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 2004 Microchip Technology Inc. DS00954A-page 1
AN954
INTRODUCTION
There are several ways to convert an AC voltage at a
wall receptacle into the DC voltage required by a
microcontroller. Traditionally, this has been done with a
transformer and rectifier circuit. There are also switch-
ing power supply solutions, however, in applications
that involve providing a DC voltage to only the
microcontroller and a few other low-current devices,
transformer-based or switcher-based power supplies
may not be cost effective. The reason is that the
transformers in transformer-based solutions, and the
inductor/MOSFET/controller in switch-based solutions,
are expensive and take up a considerable amount of
space. This is especially true in the appliance market,
where the cost and size of the components surrounding
the power supply may be significantly less than the cost
of the power supply alone.
Transformerless power supplies provide a low-cost
alternative to transformer-based and switcher-based
power supplies. The two basic types of transformerless
power supplies are resistive and capacitive. This
application note will discuss both with a focus on the
following:
1. A circuit analysis of the supply.
2. The advantages and disadvantages of each
power supply.
3. Additional considerations including safety
requirements and trade-offs associated with
half-bridge versus full-bridge rectification.
Author: Reston Condit
Microchip Technology Inc.
Warning: An electrocution hazard exists during experimentation with transformerless circuits that interface to wall
power. There is no transformer for power-line isolation in the following circuits, so the user must be very
careful and assess the risks from line-transients in the user’s application. An isolation transformer should
be used when probing the following circuits.
Transformerless Power Supplies: Resistive and Capacitive
AN954
DS00954A-page 2  2004 Microchip Technology Inc.
CAPACITIVE TRANSFORMERLESS
POWER SUPPLY
A capacitive transformerless power supply is shown in
Figure 1. The voltage at the load will remain constant
so long as current out (IOUT) is less than or equal to
current in (IIN). IIN is limited by R1 and the reactance of
C1.
FIGURE 1: CAPACITIVE POWER SUPPLY
IIN is given by:
EQUATION 1:
EQUATION 2:
EQUATION 3:
Substituting Equation 2 and Equation 3 into Equation 1
results in:
EQUATION 4:
Note: R1 limits inrush current. The value of R1 is
chosen so that it does not dissipate too
much power, yet is large enough to limit
inrush current.
L
N
R1 D2
VOUT
D1
5.1V
C2
470 1/2W
IOUT
IIN
470 µF
C1
.47µ 250V
IIN =
VHFRMS
≥ IOUT
XC1 + R1
Where VHFRMS is the RMS voltage of a half-wave
AC sine wave and XC1 is the reactance of C1.
VHFRMS = =
VPEAK – VZ √ 2VRMS – VZ
2 2
Where VPEAK is the peak voltage of the wall power,
VRMS is the rated voltage of wall power (i.e., United
States: 115 VAC, Europe: 220 VAC) and VZ is the
voltage drop across D1.
XC1 =
1
2πfC1
Where f is the frequency (i.e., United States: 60 Hz,
some countries: 50 Hz).
IIN = √ 2VRMS – VZ
2
1
2 πfC1+ R1




 2004 Microchip Technology Inc. DS00954A-page 3
AN954
The minimum value of IIN should be calculated for the
application, while the maximum value of IIN should be
calculated for the power requirements of individual
components.
EXAMPLE 1: CALCULATE MINIMUM
POSSIBLE IIN
EXAMPLE 2: CALCULATE MAXIMUM
POSSIBLE IIN
VOUT is given by:
EQUATION 5:
Assuming a 5.1V zener diode and a 0.6V drop across
D2, the output voltage will be around 4.5V. This is well
within the voltage specification for PIC®
microcontrollers.
OBSERVATIONS
Figure 2 shows an oscilloscope plot of VOUT at power-
up with a 10 kΩ load on the output (between VOUT and
ground.) The 10 kΩ load draws only 0.45 mA. As a
result, the rise time of VOUT is 280 ms (as fast as
possible for given IIN and C2), ripple is minimal when
VOUT stabilizes at the voltage calculated in Equation 5,
approximately 4.5V.
FIGURE 2: VOUT AT START-UP WITH 10 KΩ LOAD
Assume minimum values of all components except VZ
and R1. Assume maximum value of VZ and R1.
