Techno Agencies provides fully automatic potato chips making machines that can be customized to meet customers' needs. The machines feature food safety, consistency in cooking, and easy maintenance. The line includes a raw potato hopper, potato grader, destoner, peeler, inspection conveyor, single potato feeder, slicer, washer, continuous fryer with heat exchanger, de-oiling conveyor, and flavor applicator to automatically produce potato chips from raw potatoes to the finished product.
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1. Techno Agencies
84, Shree Hari Industrial Estate,
Panna Estate Road, Rakhial, Ahmedabad
Gujarat, India, Postal code: 380023
E Mail:- admin@pulverizerindia.com
Phone:- +91-79-22743454
Fax:- +91-79-22745062
Mobile:- +91-9426088680
Fully automatic potato chips making machine
In order to fulfill requirements of potato/banana chips producing industry, we undertake
customization works for the entire range of our fully automatic potato chips making machine so as
to meet industrial needs of our customers. This is done by our team of food technologists who
understand the needs of clients in terms of design and other technical specifications such as
capacity, material, heating option, dimensions, and type of fuel.
Some of the main features of Fully automatic potato chips line are.
•
•
•
•
Food safety
◦ All contact materials and components are food grade to ensure food safety.
◦ Oil filtration system prolongs cooking oil life time which promotes better product shelf
life.
Consistency
◦ Oil enters the fryer kettle through strategically places inlets to ensure even temperature
across the fryer.
◦ Fryer is automatically control to stabilize cooking oil temperature.
◦ Cooking time is adjusted by controlling fryer’s conveyor speed.
Engineering excellence
◦ Techno semi automatic potato chips line are made of high quality components and
material to ensure endurance and high performance.
◦ Semi automatic potato chips line are designed to work around the clock with minimum
downtime.
◦ Semi automatic potato chips line are comes in various sizes and configurations to meet
different product and capacity requirements.
Easy maintenance
◦ The hood, conveyors and paddles can be lifted to allow easy access for
cleaning/maintenance.
◦ For complete cleaning solution can be circulated through the entire system
Raw potato hopper and feed elevator
Raw potato hopper and feed elevator is used for transmitting large quantity potatoes in to the
potato size grader
Potato size grader
A potato size grader to size grade by length and diameter which exclude any small potato, which
may become trapped in the screen thus preventing them from further process. The new, innovative
technology makes the graders superior in every aspect. Separation of different variety of potatoes
can further be improved by rotary grading drum.
2. Features of Potato Size grader
• Simple and trouble free rotary operation
• Easy adjustments while operating
• For pre-cleaning or precision grading, large grading area for high performance
De stoner
The screw de-stoner can be used in conjunction with all potato. The integration of this system into a
processing line dramatically reduces the potential for extreme wear and tear to associated
equipment further along the installation. The screw de-stoner is constructed with a rectangular
reception hopper with a vertical transport screw. The screw is driven by a reduction gearbox. The
circular water filled hopper receives the product to be de-stoned and in combination with the
rotational action of the vertical screw auger draws the water and crop gently up the tube supported
by the regular closed screw. For a better separation of the sand out off polluted products, also a
round reception hopper with cone can be used. The rotational action raises the product allowing the
water to gravitate down the side of the auger. Heavy particles with negative buoyancy remain on the
bottom of the hopper. Clean products (without stones) are transported out off the upper side of the
transport screw.
Carborundum roller peeler
The roller peeler is suitable for the continuous peeling of root potatoes, carrots. The machine is
executed with peeling rollers, each coated with carborundum, and a transport auger which moves
the product to be peeled equally through the machine. The number of peeling rollers and the kind of
carborundum determines the capacity of the machine. The peeling rollers are mounted side by side;
the center two peeling rollers are located at the lowest position the other rollers are mounted in
gradual increments following the shape around the transporting auger. The peeling rollers are
provided with a quick release locater for simple de-mounting, and all rollers are driven by a timing
pulley with different speeds, ensuring an optimum peeling result and a high capacity. Option: a
control panel can be supplied, which controls the number of revolutions of the peeling rollers and
the transport auger can be adjusted (independent of each other). The desired peeling result can be
adapted optimally to every type of product.
Inspection conveyor
Inspection conveyors gently tumble potatoes and other produce for full visual inspection and easy
access. Available with trimming removal conveyors and elevated platforms to fit plant layout.
The inspection Conveyor comprised of PVC rollers with inner bearings which are fastened to hollow
pin Cain. The chain which is driven at the sprocket by a right angled gearbox pulls the rollers causing
them to move forward while rotating in the opposite direction. This allows the potato to be moved
from the start to the end of the conveyor while rotating. Therefore enabling the line operators to
inspect the product passing by for any imperfections and allows them the opportunity to remove
these items before they pass further on down the line.
All components of the inspection conveyor are of the highest food grade standard with replacement
or spare components available upon request. The design of the conveyor is as open as possible to
reduce wash down time.
Single potato feed conveyor
Provides a continuous and uniform flow of potatoes to the slicer for maximum slicing efficiency less
waste.
Feeding of the potato cutting machines (slicers) is very important to ensure the even thickness of
each individual potato slice. If the thickness of each slice is not even, the quality of each potato chip
3. will not be consistent because the blanching and frying stages in the potato process are designed for
evenly sliced potatoes.
