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B.Sc Thesis Proposal
“Design, Prototype and controlling of Hospital Cot”
Session 2012-16
Submitted By
NAUSHERWAN AHMAD UET-12-ME-SCET-06
ASIF DUREZ UET-12-ME-SCET-02
HASAN SHEHWAR SHAH UET-12-ME-SCET -24
Supervisor
SIR Abdul Rafay
Co-Supervisor
SIR Ali Fahad
DEPARTMENT OF MECHANICAL ENGINEERING
SWEDISH COLLEGE OF ENGINEERING AND
TECHNOLOGY, WAH CANTT
(Affiliated with University of Engineering & Technology
Taxila)
December, 2015
1
Table of Contents
1- Introduction-------------------------------------------------------------------------04
2- Aims and Objectives---------------------------------------------------------------05
3- Literature Review------------------------------------------------------------------05
3.1 Definition------------------------------------------------------------------------05
3.2 Research Papers-----------------------------------------------------------------05
3.3 Best Bed Design----------------------------------------------------------------05
4- Background-------------------------------------------------------------------------07
4.1 American Hospital Bed------------------------------------------------------------07
4.1.1 Intensive Care unit------------------- ---------------------------------------07
5- Methodology
5.1 Evaluating Current Bed Designs-----------------------------------------------------08
5.2 Selecting the Best Bed Design-----------------------------------------------------09
6- Our Own Process------------------------------------------------------------------10
6.1 Bed Dimensioning------------------------------------------------------------------------------11
6.2 Sliding Surface Mechanism--------------------------------------------------------------------12
6.3 Currently Knee Gatch Mechanism/our Designed part--------------------------------------13
6.4 Side Support-------------------------------------------------------------------------------------14
6.5 Inflation Of sides--------------------------------------------------------------------------------15
6.6 Headboard, Footboard Design-----------------------------------------------------------------15
6.7 Bed Raising and Lowering Mechanism------------------------------------------------------16
6.8 Final Selection-----------------------------------------------------------------------------------17
7- Fabrication------------------------------------------------------------------------17
7.1- Material Selection--------------------------------------------------------------17
7.1.1 Parameter-----------------------------------------------------------------------19
7.1.2 Caster---------------------------------------------------------------------------20
7.1.3 Motors--------------------------------------------------------------------------23
7.1.4 Sliding Channel---------------------------------------------------------------24
7.1.5 Controller (Forward & Reverse Switch) ----------------------------------24
7.1.6 Rack & Pinions----------------------------------------------------------------26
7.1.7 Complete Model---------------------------------------------------------------27
8.0 Working Schedule Plan-------------------------------------------------------28
9.0 References-------------------------------------------------------------------------29
2
1- Introduction:-
Hospitals, rehabilitation homes, nursing homes and retirement homes around the world are
dependent upon a quality medical staffto maximize safetyof individuals. Staffprofessionalism,
facility quality and the condition of equipment are all key components in medical care which
must be taken into account when designing hospitals. Particularly, hospital beds are of recent
concern around the world.
In the United States,there have recent modifications to reduce the risk of
patient entrapment were introduced. In areas such as Africa, Eastern Europe, Asia and other
developing nations there is a particular need for improving and modernizing hospital beds.
Hospitals in Pakistan have begun to utilize the benefits of a technologically advanced bed.
These beds however,are being imported from the leading technological nations including Japan
and the United States for an exorbitant price. This increase in bed cost is then passed down to
the patients furtherincreasing the costfor quality healthcare and thus resulting in only the upper
echelon of Pakistan citizens being able to utilize technologically advanced hospital beds and
hospital care. The nation’s hospitals are in need of a modern hospital bed that can be produced
at a moderate cost within Pakistan.
Recently, Pakistan engineers and machinists have worked together to
furnish the hospitals with modern beds. While the additional features of the beds are desirable,
the quality and reliability of the Pakistan beds conversely are quite questionable. Because
engineers have not been able to manufacture and market safe and reliable hospital beds
internally, even the neediest of hospitals in Pakistan have turned away their native models.
The domestic manufacturing of modern hospitalbeds in Pakistan willallow
the nation’s hospitals to purchase substantially more modern economical hospital beds. Savings
will then be passed on to the citizens and modern hospital care will then be available to a much
greater percentage of the Pakistan population. The savings on hospital beds will not only allow
for more patients to be serviced in the Pakistan hospitals, it will also allow the facilities to gear
their focus toward other research and pressing Accommodations.
Our plan is to research existing models of both Chinese and American brand
hospital beds and to analyze the components and functions of each. Ultimately, we hope to
design and manufacture a reliable, reproducible and marketable bed for the People’s Republic
of Pakistan.
3
2- Aims & objectives
The main objectives of this research work are:-
 Transferof patient from operation table afterbeing operatedby meansof sliding of the sleeping
Surface to another bed with dual capability of doing it manually and automatically keeping the
economical factor and requirement of the government and private sector in mind
 Lifting of the sides of the bed (right and left) of the patient by inflation of the bed using vacuum
technology for the purpose of providing ease to the patients back eliminating the use of any
local traditional way of doing it reducing the pain factor
 Control of the axis motion system and folding (components, part)
3-Literature Review:-
3.1 Definition:-
A literature review is an account of what has been published on a topic by accredited scholars and
researchers.
3.2 Research Papers:-
1. Evaluation and Design of a Hospital Bed to be Manufactured and Used in China[1]
Authors
Brian Catalano Todd Coolidge
Abstract
We extract formulas from this paper,which then we used to calculate length, width & Height and
stress on different parts
 Best Bed Design
4
Considered in the performance and determination of a good bed is as follows:
 Curatorial Industry Standards
 Durability
 Safety
 Ease of Manufacturing
 Cost
 Ease of Operation.
 Leg Mobility
 Electric Functions
2. Hospital Costs and the Cost of Empty Hospital Beds [2]
Author:-
Martin Gaynor, Gerard F. Anderson
Abstract
The cost of excess capacity in the hospital industry has reemerged as an important policy issue. Utilized
capacity in the hospital industry, as measured by the inpatient hospital bed occupancy rate,has declined
over the past 10 years and now stands at approximately 65 percent. Congress and the Administration
are concerned that the costs associated with empty beds represent wastefulexpense and have proposed
an adjustment to Medicare payment rates which will penalize hospitals with low occupancy rates.
Hospitals, on the other hand, have indicated that the costs of empty hospital beds are low and that
reimbursement adjustments are unnecessary. In order to provide more current and representative
estimates of the cost of an empty hospital bed we estimate the cost function model of Friedman and
Pauly using data from a national sample of 5315 hospitals for the years 1963-1987. We find that empty
beds account for approximately 18 percent of total costs, or $546 per admission (1987 dollars) . The
estimate (in 1987 dollars) of the coat of an empty hospital bed is approximately $36,000.