• VRMS = 110 VAC
• VZ = 5.1V
• f = 59.5 Hz
• C = C1 = 0.47 µF x 0.8 = 0.38 µF
(assuming ±20% capacitor)
• R = R1 = 470 x 1.1 = 517 (assuming ±10%
resistor)
• IINMIN = 10.4 mA
Assume maximum values of all components except
VZ and R1. Assume minimum value of VZ and R1.
• VRMS = 120 VAC
• VZ = 5V
• f = 60.1 Hz
• C = C1 = 0.47 µF x 1.20 = 0.56 µF
(assuming ±20% capacitor)
• R = R1 = 470 x 0.9 = 423 (assuming ±10%
resistor)
IINMAX = 16.0 mA
VOUT = VZ – VD
Where VD is the forward voltage drop across D2.
AN954
DS00954A-page 4  2004 Microchip Technology Inc.
If the load is increased, the behavior of the circuit
changes in several ways. Figure 3 shows an oscillo-
scope plot of VOUT during the same time frame for a
500Ω load. A 500Ω load draws 9 mA at 4.5V. This is
near the 10.4 mA limit calculated in Example 1. The
rise time of VOUT is longer (680 ms) as expected
because not only is IOUT charging C2, but a significant
amount of current is being drawn by the load. VOUT
stabilizes at approximately 4.1V, about four tenths of a
volt below the output voltage calculated in Equation 5.
The ripple on VOUT is more pronounced with the
increased current draw.
FIGURE 3: VOUT AT START-UP WITH 500 Ω LOAD
If even more current is demanded from the circuit, the
supply will stabilize at a voltage below the desired level.
Figure 4, shows an oscilloscope plot of VOUT during the
same time frame for a 270Ω load. A 270Ω load will
draw approximately 16 mA with an output voltage of
4.5V. This current cannot be provided by the circuit,
therefore, the output voltage is compromised.
FIGURE 4: VOUT AT START-UP WITH A 270 Ω LOAD
 2004 Microchip Technology Inc. DS00954A-page 5
AN954
POWER CONSIDERATIONS
Determining the power dissipation of the components
in the circuit is a critical consideration. As a general
rule, components should be selected with power
ratings at least twice the maximum power calculated for
each part. For AC components, the maximum RMS
values of both voltage and current are used to calculate
the power requirements.
Sizing R1:
The current through R1 is the full-wave current. This
current is equivalent to the line voltage divided by the
impedance of C1.
EQUATION 6:
Doubling this gives 0.46W, so a 1/2W resistor is
sufficient.
Sizing C1:
Assuming a maximum wall voltage of 120 VAC, double
this is 240V. A 250V X2 class capacitor will suffice.
Sizing D1:
D1 will be subjected to the most current if no load is
present. Assuming this worst case condition, D1 will be
subjected to approximately the full-wave current once
C2 is charged. This current was calculated when sizing
R1 (see above).
EQUATION 7:
Doubling this exceeds 1/4W, so a 1/2W 5.1V zener
diode is a good choice.
Sizing D2:
The maximum RMS current that will flow through D2
was calculated in Example 2. Assuming a 0.7V drop
across the resistor for half the wave, the following
equation (over) approximates the power dissipated in
D2.
EQUATION 8:
Sizing C2:
C2 should be rated at twice the voltage of the zener
diode. In this case, a 16V electrolytic capacitor will
work. C2 simply stores current for release to the load.
It is sized based on the ripple that is acceptable in
VOUT. VOUT with decay according to Equation 9.
EQUATION 9:
Advantages and Disadvantages
Advantages of Capacitive Power Supply:
1. Significantly smaller than a transformer-based
power supply.
2. More cost effective than a transformer-based or
switcher-based power supply.
3. Power supply is more efficient than a resistive
transformerless power supply (discussed next).
Disadvantages of Capacitive Power Supply:
1. Not isolated from the AC line voltage which
introduces safety issues.
2. Higher cost than a resistive power supply.
Note: The class of X2 capacitor is intended for
use in applications defined by IEC664
installation category II. This category
covers applications using line voltages
from 150 to 250 AC (nominal).
