Future-Proof Cooling: Rack Containment
for Scalability and Efficiency
David A. Brown, Ph.D.
Director, Technology Solutions
Essential “Future-Proof” Design Challenge
Time
Heat
Density
Industry Trends Impacting Design
 Leading OEMs forecast increasing heat density
 “Rack Utilization” is increasing (Gartner)
 “Rack Height” is increasing (IMS)
201520102005 2025
Increase
Steady
Decrease
Which heat density trend
line should you plan for?
2020
10 kW+
Data Center Cooling Efficiency Model
ROW – 30% more efficient
ROOM – status quo
Model Source: Gartner
COMPONENT
No universal standards
supported by leading
OEMs
RACK – 95% more efficient
RACK containment cooling is the most efficient and the most
practical for the foreseeable future
OptiCool®
Rack Containment Cooling
 Refrigerant-based cooling (R-134a or R-450A)
 Non-toxic, non-conductive, non-corrosive
 Low pressure (75 psi)
 “Active” Heat Removal of 10 kW per AHX unit
 20 kW N+1 redundancy per rack
Features
$ Reduce cooling energy use from 60-95%
$ More floor space for additional racks
$ Eliminates the need for a raised floor
$ Qualifies for energy efficiency capital subsidy programs
 Reduced noise levels
Benefits
Rack Containment Benefits
 Scalability – low to high-density; cooling on-demand
 CAPEX – construction cost, equipment cost
 OPEX – energy efficiency, maintenance cost
 Adaptability – attach to any equipment, outdoor heat rejection
Why overcool a room or contain heat at
the aisle? Contain at the rack level.
OptiCool®
System – How it Works
Cool Door®
System
Supply
Return
Supply Return
Pump
System
Flow
Active
Heat
Extractor
Refrigerant Distribution Segment (RDS)
Supply Size
1 3/8” OD
Return Size
2 5/8” ODIndoor
Refrigerant
Distribution
Network
Outdoor
Chiller
Cool Row®
System
Hose
Pair
Stainless
OptiMizer™
RPx Outdoor Heat Rejection
Direct Expansion PumpChilled Water Pump
OptiMizer™ RPC-210OptiMizer™ RPW-210
OptiMizer™
Refrigerant Pumps (RPW or RPC)
Features
 RPW for Chilled Water Outdoor
Heat Exchange
 RPC for DX Outdoor Heat
Exchange
 210 kW (60 Ton) Capacity
 36” x 40” Footprint
 Variable Speed Drive
 Color HMI Panel
 External RJ11 and USB ports
 Modbus or BACnet BMS
Integration 1.5 kW Nominal Energy Use
Active Heat eXtractor (AHX)
Dual Power
(Standard)
Key Messages
 Supports Cool Door®
and Cool Row®
applications
 2N Design with dual fans, power and sensors
 Up to 10 kW Capacity
 13 lbs / 22” x 14”
Inside Rack View
Dual
Sensors
R-134a Supply
R-134a Return
Evaporator
Protector
Shield
Rear Aisle View
 Monitoring port for BMS integration
 Self-Sealing Quick Connect Stainless Hoses
 Fans Are Energy Neutral and Adjust to Heat
Load
System Status
Indicator LEDs Dry Contact
Monitoring Port
(Fan, Power &
Sensors)Settable Fan Speed
(3 fixed / 5 variable)
Cool Door®
System (CDSe) – Extruded Door
For Standard Cooling Applications
Features
 24”, 28”, 30”, 32”
 42-44U, 45U, 48U, 56U
 Single or Dual Power
 Manual Bypass
 80 lbs Fully Configured
Manual Bypass
Integrated Cable
Management
AC or DC
Power (A)
AC or DC
Power (B)
The OptiCool®
System Seismic Compliant
 First seismic compliant close-
coupled cooling solution
 NEBS Zone 4 Seismic GR-63
 Pump system, door, cooling
units, power and hoses
 Tested to an 8.3 seismic event
 All components tested leak-free
 Seismic signifies quality
S e i s m i c H a z a r d M a p
Examples of Different Install Environments
Examples of Different Install Environments
 CAPACITY - Low- to High-Density; up to 30
kW per rack / 20 kW N+1 “in-rack redundancy”
 ADAPTABILITY - The Cool Door®
System is
adaptable to any equipment rack; The Cool
Row®
System provides proximity cooling
 SCALABILITY - The modular design offers
unparalleled scalability to align cooling with
heat load as needed
 ENERGY EFFICIENCY - The equipment rack
becomes the ultimate containment solution
where the RPW 210 kW pump uses only 1.5
kW of energy
 SPACE EFFICIENCY - OptiCool®
uses less
footprint than perimeter CRACs or In-Row
Cooling
OptiCool®
Future-Proofs Cooling Design
Thank You!