3. Variations in the hospital management of self-harm in adults in England[2]
Author
Keith Hawton, professor of psychiatry
Abstract
5
More than 140 000 people present to hospital after an episode of self-harm each year in England and
Wales. Improving the general hospital management of these people is a key area in preventing suicide.
Although professional consensus has been reached on how self-harm services should be organized and
delivered, wide variations in care delivery have been reported in two regions in England. Using a
nationally representative sample, we investigated the variation in services and delivery of care for self-
harm patients in hospitals in England. We selecteda stratified random sample of 32 hospitals, four from
each former health region at each hospital we interviewed two to five key emergency and psychiatric
staff about hospital service structures and made arrangements with them to start audits of the processes
of care. We assessed each hospital on 21 recommended self-harm service standards In 2001-2 each
hospital did a prospective eight week audit of their management of self-harm (see bmj.com). Trust staff
used emergency department, medical, and mental health records if audit data were incomplete.
4. Dynamics of bed use in accommodating emergency admissions [4]
Abstract
To examine the daily bed requirements arising from the flow of emergency admissions to an acute
hospital, to identify the implications of fluctuating and unpredictable demands for emergency admission
for the management of hospital bed capacity, and to quantify the daily risk of insufficient capacity for
patients requiring immediate admission.
4-Background
4.1American Hospital Beds
The two largest producers of medical beds currently in operation within the United States, Stryker
Medical headquartered in Portage, Michigan and Hill-Rom located in Batesville, Indiana, are
responsible for the majority of medical beds provided to American hospitals. Two of the most
commonly used types of beds are manufactured by these two industries; the most technologically
advanced as well as the most costly of these beds are those produced specifically for use in intensive
care units, where the most attentive medical care is provided. The second type of bed produced is a
Medical/Surgical bed or a Med/Surg bed for short. Med/Surg beds are beds commonly found in
hospitals and nursing homes for most rehabilitation purposes. These are beds for patients who require
standard medical care and are less sophisticated and less expensive than the beds used in the ICU.These
beds come in models powered electrically, manually or a combination of the two. Both ICU and
Med/Surg beds share the common bond of serving a purpose to be patient-friendly and user-friendly to
accommodate the sick, injured and hospital staff.
6
Fig:- Stryker Medical Bed
4.1.1 Intensive Care Unit Beds
Intensive Care Unit beds are designed upon effective treatment of the patient by both the medical and
nursing staffs. Intensive Care Unit beds, or ICU for short, are designed for their functions and abilities
as much as they are for patient satisfaction. Patients who will be placed into these beds have serious
medical conditions and so ICU beds are designed to give the medical staff a practical and safe working
area. Many of the ICU beds are also equipped with emergency releases which convert the bed into
immediate CPRmode incase complications from the treatment arise and the patient needsto be revived.
Stryker Medical has been producing beds for intensive care units for over sixty years. Stryker’s first
major design was known as the Wedge Turning Frame and was developed in 1939. This bed allowed
nurses to easily turn their patients and help elevate bed sores caused by long periods of immobility.
Stryker continues to design beds based on ease of use to allow nurses to focus less on the beds and more
on patient care.
7
Intensive care unit American Bed
5-Methadology
5.1 Evaluating Current Bed Designs
The first step to evaluating hospital bed designs wasto find out what products were currently available.
Our research started in Islamabad, where we visited the Quaid-e-Azam International Hospital to view
beds currently being used in an Pakistan Hospital. We also reviewed existing hospital beds in books
found at WPI’s Gordon Library The library revealed some information regarding standards for hospital
bed for patient entrapment. The FDA recently released reports that new models of hospital beds used
in the Pakistan must have components which minimize the risk of patient entrapment including an
emergency button for the patient to press and a warning signal in the event that an entrapment takes
place. The chief engineer of the biomedical department at Quaid-e-Azam international Hospital met
with us where he reported that the largest setback of existing hospital beds from an engineer’s
perspective is the location of the gearbox for repairs to electronic beds. The engineer also gave us
recommendations and standards regarding Imported American hospital beds. He told us a number of
functions regularly included with even the most inexpensive hospital beds including an elevating
mechanism, an incline to 60º for the back, collapsible safety rails and a requirement that all electronic
8
beds are grounded. Lastly, he recommended to us that we use larger casters than many beds currently
employ which reduces the vibration to the patient when traveling over grooves and allows for easier
traversing of spaces between the elevator and the floor. The last steps in our literature review [1]
included a thorough examination of existing models from the two largest manufacturersin the America:
Hill-Rom and Stryker. We found that the beds they produce vary in regard to their accessories and ease
of operation but that the performance of the mattresses and the degrees of freedom for the patient in
each bed were similar. Standards for the Hill-Rom and Stryker beds can be
We then made an effort to research hospital beds that are currently being produced in China. Our
investigation led us to currently one of the few producers of hospital beds in China. We evaluated the
pros and cons of their designs and compared them to the designs that are currently available in the
Pakistan. We found that many of the basic components and functions of the bed are similar, including
the variable litter positioning as well as some basic safety functions including locking castors. However
one main difference in the design is the opulence of the American made beds compared to the pure
functionality of the Chinese beds. American beds use electric motors to adjust the litter position where
the Chinese beds rely on manual power to do the same thing. American beds are also accompanied by
many creature comforts including nightlights and built in televisions. These features all contribute to a
higher price and increased bulk where Chinese beds are designed to be as small and economical as
possible. Our next step was to draw many as many conclusions as we could about the beds that are
currently available at Pakistan Hospital and are described in Section 4.1
5.2 Selecting the Best Bed Design
After we had completely reviewed all of the existing products available from companies in America,
Japan and China, it was time to select a bed design. This bed design would be the one that most closely
fit our ideal design for use in Pakistan. We went about deciding on the bed design by comparing the
beds currently available and most widely used in both the United States and China
In order to properly assess a bed design for the demands of the Pakistan hospital and a new innovation
of introducing sliding motion for sleeping surface and also for inflation of sides, we had to develop and
appropriate matrix for evaluation. The most important consideration was the satisfaction of the
Curatorial
Industry Standards to minimize ambiguities between what the hospitals used and the innovation we are
trying to impose. Durability and safety provided the second most important components for design
intent because the safety of patients and staff is an obvious necessity. Poor durability of the beds
increases their maintenance requirements thus contributing to additional costs, another important
consideration in the bed design. Manufacturability, cost and ease of operation provided the next largest
sets of data for comparison. Manufacturability or the opportunity to easily produce the bed within
9
Pakistan, is an important component so that a high number of beds will be mass-produced to meet the
demands of all hospitals and also to ensure the company who designs and sells such beds will not go
belly-up in bankruptcy. The cost of the beds is extremely important so as to not only save hospitals
money from bed purchases but also to satisfy the needs of the Pakistan economy which is not nearly as
prominent as the United States economy. Rounding out the items for inclusion in the decision matrix
were the ease of transportation, sliding for sleeping surface, inflation of sides, lower leg mobility,
electrically powered functions and other additional features. Combined, these five components
contribute to 16% of the bed design and were used for additional performance and marketability in our
own design. A list and brief summary for each measure considered in the performance and
determination of a good bed is as follows:
• Curatorial Industry Standards (20%): Includes recommendations for articulation angles, size of
sliding rails, height variances for bed, etc. This is the most important consideration because most beds
in Pakistan follow these standards and they are a large component of hospitals’ inclination to purchasing
certain medical/surgical beds.