Pr1 = I2
R = (VRMS*2πfC)2
R1
= (21.3 mA)2
(470Ω x 1.1) = 0.23W
(assuming ±10% resistor)
Pd1 = IxV = (21.3 mA)(5.1V) = 0.089W
Pd2 = IxV = (16.0 mA)(0.7V) = 0.011W
A 1/8 W rectifier is sufficient for D2.
Vout = Vd e
VD was calculated in Equation 5
-t
RC
AN954
DS00954A-page 6  2004 Microchip Technology Inc.
RESISTIVE TRANSFORMERLESS
POWER SUPPLY
A basic resistive transformerless power supply is
shown in Figure 5. Instead of using reactance to limit
current, this power supply simply uses resistance. As
with the capacitive power supply, VOUT will remain
stable as long as current out (IOUT) is less than or equal
to current in (IIN.)
FIGURE 5: RESISTIVE POWER SUPPLY
IIN is given by:
EQUATION 10:
EQUATION 11:
Substituting Equation 11 into Equation 10 results in:
EQUATION 12:
The minimum value of IIN should be calculated for the
application while the maximum value of IIN should be
calculated for power requirements.
EXAMPLE 3: CALCULATE MINIMUM
POSSIBLE IIN
EXAMPLE 4: CALCULATE MAXIMUM
POSSIBLE IIN
VOUT is the same as given for the capacitive power
supply (see Equation 5).
L
N
R1 D2
VOUT
D1
5.1V
C2
2K 10W
IOUT
IIN
470 µF
IIN = ≥ IOUT
VHFRMS
R1
Where VHFRMS is the RMS voltage of a half-wave
AC sine wave.
VHFRMS =
VPEAK – VZ
=
√ 2VRMS – VZ
2 2
Where VPEAK is the peak voltage of the wall power,
VRMS is the rated voltage of wall power (i.e., United
States: 115 VAC, Europe: 220 VAC), and VZ is the
voltage drop across D1.
IIN =
√ 2VRMS – VZ
2R1
Assume minimum value of VRMS. Assume maximum
value of VZ and R.
• VRMS = 110 VAC
• VZ = 5.1V
• R = R1 = 2 kΩ x 1.1 = 2.2 kΩ (assuming
±10% resistor)
IINMIN = 34.2 mA
Assume maximum value of VRMS. Assume minimum
value of VZ and R.
• VRMS = 120 VAC
• VZ = 5V
• R = R1 = 2 kΩ x 0.9 = 1.8 kΩ (assuming
±10% resistor)
IINMIN = 45.8 mA
 2004 Microchip Technology Inc. DS00954A-page 7
AN954
OBSERVATIONS
The observations for the resistive power supply are
very similar to the capacitive power supply. Please refer
to the “Observations” in Section “Capacitive Trans-
formerless Power Supply” for more details.
Figure 6, Figure 7 and Figure 8 show VOUT at start-up
for the resistive power supply with loads of 10 kΩ, 270Ω
and 100Ω, respectively. These loads correspond to out-
put currents of 0.45 mA, 16 mA and 45 mA, respec-
tively, assuming an output voltage of 4.5V. Clearly VOUT
is not 4.5V in Figure 6 because the current demand
placed on the power supply is too high.
FIGURE 6: VOUT AT START-UP WITH 10 KΩ LO AD
FIGURE 7: VOUT AT START-UP WITH 270Ω LOAD
AN954
DS00954A-page 8  2004 Microchip Technology Inc.
FIGURE 8: VOUT AT START-UP WITH 100Ω LOAD
When working with an 60 Hz AC source, it is often
desirable to know when the line voltage crosses
Neutral. The crossing, known as zero-cross, can easily
be captured by connecting the node formed by D1, C1
and D2 to an input on the microcontroller. The
waveform observed at this node is shown in Figure 9.
For the resistive power supply, the transition in this
waveform occurs at the zero-cross. For capacitive
supplies, some delay is present due to the in-series
capacitor (C1 in Figure 1).
FIGURE 9: FIGURE A: WAVEFORM AT ZERO CROSS NODE
 2004 Microchip Technology Inc. DS00954A-page 9
AN954
POWER CONSIDERATIONS
Selecting component power rating in the circuit is a
critical consideration. As a general rule, components
should be sized at twice the maximum power calcu-
lated for each device. For the AC components, the
RMS values of both voltage and current are used to
calculate the power requirements.
