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Ashraf Hussain, P.Eng , PMP
Manager Engineering Department
Profile of Engineering Department
 Engineering Manager:
M. Ashraf Hussain, P.Eng. PMP, SSBB
B.Sc. in Mechanical Engineering.
Post Graduate Diploma in Industrial Production Engineering.
 Design Engineer:
Lee J. Crick, P.Eng.
B.Sc. in Mechanical Engineering.
 Design Engineer:
Muhammad Shoib
MEng. in Mechanical Engineering
B.Sc. in Mechanical Engineering
 Design Engineer:
Souvenir Muhammad
B.Sc. And M.Sc. in Mechanical Engineering, PhD student
Profile of Engineering Department
 Drafting Supervisor:
Kevin Sparrow, CET
 Senior Drafting Technologist
Y. Lam .CET
 Senior Drafting Technologist:
Yuri Bouldakov , CET
 Senior Drafting Technologist:
Donna Fleming, CET
 Drafting Technologist
Troy Burrows
 Drafting Technologist
Judy Terry
 Document control Clerk
Carine Assemien
 Document control Clerk
Gael Chomik
Certificate of Authorization Permit:
 APEGA, P03714
 APEGS, 25806
 ABSA
 Construct, Repair/Alter ASME Section VIII-1 pressure vessels
 Construct, Repair/Alter ASME B31.1 Power Piping and ASME B31.3
process piping
 Conduct performance qualification testing of pressure welders and machine
welding operators
 ASME
 U –stamp for manufacture of pressure vessel
 NBBI
 ULC
 Manufacture of vertical and horizontal tanks
 CWB
 Certified to CSA standard W 47.1 for Fusion welding of steel
Standards Compliant to:
 API 650 11th Edition.
 API 620
 AWWA D100
 GLM Standard (GOOD INDUSTRY PRACTICES)
 ASME Section VIII and IX
 ASME B31.3
 NBC 2010
 OH&S
 FIRE CODE
Our values:
 Safety first
 Integrity of design and Perform Quality Work
 Transparency of information
 Commitment to satisfy Targets and Deadlines
 Ethics
 Professionalism
Our Capabilities:
 Complete design of tanks and pressure vessels.
 Heating calculations for Fire tubes, electric, steam and glycol
heating system.
 Design of burner system as per CSA B149.3.
 Maximum fluid in and out flow rate calculation.
 Pressure safety valve and Pressure vacuum safety valve sizing
calculation.
 Tank pressure de-rating calculation to increase the pressure or
flow rate.
 Load cell and structure design if the fluid is measured by weight.
 Laser scanning and sizing the tank if real state is an issue.
 Forensic Engineering and under pining for foundation heaving.
 Expansion joints with monitoring and secondary containment
design.
 Lift design of roofs and tanks.
Our Tools:
 AME Tank
 AME Tank can produce both 2-
D & 3-D models.
 It is capable of performing
calculation as per API 650
providing the opportunity to
double check design
calculations and
manufacturability (identifying
interference of parts) .
 Models built in AME Tank can
be exported to Autodesk
Inventor and AutoCAD to speed
up the production of drawings.
Our Tools (continued…):
 GLM Custom built Excel Program for
designing (including calculations)
Tanks and components.
 Updated to comply with the latest
version of API 650.
 Approved accuracy of Calculations.
Our Tools (continued…):
 FEA Software.
 GLM is utilizing Simulation Mechanical by Autodesk
 Predict Product Performance
 Optimize Product Designs
 Validate Design Decisions
 Build it, break it, and fix it prior to hitting the shop floor…
Our Tools (continued…):
 Nozzle/PRO and FE/Pipe
 Uses FEA for predicting allowable nozzle loads
 Design Nozzles and Reinforcing Pads to support existing loads
provided by piping department.
Our Tools (continued…):
 Compress
 Uses FEA for predicting allowable thickness
 Code calculation for pressure vessels
Example of some projects
 Example of design of roof lift
 Design stage:
 Design implementation:
Example of some projects
 Example of design of roof lift
 Outcome:
Example of some projects
 Example of lifting the tank
 Loading (3 point air bag lift)
 Due to symmetry tank was modelled as one half of the original.
Example of some projects
 Example of lifting the tank (continued…)
 Stresses at the lifting points:
 Deflection of the bottom plate (with magnification 10)
Our Approach:
 Prepare calculations, General Arrangement drawings for all the tanks,
Inspection Test Plan and Welding Procedures for Client’s approval.
 Be proactive: starting detail design and make necessary changes as
client approval arrives.
 Scheduling shop built parts for uninterrupted field erection.
 Willing to work simultaneously on several tanks within our scope.
 Our involvement will be spontaneous to all parts of all the tanks that
purchased from sub vendors.
 Set target to achieve all deadlines.
Work progress:
 Being proactive, we have prepared
calculations, 50 drawings as well as
part of the General Arrangement
(GA) drawings for designs for
tanks.
 Hoping to have some clarification in
this meeting (thanks to the
organizers) so that we can produce
almost flawless design and Detail
drawings.
Summary:
 We are prepared to:
 Perform quality work
 Hit all deadlines
 We are looking forward to work with all our clients.