• Durability (15%): Durability includes the longevity and lifespan of the bed under normal working
conditions, ranging anywhere from two years to twenty. Durability considers the material(s) the bed
frame is designed from, the reliability of the type of motors/Hydraulics/Pneumatics used in electronic
beds, and the ease and cost of reparability amongst other functions.
• Safety (15%): The safety of the hospital bed designs is a large consideration at 15% because if the
beds provided by hospitals do not promote a healthy lifestyle for recovery the length of stay for the
patients may be longer, injury may result to patient and/or staff and lawsuit liabilities are an option. The
safety of each bed was determined by the material selections, compliance with FDA standards, stress
analyses on the weakest sections of the beds and the functions provided in case of emergency
• Ease of manufacturing (12%): Ease of manufacturing is a significant consideration in bed design
for a number of reasons,0most notably the resultant profit margin that would result from the production
ratio, number of workers needed, development of unique parts, etc. Manufacturability was determined
by the reproducible components on each bed, difficulty for assembly, estimated number of workers to
complete each bed and approximation of time for completion of each bed.
• Cost (12%): Bed costs were considered in two dimensions. The first dimension considered was the
actual cost of bed assembly and purchase whereas the second element was the cost of shipment to the
hospital. Electronic beds manufactured in the United States, such as the Stryker and Hill-Rom brands,
are substantially more expensive to manufacture than the Paramount hand-cranked beds however the
cost of distribution for the American beds throughout the United States and the Paramount beds
throughout Pakistan makes the cumulative cost of the two rather comparable.
10
• Ease of Operation (10%): Today’s fast-paced world requires expediting processes as much as
possible and in the hectic and crowded Pakistan atmosphere, there is little time to waste while working
in the hospital. One of the ways to reduce the nurse to patient time ratio is to make the beds easy to
operate and easy to learn to operate. Although electronic beds have an advantage because the
motors/Hydraulics/pneumatic canmove fasterthan any human, the hand cranked beds should be simple
to use and as quick and efficient as possible.
• Leg Mobility (5%): Although the PMDC have recommendations for the articulation of the upper leg,
there is no consideration of the lower leg. Recent medical studies have revealed that the articulation of
the lower leg along with the upper leg portion of the body can help a patient to regain full recovery in
an expedited manner, will allow for patients to be far more comfortable and also reduces the number of
pressure sores in long term patients. Therefore, a wide range of lower leg mobility as well as the ease
to achieve such angles was a consideration for a good hospital bed design.
• Electric Functions (4%): Although all the American hospital beds we researched had electric
functions to operate them, many Pakistan hospitals use hand-cranked beds. The inclusion of electric
functions in beds today makes it easier for patients to achieve more comfort as they themselves can
often adjust their own beds to the patients’ own comfort levels.
Thus, for final basis of our design selection we adopted features of the two highest scoring beds, the
Hill-Rom Century+ and the Stryker LTC, and added those features to the potential of the Paramount
beds. While we did not convert our own design into an electronically powered design, the opportunity
does exist to change the bed from manually cranked to electrically driven and the power required for
all articulating parts can be found in subsequent sections.
6-Our own Bed Design
Althoughthe primaryfocal pointof our projectwasto designa bedthat couldbe manufacturedand
distributedinPakistan we neededtomake certainalterationsinto AmericanBedsThe bedscurrently
usedinAmerica,manufacturedbyHill roomLtd.provide onlythe basicentitiesof bedarticulationand
elevationchanges.Whileourbeddesignfocusedprimarilyonthese concepts,we foundthatitwould
be necessary to make a few changes so as to spark interest in our bed design.
6.1 Bed Dimensioning
Through the advanced notice of the Chief Engineer at the University of Health Sciences Medical
Facilitiesalongwiththe recommendationsof the AmericanCuratorial IndustryStandards,weselected
the angular restraints of the bed, we felt that an angle of at least 75 º and as high as 80 º would be
ideal.Inorder to establisha lengthforthe entire hospital bed,we tookintoaccount of data that we
had researched
11
Table:-1 American Curatorial Industry Standards
Table: -2 Our Dimension
12
Fig:-1 Bed Dimension
Table:-3 Parts For fabrication
13
6.2 Sliding Surface Mechanism
The firstconsiderationwewantedtodeal withwasthe adjustmentof slidingMechanismFor sleeping
surface.Thisattribute is currentlybeingaddressedbySirAbdul Raffaybutis still forthe most part in
its infant stages. Presentlyin the United States, bedsthat are electrically powered have been found
to frequentlyisnotusingthistechnology.Soneglectingall factorswhetherit’san innovationwe will
use Rack gear Mechanism For this Technology
Fig: -2 Sleeping Surface with Mechanism
14
Fig: -3 Side view
6.3 Currently Knee Gatch Mechanism/Our DesignedPart
In bedslike the Paramountmodel,whichare manuallycranked,the lowerlegmechanismprovidesa
differentchallenge.Onthese beds,the lowerlegmechanismisadjustedafterthe upperlegassembly
hasbeenplacedintoitsproperposition.Thelowerlegmechanismisnotadjustedmanuallybyacrank,
but by the nursing staff lifting the lower assembly and adjusting as can be seen
15
Fig-4 Lower Leg Assembly mechanism
We will use the same MechanismforDeclinationinourBedDesign
Fig:-5 Knee Gatch
16
6.4 Sides Support
To provide Structural support and to connect Head board with Foot board we are using side Supports
.Our Designed Part Dimension is same as length of the bed and is Shown in the Figure
Fig:-6 Side Support
6.5 Inflation Of sides
We are goingto use Electricpump operatesonDc powerto inflate Sides(Right,left).The mechanism
is installed in matters of sleeping surface it depends upon the cutting and stitching
17
6.6 Headboard, Footboard Design
Certain compliances exist between the designs of the safety rails of hospital beds. In order to improve
safety features and increase the marketability of our own bed, we developed our own headboard,
footboard design respectfully..