Sizing R1:
EQUATION 13:
A 10W resistor builds in 2 watts of safety so it will be
used.
Sizing D1:
With no load, the current through D1 will be
approximately equal to the full wave current through
R1.
EQUATION 14:
A 1 W 5.1V zener diode should be used.
Sizing D2:
The maximum RMS current that will flow through D2
was calculated in Example 4. Assuming a 0.7V drop
across the resistor for half the wave, the following
equation (over) approximates the power dissipated in
D2.
EQUATION 15:
A 1/8W diode is a sufficient for D2.
Sizing C2:
C2 should be rated at twice the voltage of the zener
diode. In this case, a 16V electrolytic capacitor will
work. C2 simply stores current for release to the load.
It is sized based on the voltage fluctuations that are
acceptable on VOUT. VOUT decays according to
Equation 9.
Advantages and Disadvantages
Advantages of Resistive Power Supply:
1. Significantly smaller than a transformer-based
power supply.
2. Lower cost than a transformer-based power
supply.
3. Lower cost than a capacitive power supply.
Disadvantages of Resistive Power Supply:
1. Not isolated from the AC line voltage which
introduces safety issues.
2. Power supply is less energy efficient than a
capacitive power supply.
3. Loss energy is dissipated as heat in R1.
PR1 = I2
R =
V2
R
(assuming ±10% resistor)
2 kΩ x 0.9
= 8W
1202




PD1 = Vx1 = Vz VRMS
R1
5.1V 

120
2 kΩ x 0.9


= 0.34W
PD2 = IxV = (45.8 mA)(0.7V) = 0.032W
AN954
DS00954A-page 10  2004 Microchip Technology Inc.
OTHER CONSIDERATIONS
Safety Considerations
FIGURE 10: CAPACITIVE POWER SUPPLY WITH SAFETY CONSIDERATIONS
Figure 10 shows a capacitive power supply with
several UL considerations designed in. A fuse is added
to protect the circuit during an over-current condition.
Adding R2 in parallel with C1 creates a filter that will
attenuate EMI from traveling back onto the line. A
varistor, or MOV, provides transient protection.
Figure 11 shows a resistive power supply with several
UL considerations(1)
designed in.
FIGURE 11: RESISTIVE POWER SUPPLY WITH SAFETY CONSIDERATIONS
Disclaimer:This section does not provide all the information needed to meet UL requirements. UL requirements are
application specific and are not exclusive to the circuit design itself. Some of the other characteristics
that are factors in meeting UL requirements are trace width, trace proximity to one another, and (but not
limited to) other layout requirements. Visit the Underwriters Laboratories Inc. Web page at www.ul.com
for more information.
1M
R2
L
N
R1 D2
VOUT
D1
5.1V
C2
470 1/2W
IOUT
IIN
470µ
C1
.47µ 250V
Fuse
VR1
Note 1: User must research applicable UL
specifications that apply to the user’s
specific product. Products must be tested
by a certified lab to make sure all UL
requirements are met.
L
N
R1 D2
VOUT
D1
5.1V
C2
1K 5W
IOUT
IIN
R2
1K 5W
Fuse
VR1
470µ
C3
.047µ
R3
3M
 2004 Microchip Technology Inc. DS00954A-page 11
AN954
As with the capacitive power supply, a fuse and varistor
have been added to provide over current and transient
protection respectively. The 2 kΩ resistor is separated
into two 1 kΩ in-series resistors. Series resistors
should be split into two resistors so that a high voltage
transient will not bypass the resistor. The use of the two
resistors also lowers the potential across the resistors,
reducing the possibility of arcing. C3 and R3 create a
filter which prevents EMI created by the circuit from
migrating onto the Line or Neutral busses.
FIGURE 12: RESISTIVE POWER SUPPLY WITH BRIDGE RECTIFIER
Bridge Rectification
The current output of each of the circuits described can
be increased by 141% with the addition of a low-cost
bridge rectifier. Figure 12 shows what the resistive
power supply looks like with this addition.
Instead of providing current during only one half of the
AC waveform period, current is supplied by the source
during both halves. Equation 16 gives the RMS voltage
for the full wave RMS voltage seen across R1.