Thank you
Questions?

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GLM-introduction and approach

  • 1. Ashraf Hussain, P.Eng , PMP Manager Engineering Department
  • 2. Profile of Engineering Department  Engineering Manager: M. Ashraf Hussain, P.Eng. PMP, SSBB B.Sc. in Mechanical Engineering. Post Graduate Diploma in Industrial Production Engineering.  Design Engineer: Lee J. Crick, P.Eng. B.Sc. in Mechanical Engineering.  Design Engineer: Muhammad Shoib MEng. in Mechanical Engineering B.Sc. in Mechanical Engineering  Design Engineer: Souvenir Muhammad B.Sc. And M.Sc. in Mechanical Engineering, PhD student
  • 3. Profile of Engineering Department  Drafting Supervisor: Kevin Sparrow, CET  Senior Drafting Technologist Y. Lam .CET  Senior Drafting Technologist: Yuri Bouldakov , CET  Senior Drafting Technologist: Donna Fleming, CET  Drafting Technologist Troy Burrows  Drafting Technologist Judy Terry  Document control Clerk Carine Assemien  Document control Clerk Gael Chomik
  • 4. Certificate of Authorization Permit:  APEGA, P03714  APEGS, 25806  ABSA  Construct, Repair/Alter ASME Section VIII-1 pressure vessels  Construct, Repair/Alter ASME B31.1 Power Piping and ASME B31.3 process piping  Conduct performance qualification testing of pressure welders and machine welding operators  ASME  U –stamp for manufacture of pressure vessel  NBBI  ULC  Manufacture of vertical and horizontal tanks  CWB  Certified to CSA standard W 47.1 for Fusion welding of steel
  • 5. Standards Compliant to:  API 650 11th Edition.  API 620  AWWA D100  GLM Standard (GOOD INDUSTRY PRACTICES)  ASME Section VIII and IX  ASME B31.3  NBC 2010  OH&S  FIRE CODE
  • 6. Our values:  Safety first  Integrity of design and Perform Quality Work  Transparency of information  Commitment to satisfy Targets and Deadlines  Ethics  Professionalism
  • 7. Our Capabilities:  Complete design of tanks and pressure vessels.  Heating calculations for Fire tubes, electric, steam and glycol heating system.  Design of burner system as per CSA B149.3.  Maximum fluid in and out flow rate calculation.  Pressure safety valve and Pressure vacuum safety valve sizing calculation.  Tank pressure de-rating calculation to increase the pressure or flow rate.  Load cell and structure design if the fluid is measured by weight.  Laser scanning and sizing the tank if real state is an issue.  Forensic Engineering and under pining for foundation heaving.  Expansion joints with monitoring and secondary containment design.  Lift design of roofs and tanks.
  • 8. Our Tools:  AME Tank  AME Tank can produce both 2- D & 3-D models.  It is capable of performing calculation as per API 650 providing the opportunity to double check design calculations and manufacturability (identifying interference of parts) .  Models built in AME Tank can be exported to Autodesk Inventor and AutoCAD to speed up the production of drawings.
  • 9. Our Tools (continued…):  GLM Custom built Excel Program for designing (including calculations) Tanks and components.  Updated to comply with the latest version of API 650.  Approved accuracy of Calculations.
  • 10. Our Tools (continued…):  FEA Software.  GLM is utilizing Simulation Mechanical by Autodesk  Predict Product Performance  Optimize Product Designs  Validate Design Decisions  Build it, break it, and fix it prior to hitting the shop floor…
  • 11. Our Tools (continued…):  Nozzle/PRO and FE/Pipe  Uses FEA for predicting allowable nozzle loads  Design Nozzles and Reinforcing Pads to support existing loads provided by piping department.
  • 12. Our Tools (continued…):  Compress  Uses FEA for predicting allowable thickness  Code calculation for pressure vessels
  • 13. Example of some projects  Example of design of roof lift  Design stage:  Design implementation:
  • 14. Example of some projects  Example of design of roof lift  Outcome:
  • 15. Example of some projects  Example of lifting the tank  Loading (3 point air bag lift)  Due to symmetry tank was modelled as one half of the original.
  • 16. Example of some projects  Example of lifting the tank (continued…)  Stresses at the lifting points:  Deflection of the bottom plate (with magnification 10)
  • 17. Our Approach:  Prepare calculations, General Arrangement drawings for all the tanks, Inspection Test Plan and Welding Procedures for Client’s approval.  Be proactive: starting detail design and make necessary changes as client approval arrives.  Scheduling shop built parts for uninterrupted field erection.  Willing to work simultaneously on several tanks within our scope.  Our involvement will be spontaneous to all parts of all the tanks that purchased from sub vendors.  Set target to achieve all deadlines.
  • 18. Work progress:  Being proactive, we have prepared calculations, 50 drawings as well as part of the General Arrangement (GA) drawings for designs for tanks.  Hoping to have some clarification in this meeting (thanks to the organizers) so that we can produce almost flawless design and Detail drawings.
  • 19. Summary:  We are prepared to:  Perform quality work  Hit all deadlines  We are looking forward to work with all our clients.