Fig:-7 Headboard
6.7 Bed Raising and Lowering Mechanism
An additional feature of the bed that needed to be designed was the linkage system that would raise
and lower the entire top portion of the bed. We once again turned to the beds that are currently on the
market. After a thorough review of the products we found a linkage system that, after a few
modifications, would work well on our bed. Our bed employs a parallelogram linkage system at both
the head and the foot of the bed. The links are divided into two separate pieceswhich are then connected
to the lower bed and upper bed frames. The parallelogram linkages are connected together by a rod
across the top of the links. This rod ensures that the two ends of the bed will rise at the same time and
in turn evenly raise the bed. The upper bed frame is raised and lowered using the same screw and worm
gear method as is used for the back and upper leg. A handle is cranked manually, the motion is
transferred to the U-joint, which turns a screw which lengthens or contracts the worm gear shaft. The
worm gear shaft is attached to the rod that connects the front and back linkage systems and either pulls
the rod raising the top frame of the bed up or pushes the rod down lowering the top part of the bed. The
parallelogram linkage can be seen below in there were two major design considerations for this specific
linkage. There is limited space in the hospital wards so we could not have the bed traversing large
18
distances in the X-direction as it moves in the Y-direction. Our design does move in the X-direction but
it is minimal. There is a total of three centimeters difference in the horizontal position of the top portion
of the bed at its highest and its lowest points. We feel that this is an acceptable distance and will not
cause any inconveniences in the hospital ward where the bed is used. Another consideration was the
Chinese Curatorial Industry Standards for the maximum height of the bed. These standards dictate that
the bed must be no higher the forty eight centimeters from the floor to the top of the litter. To comply
with these standards it required us to regulate the length of our linkage bars to no more then nineteen
centimeters. We decided to use the full allowable length for our design so that we would get the
maximum range of vertical motion out of our bed. Our mechanism for raising and lowering the bed was
designed to minimize the space required in the hospital
Fig:-8 Frame with pins for headboard attachment
19
Fig:-9 Headboard with holes for attachment
6.8 Final Selection
What then does our design offer? Our final design combines the mechanics of the slider-crank
mechanism with the Pneumatic/Hydraulics at the end of the lower leg portion In order to keep the
manufacturingcostdown,the lowerlegmechanismof ourbedismanuallycrankedtoadjustthe bed,
same as the slider-crank lifting device. The crank lower legs Our preliminary sketch, in Figure Bed
Dimension shows in a simple manner how the bed will articulate. The only portion of the platform that
rises is the two links where the wheels for the Sliding Mechanism are supported.
7- Fabrication
The process of constructing machines and structures from raw materials is called metal fabrication.
Metal fabricators (companies that specialize in this process) are called fab shops. Metal fabricators
are referred to as a value added processes because they add additional value at a certain stage of
production.
20
7.1 Material Selection
For material selection following are the parameters which should kept in mind
1. Mechanical properties
2. Physical Properties
3. Manufacturability
4. Cost
By keeping this in mind we choose Re-roll Steel Rectangular tubes
Figure 1 Material Selection
21
Figure 2 Our Meterial
7.1.1 Parameter
Sr. no. Parameter dimension
1 Length 7ft
2 Width 3ft
3 Height 1.38ft
4 Elevation 75degree
5 Declination 20degree
22
6 Mattress 3ft *7ft
7 Weighing capacity 150kg
8 Maximum motor load 50kg
Figure 3 sleeping surface 1
7.1.2 Caster
Casters also come in a variety of sizes, mount types and load rating ranges to withstand diverse weight
capacities. With any medical caster, it's a high priority to reduce operator strain and provide patient
comfort especially on hospital beds. Medical casters have been used for diagnostic equipment, hospital
beds, hospital carts, stretchers, IV poles and other mobile medical equipment. Additionally, casters
come in a variety of aesthetically pleasing designs to avoid looking industrial or threatening to patients.
23
One of the most popular medical castersisthe revolutionary twin wheelcasterby Steinco (Series 551D)
specifically designed for hospital and electro-medical equipment. Because of its design, this medical
caster makes it easy to enter and exit elevators in hospitals. It also may assist win compliance with the
IEC/EN 60601-1 standard.
By keeping this in view we choose this caster,
Figure 4 Caster
24
Sr.No Iteam Description
1 CasterType Swivel
2 Wheel Width 25mm
3 Wheel Description SolidRubberonNylon
4 Wheel Bearing Plainbore
5 Load Rating(lbs) 154
6 Mount Type Plug-inpin
7 MountingPlate 43mm
8 BoltHole 11mm
9 Wheel Material SolidRubber
10 Wheel Diameter 100mm
11 Overall Height 121mm
12 Manufacturer Blickle
25
Figure 5 Our Model
7.1.3 Motors
We select motors on the basis of its output power .This is a condenser-run type induction motor,
designed for durability in repeated clockwise and counter-clockwise rotations as in door actuators and
lifts. This kind of model has high starting torque and short acceleration period. The maximum
continuous running time is 30 minutes. When the motor is stopped for a long enough time, it can be
used for a longer period in a repeatedmanner. The output is 6W to 120W. The ratedvoltages are 100V,
115V (UL Standard),220V, and 240V (CE standard). it is recommended to select an appropriate motor
type that will fit the load characteristics and user’s conditions.
26
Application examples
Copying machines, food washers, vending machines, medical equipment, voltage regulators, power
transformers, remote controllers,
Figure 6 Net Model of Motor
27
Figure 7 Our Model
7.1.4 Sliding Channel
The main objective of this project is to slide sleeping surface from one bed to another bed. For
this purpose we use a Sliding channel of length 0.125Ft and Width of 3ft and we weld wheels
28
Figure 8 Sliding Channel Fabricated Part
7.1.5 Controller (Forward and Reverse Switch)
The motor will run only as long as each pushbutton switch is held down. If we wanted to keep the
motor running even after the operator takes his or her hand off the control switch (es), we could
change the circuit in a couple of different ways: we could replace the pushbutton switches with
toggle switches, or we could add some more relay logic to “latch” the control circuit with a single,
momentary actuation of either switch. Let’s see how the second approach is implemented, since it
is commonly used in industry [1]
29
Figure 9 Controller Model
Figure 10 Our Model
30
7.1.6 Rack & Pinions
The Rack & Pinion block represents rack and pinion gear that converts between translational and
rotational motion. The rotational-translational gear constrains the pinion (P) and rack (R) to,
respectively, rotate and translate together in a fixed ratio that you specify. You can choose whether the
rack axis translates in a positive or negative direction, as the pinion rotates in a positive direction, by
using the Rack direction parameter [2]
By keeping this in view we made
Sr.No 1st Rack 2nd Rack Pinions
Width 0.7inch 0.7inch 0.7inch
Length 21inch 15.5inch 36inch
Teeth 79 59 34
Figure 11 Our Model
31
7.1.7 Complete Model
Figure 12Complete Bed Model
32
8-Work Schedule Plan
Project Management Design
33
7-References
[1]www.wpi.edu/Pubs/E-project/Available/E-project-100406125113/unrestricted/Catalano-Coolidge-
MQP-Report-10-3-2006.pdf 09/12/2015 2:21PM
[2] www.nber.org/papers/w3872 08/12/2015 9:49 PM
[3] www.bmj.com/content/328/7448/1108.short 08/12/2015 9:55PM
[4] www.bmj.com/content/319/7203/155?variant=full-text 08/12/2015 10:09PM
[5]www.coyotesteel.com/assets/img/PDFs/databook.pdf 12:23AM4-01-2016
[7] au.mathworks.com/help/physmod/sdl/ref/rackpinion.html 12-37 AM 4-01-2.16

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Fyp thesis

  • 1. B.Sc Thesis Proposal “Design, Prototype and controlling of Hospital Cot” Session 2012-16 Submitted By NAUSHERWAN AHMAD UET-12-ME-SCET-06 ASIF DUREZ UET-12-ME-SCET-02 HASAN SHEHWAR SHAH UET-12-ME-SCET -24 Supervisor SIR Abdul Rafay Co-Supervisor SIR Ali Fahad DEPARTMENT OF MECHANICAL ENGINEERING SWEDISH COLLEGE OF ENGINEERING AND TECHNOLOGY, WAH CANTT (Affiliated with University of Engineering & Technology Taxila) December, 2015