EQUATION 16:
Substituting into Equation 10 gives an equation for IIN:
EQUATION 17:
Advantages of bridge rectifier over half-wave rectifier:
1. Provides 141% more current.
2. More efficient.
3. VOUT is more stable.
Disadvantages of bridge rectifier compared to
half-wave rectifier:
1. More expensive.
2. VOUT is not referenced to just line or neutral
making triac control impossible.
L
N
R1
VOUT
D1
5.1V
C2
5K 5W
IOUT
IIN
470µ
VFLRMS =
√ 2VRMS – VZ
√ 2
IIN =
√ 2VRMS – VZ
√ 2R
AN954
DS00954A-page 12  2004 Microchip Technology Inc.
CONCLUSION
Transformerless power supplies are instrumental in
keeping costs low in microcontroller-based applica-
tions powered from a wall receptacle. Both resistive
and capacitive power supplies offer substantial cost
and space savings over transformer-based and switch-
based supplies. Capacitive power supplies offer an
energy efficient solution, while resistive power supplies
offer increased cost savings.
REFERENCES
“Transformerless Power Supply” D’Souza, Stan,
TB008, Microchip Technology Inc.
 2004 Microchip Technology Inc. DS00954A-page 13
Information contained in this publication regarding device
applications and the like is intended through suggestion only
and may be superseded by updates. It is your responsibility to
ensure that your application meets with your specifications.
No representation or warranty is given and no liability is
assumed by Microchip Technology Incorporated with respect
to the accuracy or use of such information, or infringement of
patents or other intellectual property rights arising from such
use or otherwise. Use of Microchip’s products as critical
components in life support systems is not authorized except
with express written approval by Microchip. No licenses are
conveyed, implicitly or otherwise, under any intellectual
property rights.
Trademarks
The Microchip name and logo, the Microchip logo, Accuron,
dsPIC, KEELOQ, microID, MPLAB, PIC, PICmicro, PICSTART,
PRO MATE, PowerSmart, rfPIC, and SmartShunt are
registered trademarks of Microchip Technology Incorporated
in the U.S.A. and other countries.
AmpLab, FilterLab, MXDEV, MXLAB, PICMASTER, SEEVAL,
SmartSensor and The Embedded Control Solutions Company
are registered trademarks of Microchip Technology
Incorporated in the U.S.A.
Analog-for-the-Digital Age, Application Maestro, dsPICDEM,
dsPICDEM.net, dsPICworks, ECAN, ECONOMONITOR,
FanSense, FlexROM, fuzzyLAB, In-Circuit Serial
Programming, ICSP, ICEPIC, Migratable Memory, MPASM,
MPLIB, MPLINK, MPSIM, PICkit, PICDEM, PICDEM.net,
PICLAB, PICtail, PowerCal, PowerInfo, PowerMate,
PowerTool, rfLAB, rfPICDEM, Select Mode, Smart Serial,
SmartTel and Total Endurance are trademarks of Microchip
Technology Incorporated in the U.S.A. and other countries.
SQTP is a service mark of Microchip Technology Incorporated
in the U.S.A.
All other trademarks mentioned herein are property of their
respective companies.
© 2004, Microchip Technology Incorporated, Printed in the
U.S.A., All Rights Reserved.
Printed on recycled paper.
Note the following details of the code protection feature on Microchip devices:
• Microchip products meet the specification contained in their particular Microchip Data Sheet.
• Microchip believes that its family of products is one of the most secure families of its kind on the market today, when used in the
intended manner and under normal conditions.
• There are dishonest and possibly illegal methods used to breach the code protection feature. All of these methods, to our
knowledge, require using the Microchip products in a manner outside the operating specifications contained in Microchip’s Data
Sheets. Most likely, the person doing so is engaged in theft of intellectual property.
• Microchip is willing to work with the customer who is concerned about the integrity of their code.
• Neither Microchip nor any other semiconductor manufacturer can guarantee the security of their code. Code protection does not
mean that we are guaranteeing the product as “unbreakable.”
Code protection is constantly evolving. We at Microchip are committed to continuously improving the code protection features of our
products. Attempts to break Microchip’s code protection feature may be a violation of the Digital Millennium Copyright Act. If such acts
allow unauthorized access to your software or other copyrighted work, you may have a right to sue for relief under that Act.