Best results are achieved by cutting one potato at the time. The single potato feed conveyor ensures
that the potatoes are fed one-by-one into the slicer. The single potato feed conveyor discharge chute
can be adjusted to the optimum entering angle approaching the slicer. The single potato feed
Conveyor has two screw augers mounted in parallel. The potatoes are separated and fed forward
individually.
•Individual feeding of the potatoes
•Adjustable discharge feeding chute
Potato slicer
Potato slicer has specially been designed for slicing potatoes, designated for the potato industry.
Slices, adjustable in thickness of 0.5 up to 5 mm Straight + Crinkle cut can be done with this
machine.
Materials are fixed in the stainless steel structure of the rotating die and the gland in feed, the
machine carries the drive shaft,through the gear shifting, the die and the slicer can form a certain
speed rate. In this way ,the die and the slicer can operate simultaneously and in the same direction.
When the slicer rotates to the materials, they can be cut into slices.
Potato slice washer with vibratory feeding and high speed conveyor
When the potatoes have been sliced, the starch on the slices is washed away. If it is not removed
from the slices, starch will be carried forward into the frying stage of the process. There, it can cause
build-ups and could potentially block or damage oil outlets, piping or other components.
Our three step counter flow slice washer consists of following main parts:
• One rotating tube per slicer
• Vibratory feeding conveyor Debris, foam and starch removal arrangement
• High Speed conveyor
The unique Techno slice washer washes every individual slice gently and controlled. The rotating
tube is placed beneath the slicer discharge. The slices are gently washed twice inside the rotating
tube. When they move forward into the vibratory shaker, the slices pass a sorting net. The gauge of
the net can easily be changed to the size of the material to be removed.
Fresh water enters the system via a discharge spray ramp. The water passes a bow sieve before it
enters the second half of the tube. After this second washing step, the water passes a second bow
sieve before being pumped to the slicer. The water then washes the slices a third time before passing
a third bow sieve. A special cyclone system will further concentrate the amount of free starch in the
waste water.
The Techno three step counter flow slice washer uses a minimum amount of fresh water to
effectively remove starch from each slice. We can claim that is as good as, or better, than any other
washing system.
Continuous frying system with heat exchanger
Frying is an important step. The edible oil temperature should be around 180 degree Celsius; when
the potato chips become golden and soft, they should be fished out. Just grasp the right time, neither
too early nor too late.
Advance Features of Continuous frying system with heat exchanger
• Complete system consists of frying section with paddles and sub merger belt, top hood,
takeout belt, continuous oil filter, day oil tank and heat exchanger.
• Make up oil is continuously added to the fryer to maintain optimum level.
• The flow of oil ensures a linear flow of oil, which is necessary in order to have a uniform
frying time for all the slices.
4. •
•
•
•
•
•
The equipment is designed to have a low oil holding capacity (450 liter) in order to achieve
low oil turnover ratio.
Speed of both the belts can be varied by a variable frequency drive to adjust the frying time.
Similarly flow of inlet oil can be regulated with valves.
The continuous oil filtration is carried out by a belt type filter, which keeps the frying oil
clean and filtered particles are collected in a tray.
A stainless steel 304 made oil tank (600 liters) is placed with the fryer which can
accommodate entire oil in the system.
After frying the chips are received by takeout belt.
The fryer is also suitable for potato sticks and banana chips.
Heat exchanger
Coil type seamless stainless steel tubes and mild steel shell instant response
Multi-layer insulation
Lightweight ceramic fiber insulation keeps casing temperatures low and does not deteriorate from
age or thermal stress. Low residual heat capacity enhances temperature control and eliminates
overheating of oil during unscheduled shutdowns.
Self-cleaning tubing
Completely self-draining, our all-welded stainless steel tube bundles stay clean of particle
accumulations. Normal thermal expansion produces no stressing or buckling of the tubes, assuring
years of reliable, trouble-free operation.
For cooling of oil a shell and tube heat exchanger will be provided along with fryer for better oil
management.
The fryer comes with pneumatic auto lifting arrangement of conveying system for easy cleaning and
maintenance.
Complete material of construction will be stainless steel 304.
De-Oiling conveyor
We are expert in providing a broad range of de oiling conveyors, which is used to de-oil the material
after frying and transfer to next process of flavor application. This is broadly used in snacks and
potato chips lines for separating extra oil are separated from fried material. This is fabricated from
better quality raw materials which are sourced from trustworthy and reliable vendors in compliance
with international standards. Offered conveyor is highly appreciated for smooth operation, easy
mechanism, heavy load carriage capability and longer functional life.
Flavor applicator and tumbler
System suitable for Online application of dry ingredients i.e. salt, spices and other flavors etc. For
coating on a variety snacks i.e. potato chips, banana chips, fried snack pellets, Indian namkeen,
extruded snacks, nuts and other traditional snacks.
We manufacture Continuous Flavoring Applicator, which is a rotary horizontal drum blending the
fried products and flavor together so that the flavor is evenly coated as for as practically possible.
Degree of inclination of the drum is adjustable according to product. Constructed with SS 304, the
drum is provided with inwardly projecting product lifters.
If you required any information please contact to us admin@pulverizerindia.com or call to us at
+91-9426088680.