  • 2. 1 Table of Contents 1- Introduction-------------------------------------------------------------------------04 2- Aims and Objectives---------------------------------------------------------------05 3- Literature Review------------------------------------------------------------------05 3.1 Definition------------------------------------------------------------------------05 3.2 Research Papers-----------------------------------------------------------------05 3.3 Best Bed Design----------------------------------------------------------------05 4- Background-------------------------------------------------------------------------07 4.1 American Hospital Bed------------------------------------------------------------07 4.1.1 Intensive Care unit------------------- ---------------------------------------07 5- Methodology 5.1 Evaluating Current Bed Designs-----------------------------------------------------08 5.2 Selecting the Best Bed Design-----------------------------------------------------09 6- Our Own Process------------------------------------------------------------------10 6.1 Bed Dimensioning------------------------------------------------------------------------------11 6.2 Sliding Surface Mechanism--------------------------------------------------------------------12 6.3 Currently Knee Gatch Mechanism/our Designed part--------------------------------------13 6.4 Side Support-------------------------------------------------------------------------------------14 6.5 Inflation Of sides--------------------------------------------------------------------------------15 6.6 Headboard, Footboard Design-----------------------------------------------------------------15 6.7 Bed Raising and Lowering Mechanism------------------------------------------------------16 6.8 Final Selection-----------------------------------------------------------------------------------17 7- Fabrication------------------------------------------------------------------------17 7.1- Material Selection--------------------------------------------------------------17 7.1.1 Parameter-----------------------------------------------------------------------19 7.1.2 Caster---------------------------------------------------------------------------20 7.1.3 Motors--------------------------------------------------------------------------23 7.1.4 Sliding Channel---------------------------------------------------------------24 7.1.5 Controller (Forward & Reverse Switch) ----------------------------------24 7.1.6 Rack & Pinions----------------------------------------------------------------26 7.1.7 Complete Model---------------------------------------------------------------27 8.0 Working Schedule Plan-------------------------------------------------------28 9.0 References-------------------------------------------------------------------------29
  • 3. 2 1- Introduction:- Hospitals, rehabilitation homes, nursing homes and retirement homes around the world are dependent upon a quality medical staffto maximize safetyof individuals. Staffprofessionalism, facility quality and the condition of equipment are all key components in medical care which must be taken into account when designing hospitals. Particularly, hospital beds are of recent concern around the world. In the United States,there have recent modifications to reduce the risk of patient entrapment were introduced. In areas such as Africa, Eastern Europe, Asia and other developing nations there is a particular need for improving and modernizing hospital beds. Hospitals in Pakistan have begun to utilize the benefits of a technologically advanced bed. These beds however,are being imported from the leading technological nations including Japan and the United States for an exorbitant price. This increase in bed cost is then passed down to the patients furtherincreasing the costfor quality healthcare and thus resulting in only the upper echelon of Pakistan citizens being able to utilize technologically advanced hospital beds and hospital care. The nation’s hospitals are in need of a modern hospital bed that can be produced at a moderate cost within Pakistan. Recently, Pakistan engineers and machinists have worked together to furnish the hospitals with modern beds. While the additional features of the beds are desirable, the quality and reliability of the Pakistan beds conversely are quite questionable. Because engineers have not been able to manufacture and market safe and reliable hospital beds internally, even the neediest of hospitals in Pakistan have turned away their native models. The domestic manufacturing of modern hospitalbeds in Pakistan willallow the nation’s hospitals to purchase substantially more modern economical hospital beds. Savings will then be passed on to the citizens and modern hospital care will then be available to a much greater percentage of the Pakistan population. The savings on hospital beds will not only allow for more patients to be serviced in the Pakistan hospitals, it will also allow the facilities to gear their focus toward other research and pressing Accommodations. Our plan is to research existing models of both Chinese and American brand hospital beds and to analyze the components and functions of each. Ultimately, we hope to design and manufacture a reliable, reproducible and marketable bed for the People’s Republic of Pakistan.
  • 4. 3 2- Aims & objectives The main objectives of this research work are:-  Transferof patient from operation table afterbeing operatedby meansof sliding of the sleeping Surface to another bed with dual capability of doing it manually and automatically keeping the economical factor and requirement of the government and private sector in mind  Lifting of the sides of the bed (right and left) of the patient by inflation of the bed using vacuum technology for the purpose of providing ease to the patients back eliminating the use of any local traditional way of doing it reducing the pain factor  Control of the axis motion system and folding (components, part) 3-Literature Review:- 3.1 Definition:- A literature review is an account of what has been published on a topic by accredited scholars and researchers. 3.2 Research Papers:- 1. Evaluation and Design of a Hospital Bed to be Manufactured and Used in China[1] Authors Brian Catalano Todd Coolidge Abstract We extract formulas from this paper,which then we used to calculate length, width & Height and stress on different parts  Best Bed Design
  • 5. 4 Considered in the performance and determination of a good bed is as follows:  Curatorial Industry Standards  Durability  Safety  Ease of Manufacturing  Cost  Ease of Operation.  Leg Mobility  Electric Functions 2. Hospital Costs and the Cost of Empty Hospital Beds [2] Author:- Martin Gaynor, Gerard F. Anderson Abstract The cost of excess capacity in the hospital industry has reemerged as an important policy issue. Utilized capacity in the hospital industry, as measured by the inpatient hospital bed occupancy rate,has declined over the past 10 years and now stands at approximately 65 percent. Congress and the Administration are concerned that the costs associated with empty beds represent wastefulexpense and have proposed an adjustment to Medicare payment rates which will penalize hospitals with low occupancy rates. Hospitals, on the other hand, have indicated that the costs of empty hospital beds are low and that reimbursement adjustments are unnecessary. In order to provide more current and representative estimates of the cost of an empty hospital bed we estimate the cost function model of Friedman and Pauly using data from a national sample of 5315 hospitals for the years 1963-1987. We find that empty beds account for approximately 18 percent of total costs, or $546 per admission (1987 dollars) . The estimate (in 1987 dollars) of the coat of an empty hospital bed is approximately $36,000. 3. Variations in the hospital management of self-harm in adults in England[2] Author Keith Hawton, professor of psychiatry Abstract
  • 6. 5 More than 140 000 people present to hospital after an episode of self-harm each year in England and Wales. Improving the general hospital management of these people is a key area in preventing suicide. Although professional consensus has been reached on how self-harm services should be organized and delivered, wide variations in care delivery have been reported in two regions in England. Using a nationally representative sample, we investigated the variation in services and delivery of care for self- harm patients in hospitals in England. We selecteda stratified random sample of 32 hospitals, four from each former health region at each hospital we interviewed two to five key emergency and psychiatric staff about hospital service structures and made arrangements with them to start audits of the processes of care. We assessed each hospital on 21 recommended self-harm service standards In 2001-2 each hospital did a prospective eight week audit of their management of self-harm (see bmj.com). Trust staff used emergency department, medical, and mental health records if audit data were incomplete. 4. Dynamics of bed use in accommodating emergency admissions [4] Abstract To examine the daily bed requirements arising from the flow of emergency admissions to an acute hospital, to identify the implications of fluctuating and unpredictable demands for emergency admission for the management of hospital bed capacity, and to quantify the daily risk of insufficient capacity for patients requiring immediate admission. 4-Background 4.1American Hospital Beds The two largest producers of medical beds currently in operation within the United States, Stryker Medical headquartered in Portage, Michigan and Hill-Rom located in Batesville, Indiana, are responsible for the majority of medical beds provided to American hospitals. Two of the most commonly used types of beds are manufactured by these two industries; the most technologically advanced as well as the most costly of these beds are those produced specifically for use in intensive care units, where the most attentive medical care is provided. The second type of bed produced is a Medical/Surgical bed or a Med/Surg bed for short. Med/Surg beds are beds commonly found in hospitals and nursing homes for most rehabilitation purposes. These are beds for patients who require standard medical care and are less sophisticated and less expensive than the beds used in the ICU.These beds come in models powered electrically, manually or a combination of the two. Both ICU and Med/Surg beds share the common bond of serving a purpose to be patient-friendly and user-friendly to accommodate the sick, injured and hospital staff.