Microchip received ISO/TS-16949:2002 quality system certification for
its worldwide headquarters, design and wafer fabrication facilities in
Chandler and Tempe, Arizona and Mountain View, California in
October 2003. The Company’s quality system processes and
procedures are for its PICmicro®
8-bit MCUs, KEELOQ®
code hopping
devices, Serial EEPROMs, microperipherals, nonvolatile memory and
analog products. In addition, Microchip’s quality system for the design
and manufacture of development systems is ISO 9001:2000 certified.
DS00954A-page 14  2004 Microchip Technology Inc.
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08/24/04

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Fuente sin transformador

  • 1.  2004 Microchip Technology Inc. DS00954A-page 1 AN954 INTRODUCTION There are several ways to convert an AC voltage at a wall receptacle into the DC voltage required by a microcontroller. Traditionally, this has been done with a transformer and rectifier circuit. There are also switch- ing power supply solutions, however, in applications that involve providing a DC voltage to only the microcontroller and a few other low-current devices, transformer-based or switcher-based power supplies may not be cost effective. The reason is that the transformers in transformer-based solutions, and the inductor/MOSFET/controller in switch-based solutions, are expensive and take up a considerable amount of space. This is especially true in the appliance market, where the cost and size of the components surrounding the power supply may be significantly less than the cost of the power supply alone. Transformerless power supplies provide a low-cost alternative to transformer-based and switcher-based power supplies. The two basic types of transformerless power supplies are resistive and capacitive. This application note will discuss both with a focus on the following: 1. A circuit analysis of the supply. 2. The advantages and disadvantages of each power supply. 3. Additional considerations including safety requirements and trade-offs associated with half-bridge versus full-bridge rectification. Author: Reston Condit Microchip Technology Inc. Warning: An electrocution hazard exists during experimentation with transformerless circuits that interface to wall power. There is no transformer for power-line isolation in the following circuits, so the user must be very careful and assess the risks from line-transients in the user’s application. An isolation transformer should be used when probing the following circuits. Transformerless Power Supplies: Resistive and Capacitive
  • 2. AN954 DS00954A-page 2  2004 Microchip Technology Inc. CAPACITIVE TRANSFORMERLESS POWER SUPPLY A capacitive transformerless power supply is shown in Figure 1. The voltage at the load will remain constant so long as current out (IOUT) is less than or equal to current in (IIN). IIN is limited by R1 and the reactance of C1. FIGURE 1: CAPACITIVE POWER SUPPLY IIN is given by: EQUATION 1: EQUATION 2: EQUATION 3: Substituting Equation 2 and Equation 3 into Equation 1 results in: EQUATION 4: Note: R1 limits inrush current. The value of R1 is chosen so that it does not dissipate too much power, yet is large enough to limit inrush current. L N R1 D2 VOUT D1 5.1V C2 470 1/2W IOUT IIN 470 µF C1 .47µ 250V IIN = VHFRMS ≥ IOUT XC1 + R1 Where VHFRMS is the RMS voltage of a half-wave AC sine wave and XC1 is the reactance of C1. VHFRMS = = VPEAK – VZ √ 2VRMS – VZ 2 2 Where VPEAK is the peak voltage of the wall power, VRMS is the rated voltage of wall power (i.e., United States: 115 VAC, Europe: 220 VAC) and VZ is the voltage drop across D1. XC1 = 1 2πfC1 Where f is the frequency (i.e., United States: 60 Hz, some countries: 50 Hz). IIN = √ 2VRMS – VZ 2 1 2 πfC1+ R1    
  • 3.  2004 Microchip Technology Inc. DS00954A-page 3 AN954 The minimum value of IIN should be calculated for the application, while the maximum value of IIN should be calculated for the power requirements of individual components. EXAMPLE 1: CALCULATE MINIMUM POSSIBLE IIN EXAMPLE 2: CALCULATE MAXIMUM POSSIBLE IIN VOUT is given by: EQUATION 5: Assuming a 5.1V zener diode and a 0.6V drop across D2, the output voltage will be around 4.5V. This is well within the voltage specification for PIC® microcontrollers. OBSERVATIONS Figure 2 shows an oscilloscope plot of VOUT at power- up with a 10 kΩ load on the output (between VOUT and ground.) The 10 kΩ load draws only 0.45 mA. As a result, the rise time of VOUT is 280 ms (as fast as possible for given IIN and C2), ripple is minimal when VOUT stabilizes at the voltage calculated in Equation 5, approximately 4.5V. FIGURE 2: VOUT AT START-UP WITH 10 KΩ LOAD Assume minimum values of all components except VZ and R1. Assume maximum value of VZ and R1. • VRMS = 110 VAC • VZ = 5.1V • f = 59.5 Hz • C = C1 = 0.47 µF x 0.8 = 0.38 µF (assuming ±20% capacitor) • R = R1 = 470 x 1.1 = 517 (assuming ±10% resistor) • IINMIN = 10.4 mA Assume maximum values of all components except VZ and R1. Assume minimum value of VZ and R1. • VRMS = 120 VAC • VZ = 5V • f = 60.1 Hz • C = C1 = 0.47 µF x 1.20 = 0.56 µF (assuming ±20% capacitor) • R = R1 = 470 x 0.9 = 423 (assuming ±10% resistor) IINMAX = 16.0 mA VOUT = VZ – VD Where VD is the forward voltage drop across D2.