Future-Proof Cooling: Rack Containment for Scalability and Efficiency

  • 1.
    Future-Proof Cooling: RackContainment for Scalability and Efficiency David A. Brown, Ph.D. Director, Technology Solutions
  • 2.
    Essential “Future-Proof” DesignChallenge Time Heat Density Industry Trends Impacting Design  Leading OEMs forecast increasing heat density  “Rack Utilization” is increasing (Gartner)  “Rack Height” is increasing (IMS) 201520102005 2025 Increase Steady Decrease Which heat density trend line should you plan for? 2020 10 kW+
  • 3.
    Data Center CoolingEfficiency Model ROW – 30% more efficient ROOM – status quo Model Source: Gartner COMPONENT No universal standards supported by leading OEMs RACK – 95% more efficient RACK containment cooling is the most efficient and the most practical for the foreseeable future
  • 4.
    OptiCool® Rack Containment Cooling Refrigerant-based cooling (R-134a or R-450A)  Non-toxic, non-conductive, non-corrosive  Low pressure (75 psi)  “Active” Heat Removal of 10 kW per AHX unit  20 kW N+1 redundancy per rack Features $ Reduce cooling energy use from 60-95% $ More floor space for additional racks $ Eliminates the need for a raised floor $ Qualifies for energy efficiency capital subsidy programs  Reduced noise levels Benefits
  • 5.
    Rack Containment Benefits Scalability – low to high-density; cooling on-demand  CAPEX – construction cost, equipment cost  OPEX – energy efficiency, maintenance cost  Adaptability – attach to any equipment, outdoor heat rejection Why overcool a room or contain heat at the aisle? Contain at the rack level.
  • 6.
    OptiCool® System – Howit Works Cool Door® System Supply Return Supply Return Pump System Flow Active Heat Extractor Refrigerant Distribution Segment (RDS) Supply Size 1 3/8” OD Return Size 2 5/8” ODIndoor Refrigerant Distribution Network Outdoor Chiller Cool Row® System Hose Pair Stainless
  • 7.
    OptiMizer™ RPx Outdoor HeatRejection Direct Expansion PumpChilled Water Pump OptiMizer™ RPC-210OptiMizer™ RPW-210
  • 8.
    OptiMizer™ Refrigerant Pumps (RPWor RPC) Features  RPW for Chilled Water Outdoor Heat Exchange  RPC for DX Outdoor Heat Exchange  210 kW (60 Ton) Capacity  36” x 40” Footprint  Variable Speed Drive  Color HMI Panel  External RJ11 and USB ports  Modbus or BACnet BMS Integration 1.5 kW Nominal Energy Use
  • 9.
    Active Heat eXtractor(AHX) Dual Power (Standard) Key Messages  Supports Cool Door® and Cool Row® applications  2N Design with dual fans, power and sensors  Up to 10 kW Capacity  13 lbs / 22” x 14” Inside Rack View Dual Sensors R-134a Supply R-134a Return Evaporator Protector Shield Rear Aisle View  Monitoring port for BMS integration  Self-Sealing Quick Connect Stainless Hoses  Fans Are Energy Neutral and Adjust to Heat Load System Status Indicator LEDs Dry Contact Monitoring Port (Fan, Power & Sensors)Settable Fan Speed (3 fixed / 5 variable)
  • 10.
    Cool Door® System (CDSe)– Extruded Door For Standard Cooling Applications Features  24”, 28”, 30”, 32”  42-44U, 45U, 48U, 56U  Single or Dual Power  Manual Bypass  80 lbs Fully Configured Manual Bypass Integrated Cable Management AC or DC Power (A) AC or DC Power (B)
  • 11.
    The OptiCool® System SeismicCompliant  First seismic compliant close- coupled cooling solution  NEBS Zone 4 Seismic GR-63  Pump system, door, cooling units, power and hoses  Tested to an 8.3 seismic event  All components tested leak-free  Seismic signifies quality S e i s m i c H a z a r d M a p
  • 12.
    Examples of DifferentInstall Environments
  • 13.
    Examples of DifferentInstall Environments
  • 14.
     CAPACITY -Low- to High-Density; up to 30 kW per rack / 20 kW N+1 “in-rack redundancy”  ADAPTABILITY - The Cool Door® System is adaptable to any equipment rack; The Cool Row® System provides proximity cooling  SCALABILITY - The modular design offers unparalleled scalability to align cooling with heat load as needed  ENERGY EFFICIENCY - The equipment rack becomes the ultimate containment solution where the RPW 210 kW pump uses only 1.5 kW of energy  SPACE EFFICIENCY - OptiCool® uses less footprint than perimeter CRACs or In-Row Cooling OptiCool® Future-Proofs Cooling Design
  • 15.