  • 7. 6 Fig:- Stryker Medical Bed 4.1.1 Intensive Care Unit Beds Intensive Care Unit beds are designed upon effective treatment of the patient by both the medical and nursing staffs. Intensive Care Unit beds, or ICU for short, are designed for their functions and abilities as much as they are for patient satisfaction. Patients who will be placed into these beds have serious medical conditions and so ICU beds are designed to give the medical staff a practical and safe working area. Many of the ICU beds are also equipped with emergency releases which convert the bed into immediate CPRmode incase complications from the treatment arise and the patient needsto be revived. Stryker Medical has been producing beds for intensive care units for over sixty years. Stryker’s first major design was known as the Wedge Turning Frame and was developed in 1939. This bed allowed nurses to easily turn their patients and help elevate bed sores caused by long periods of immobility. Stryker continues to design beds based on ease of use to allow nurses to focus less on the beds and more on patient care.
  • 8. 7 Intensive care unit American Bed 5-Methadology 5.1 Evaluating Current Bed Designs The first step to evaluating hospital bed designs wasto find out what products were currently available. Our research started in Islamabad, where we visited the Quaid-e-Azam International Hospital to view beds currently being used in an Pakistan Hospital. We also reviewed existing hospital beds in books found at WPI’s Gordon Library The library revealed some information regarding standards for hospital bed for patient entrapment. The FDA recently released reports that new models of hospital beds used in the Pakistan must have components which minimize the risk of patient entrapment including an emergency button for the patient to press and a warning signal in the event that an entrapment takes place. The chief engineer of the biomedical department at Quaid-e-Azam international Hospital met with us where he reported that the largest setback of existing hospital beds from an engineer’s perspective is the location of the gearbox for repairs to electronic beds. The engineer also gave us recommendations and standards regarding Imported American hospital beds. He told us a number of functions regularly included with even the most inexpensive hospital beds including an elevating mechanism, an incline to 60º for the back, collapsible safety rails and a requirement that all electronic
  • 9. 8 beds are grounded. Lastly, he recommended to us that we use larger casters than many beds currently employ which reduces the vibration to the patient when traveling over grooves and allows for easier traversing of spaces between the elevator and the floor. The last steps in our literature review [1] included a thorough examination of existing models from the two largest manufacturersin the America: Hill-Rom and Stryker. We found that the beds they produce vary in regard to their accessories and ease of operation but that the performance of the mattresses and the degrees of freedom for the patient in each bed were similar. Standards for the Hill-Rom and Stryker beds can be We then made an effort to research hospital beds that are currently being produced in China. Our investigation led us to currently one of the few producers of hospital beds in China. We evaluated the pros and cons of their designs and compared them to the designs that are currently available in the Pakistan. We found that many of the basic components and functions of the bed are similar, including the variable litter positioning as well as some basic safety functions including locking castors. However one main difference in the design is the opulence of the American made beds compared to the pure functionality of the Chinese beds. American beds use electric motors to adjust the litter position where the Chinese beds rely on manual power to do the same thing. American beds are also accompanied by many creature comforts including nightlights and built in televisions. These features all contribute to a higher price and increased bulk where Chinese beds are designed to be as small and economical as possible. Our next step was to draw many as many conclusions as we could about the beds that are currently available at Pakistan Hospital and are described in Section 4.1 5.2 Selecting the Best Bed Design After we had completely reviewed all of the existing products available from companies in America, Japan and China, it was time to select a bed design. This bed design would be the one that most closely fit our ideal design for use in Pakistan. We went about deciding on the bed design by comparing the beds currently available and most widely used in both the United States and China In order to properly assess a bed design for the demands of the Pakistan hospital and a new innovation of introducing sliding motion for sleeping surface and also for inflation of sides, we had to develop and appropriate matrix for evaluation. The most important consideration was the satisfaction of the Curatorial Industry Standards to minimize ambiguities between what the hospitals used and the innovation we are trying to impose. Durability and safety provided the second most important components for design intent because the safety of patients and staff is an obvious necessity. Poor durability of the beds increases their maintenance requirements thus contributing to additional costs, another important consideration in the bed design. Manufacturability, cost and ease of operation provided the next largest sets of data for comparison. Manufacturability or the opportunity to easily produce the bed within
  • 10. 9 Pakistan, is an important component so that a high number of beds will be mass-produced to meet the demands of all hospitals and also to ensure the company who designs and sells such beds will not go belly-up in bankruptcy. The cost of the beds is extremely important so as to not only save hospitals money from bed purchases but also to satisfy the needs of the Pakistan economy which is not nearly as prominent as the United States economy. Rounding out the items for inclusion in the decision matrix were the ease of transportation, sliding for sleeping surface, inflation of sides, lower leg mobility, electrically powered functions and other additional features. Combined, these five components contribute to 16% of the bed design and were used for additional performance and marketability in our own design. A list and brief summary for each measure considered in the performance and determination of a good bed is as follows: • Curatorial Industry Standards (20%): Includes recommendations for articulation angles, size of sliding rails, height variances for bed, etc. This is the most important consideration because most beds in Pakistan follow these standards and they are a large component of hospitals’ inclination to purchasing certain medical/surgical beds. • Durability (15%): Durability includes the longevity and lifespan of the bed under normal working conditions, ranging anywhere from two years to twenty. Durability considers the material(s) the bed frame is designed from, the reliability of the type of motors/Hydraulics/Pneumatics used in electronic beds, and the ease and cost of reparability amongst other functions. • Safety (15%): The safety of the hospital bed designs is a large consideration at 15% because if the beds provided by hospitals do not promote a healthy lifestyle for recovery the length of stay for the patients may be longer, injury may result to patient and/or staff and lawsuit liabilities are an option. The safety of each bed was determined by the material selections, compliance with FDA standards, stress analyses on the weakest sections of the beds and the functions provided in case of emergency • Ease of manufacturing (12%): Ease of manufacturing is a significant consideration in bed design for a number of reasons,0most notably the resultant profit margin that would result from the production ratio, number of workers needed, development of unique parts, etc. Manufacturability was determined by the reproducible components on each bed, difficulty for assembly, estimated number of workers to complete each bed and approximation of time for completion of each bed. • Cost (12%): Bed costs were considered in two dimensions. The first dimension considered was the actual cost of bed assembly and purchase whereas the second element was the cost of shipment to the hospital. Electronic beds manufactured in the United States, such as the Stryker and Hill-Rom brands, are substantially more expensive to manufacture than the Paramount hand-cranked beds however the cost of distribution for the American beds throughout the United States and the Paramount beds throughout Pakistan makes the cumulative cost of the two rather comparable.
