in technology can be applied to the pavement surface as they become available, possibly further extending the surface life.
  • #27 Cross section of porous pavements. Keys are: Uncompacted subgrade, Clean large size crushed stone with high voids, thin layer of clean ½” crushed aggregate “choker course” that locks up surface to provide stable paving platform.