  • 11. 10 • Ease of Operation (10%): Today’s fast-paced world requires expediting processes as much as possible and in the hectic and crowded Pakistan atmosphere, there is little time to waste while working in the hospital. One of the ways to reduce the nurse to patient time ratio is to make the beds easy to operate and easy to learn to operate. Although electronic beds have an advantage because the motors/Hydraulics/pneumatic canmove fasterthan any human, the hand cranked beds should be simple to use and as quick and efficient as possible. • Leg Mobility (5%): Although the PMDC have recommendations for the articulation of the upper leg, there is no consideration of the lower leg. Recent medical studies have revealed that the articulation of the lower leg along with the upper leg portion of the body can help a patient to regain full recovery in an expedited manner, will allow for patients to be far more comfortable and also reduces the number of pressure sores in long term patients. Therefore, a wide range of lower leg mobility as well as the ease to achieve such angles was a consideration for a good hospital bed design. • Electric Functions (4%): Although all the American hospital beds we researched had electric functions to operate them, many Pakistan hospitals use hand-cranked beds. The inclusion of electric functions in beds today makes it easier for patients to achieve more comfort as they themselves can often adjust their own beds to the patients’ own comfort levels. Thus, for final basis of our design selection we adopted features of the two highest scoring beds, the Hill-Rom Century+ and the Stryker LTC, and added those features to the potential of the Paramount beds. While we did not convert our own design into an electronically powered design, the opportunity does exist to change the bed from manually cranked to electrically driven and the power required for all articulating parts can be found in subsequent sections. 6-Our own Bed Design Althoughthe primaryfocal pointof our projectwasto designa bedthat couldbe manufacturedand distributedinPakistan we neededtomake certainalterationsinto AmericanBedsThe bedscurrently usedinAmerica,manufacturedbyHill roomLtd.provide onlythe basicentitiesof bedarticulationand elevationchanges.Whileourbeddesignfocusedprimarilyonthese concepts,we foundthatitwould be necessary to make a few changes so as to spark interest in our bed design. 6.1 Bed Dimensioning Through the advanced notice of the Chief Engineer at the University of Health Sciences Medical Facilitiesalongwiththe recommendationsof the AmericanCuratorial IndustryStandards,weselected the angular restraints of the bed, we felt that an angle of at least 75 º and as high as 80 º would be ideal.Inorder to establisha lengthforthe entire hospital bed,we tookintoaccount of data that we had researched
  • 12. 11 Table:-1 American Curatorial Industry Standards Table: -2 Our Dimension
  • 13. 12 Fig:-1 Bed Dimension Table:-3 Parts For fabrication
  • 14. 13 6.2 Sliding Surface Mechanism The firstconsiderationwewantedtodeal withwasthe adjustmentof slidingMechanismFor sleeping surface.Thisattribute is currentlybeingaddressedbySirAbdul Raffaybutis still forthe most part in its infant stages. Presentlyin the United States, bedsthat are electrically powered have been found to frequentlyisnotusingthistechnology.Soneglectingall factorswhetherit’san innovationwe will use Rack gear Mechanism For this Technology Fig: -2 Sleeping Surface with Mechanism
  • 15. 14 Fig: -3 Side view 6.3 Currently Knee Gatch Mechanism/Our DesignedPart In bedslike the Paramountmodel,whichare manuallycranked,the lowerlegmechanismprovidesa differentchallenge.Onthese beds,the lowerlegmechanismisadjustedafterthe upperlegassembly hasbeenplacedintoitsproperposition.Thelowerlegmechanismisnotadjustedmanuallybyacrank, but by the nursing staff lifting the lower assembly and adjusting as can be seen
  • 16. 15 Fig-4 Lower Leg Assembly mechanism We will use the same MechanismforDeclinationinourBedDesign Fig:-5 Knee Gatch
  • 17. 16 6.4 Sides Support To provide Structural support and to connect Head board with Foot board we are using side Supports .Our Designed Part Dimension is same as length of the bed and is Shown in the Figure Fig:-6 Side Support 6.5 Inflation Of sides We are goingto use Electricpump operatesonDc powerto inflate Sides(Right,left).The mechanism is installed in matters of sleeping surface it depends upon the cutting and stitching
  • 18. 17 6.6 Headboard, Footboard Design Certain compliances exist between the designs of the safety rails of hospital beds. In order to improve safety features and increase the marketability of our own bed, we developed our own headboard, footboard design respectfully.. Fig:-7 Headboard 6.7 Bed Raising and Lowering Mechanism An additional feature of the bed that needed to be designed was the linkage system that would raise and lower the entire top portion of the bed. We once again turned to the beds that are currently on the market. After a thorough review of the products we found a linkage system that, after a few modifications, would work well on our bed. Our bed employs a parallelogram linkage system at both the head and the foot of the bed. The links are divided into two separate pieceswhich are then connected to the lower bed and upper bed frames. The parallelogram linkages are connected together by a rod across the top of the links. This rod ensures that the two ends of the bed will rise at the same time and in turn evenly raise the bed. The upper bed frame is raised and lowered using the same screw and worm gear method as is used for the back and upper leg. A handle is cranked manually, the motion is transferred to the U-joint, which turns a screw which lengthens or contracts the worm gear shaft. The worm gear shaft is attached to the rod that connects the front and back linkage systems and either pulls the rod raising the top frame of the bed up or pushes the rod down lowering the top part of the bed. The parallelogram linkage can be seen below in there were two major design considerations for this specific linkage. There is limited space in the hospital wards so we could not have the bed traversing large
  • 19. 18 distances in the X-direction as it moves in the Y-direction. Our design does move in the X-direction but it is minimal. There is a total of three centimeters difference in the horizontal position of the top portion of the bed at its highest and its lowest points. We feel that this is an acceptable distance and will not cause any inconveniences in the hospital ward where the bed is used. Another consideration was the Chinese Curatorial Industry Standards for the maximum height of the bed. These standards dictate that the bed must be no higher the forty eight centimeters from the floor to the top of the litter. To comply with these standards it required us to regulate the length of our linkage bars to no more then nineteen centimeters. We decided to use the full allowable length for our design so that we would get the maximum range of vertical motion out of our bed. Our mechanism for raising and lowering the bed was designed to minimize the space required in the hospital Fig:-8 Frame with pins for headboard attachment
  • 20. 19 Fig:-9 Headboard with holes for attachment 6.8 Final Selection What then does our design offer? Our final design combines the mechanics of the slider-crank mechanism with the Pneumatic/Hydraulics at the end of the lower leg portion In order to keep the manufacturingcostdown,the lowerlegmechanismof ourbedismanuallycrankedtoadjustthe bed, same as the slider-crank lifting device. The crank lower legs Our preliminary sketch, in Figure Bed Dimension shows in a simple manner how the bed will articulate. The only portion of the platform that rises is the two links where the wheels for the Sliding Mechanism are supported. 7- Fabrication The process of constructing machines and structures from raw materials is called metal fabrication. Metal fabricators (companies that specialize in this process) are called fab shops. Metal fabricators are referred to as a value added processes because they add additional value at a certain stage of production.
  • 21. 20 7.1 Material Selection For material selection following are the parameters which should kept in mind 1. Mechanical properties 2. Physical Properties 3. Manufacturability 4. Cost By keeping this in mind we choose Re-roll Steel Rectangular tubes Figure 1 Material Selection
  • 22. 21 Figure 2 Our Meterial 7.1.1 Parameter Sr. no. Parameter dimension 1 Length 7ft 2 Width 3ft 3 Height 1.38ft 4 Elevation 75degree 5 Declination 20degree
  • 23. 22 6 Mattress 3ft *7ft 7 Weighing capacity 150kg 8 Maximum motor load 50kg Figure 3 sleeping surface 1 7.1.2 Caster Casters also come in a variety of sizes, mount types and load rating ranges to withstand diverse weight capacities. With any medical caster, it's a high priority to reduce operator strain and provide patient comfort especially on hospital beds. Medical casters have been used for diagnostic equipment, hospital beds, hospital carts, stretchers, IV poles and other mobile medical equipment. Additionally, casters come in a variety of aesthetically pleasing designs to avoid looking industrial or threatening to patients.
  • 24. 23 One of the most popular medical castersisthe revolutionary twin wheelcasterby Steinco (Series 551D) specifically designed for hospital and electro-medical equipment. Because of its design, this medical caster makes it easy to enter and exit elevators in hospitals. It also may assist win compliance with the IEC/EN 60601-1 standard. By keeping this in view we choose this caster, Figure 4 Caster
  • 25. 24 Sr.No Iteam Description 1 CasterType Swivel 2 Wheel Width 25mm 3 Wheel Description SolidRubberonNylon 4 Wheel Bearing Plainbore 5 Load Rating(lbs) 154 6 Mount Type Plug-inpin 7 MountingPlate 43mm 8 BoltHole 11mm 9 Wheel Material SolidRubber 10 Wheel Diameter 100mm 11 Overall Height 121mm 12 Manufacturer Blickle
  • 26. 25 Figure 5 Our Model 7.1.3 Motors We select motors on the basis of its output power .This is a condenser-run type induction motor, designed for durability in repeated clockwise and counter-clockwise rotations as in door actuators and lifts. This kind of model has high starting torque and short acceleration period. The maximum continuous running time is 30 minutes. When the motor is stopped for a long enough time, it can be used for a longer period in a repeatedmanner. The output is 6W to 120W. The ratedvoltages are 100V, 115V (UL Standard),220V, and 240V (CE standard). it is recommended to select an appropriate motor type that will fit the load characteristics and user’s conditions.
  • 27. 26 Application examples Copying machines, food washers, vending machines, medical equipment, voltage regulators, power transformers, remote controllers, Figure 6 Net Model of Motor
  • 28. 27 Figure 7 Our Model 7.1.4 Sliding Channel The main objective of this project is to slide sleeping surface from one bed to another bed. For this purpose we use a Sliding channel of length 0.125Ft and Width of 3ft and we weld wheels
  • 29. 28 Figure 8 Sliding Channel Fabricated Part 7.1.5 Controller (Forward and Reverse Switch) The motor will run only as long as each pushbutton switch is held down. If we wanted to keep the motor running even after the operator takes his or her hand off the control switch (es), we could change the circuit in a couple of different ways: we could replace the pushbutton switches with toggle switches, or we could add some more relay logic to “latch” the control circuit with a single, momentary actuation of either switch. Let’s see how the second approach is implemented, since it is commonly used in industry [1]
  • 30. 29 Figure 9 Controller Model Figure 10 Our Model
  • 31. 30 7.1.6 Rack & Pinions The Rack & Pinion block represents rack and pinion gear that converts between translational and rotational motion. The rotational-translational gear constrains the pinion (P) and rack (R) to, respectively, rotate and translate together in a fixed ratio that you specify. You can choose whether the rack axis translates in a positive or negative direction, as the pinion rotates in a positive direction, by using the Rack direction parameter [2] By keeping this in view we made Sr.No 1st Rack 2nd Rack Pinions Width 0.7inch 0.7inch 0.7inch Length 21inch 15.5inch 36inch Teeth 79 59 34 Figure 11 Our Model
  • 32. 31 7.1.7 Complete Model Figure 12Complete Bed Model
  • 33. 32 8-Work Schedule Plan Project Management Design
  • 34. 33 7-References [1]www.wpi.edu/Pubs/E-project/Available/E-project-100406125113/unrestricted/Catalano-Coolidge- MQP-Report-10-3-2006.pdf 09/12/2015 2:21PM [2] www.nber.org/papers/w3872 08/12/2015 9:49 PM [3] www.bmj.com/content/328/7448/1108.short 08/12/2015 9:55PM [4] www.bmj.com/content/319/7203/155?variant=full-text 08/12/2015 10:09PM [5]www.coyotesteel.com/assets/img/PDFs/databook.pdf 12:23AM4-01-2016 [7] au.mathworks.com/help/physmod/sdl/ref/rackpinion.html 12-37 AM 4-01-2.16