  • 4. AN954 DS00954A-page 4  2004 Microchip Technology Inc. If the load is increased, the behavior of the circuit changes in several ways. Figure 3 shows an oscillo- scope plot of VOUT during the same time frame for a 500Ω load. A 500Ω load draws 9 mA at 4.5V. This is near the 10.4 mA limit calculated in Example 1. The rise time of VOUT is longer (680 ms) as expected because not only is IOUT charging C2, but a significant amount of current is being drawn by the load. VOUT stabilizes at approximately 4.1V, about four tenths of a volt below the output voltage calculated in Equation 5. The ripple on VOUT is more pronounced with the increased current draw. FIGURE 3: VOUT AT START-UP WITH 500 Ω LOAD If even more current is demanded from the circuit, the supply will stabilize at a voltage below the desired level. Figure 4, shows an oscilloscope plot of VOUT during the same time frame for a 270Ω load. A 270Ω load will draw approximately 16 mA with an output voltage of 4.5V. This current cannot be provided by the circuit, therefore, the output voltage is compromised. FIGURE 4: VOUT AT START-UP WITH A 270 Ω LOAD
  • 5.  2004 Microchip Technology Inc. DS00954A-page 5 AN954 POWER CONSIDERATIONS Determining the power dissipation of the components in the circuit is a critical consideration. As a general rule, components should be selected with power ratings at least twice the maximum power calculated for each part. For AC components, the maximum RMS values of both voltage and current are used to calculate the power requirements. Sizing R1: The current through R1 is the full-wave current. This current is equivalent to the line voltage divided by the impedance of C1. EQUATION 6: Doubling this gives 0.46W, so a 1/2W resistor is sufficient. Sizing C1: Assuming a maximum wall voltage of 120 VAC, double this is 240V. A 250V X2 class capacitor will suffice. Sizing D1: D1 will be subjected to the most current if no load is present. Assuming this worst case condition, D1 will be subjected to approximately the full-wave current once C2 is charged. This current was calculated when sizing R1 (see above). EQUATION 7: Doubling this exceeds 1/4W, so a 1/2W 5.1V zener diode is a good choice. Sizing D2: The maximum RMS current that will flow through D2 was calculated in Example 2. Assuming a 0.7V drop across the resistor for half the wave, the following equation (over) approximates the power dissipated in D2. EQUATION 8: Sizing C2: C2 should be rated at twice the voltage of the zener diode. In this case, a 16V electrolytic capacitor will work. C2 simply stores current for release to the load. It is sized based on the ripple that is acceptable in VOUT. VOUT with decay according to Equation 9. EQUATION 9: Advantages and Disadvantages Advantages of Capacitive Power Supply: 1. Significantly smaller than a transformer-based power supply. 2. More cost effective than a transformer-based or switcher-based power supply. 3. Power supply is more efficient than a resistive transformerless power supply (discussed next). Disadvantages of Capacitive Power Supply: 1. Not isolated from the AC line voltage which introduces safety issues. 2. Higher cost than a resistive power supply. Note: The class of X2 capacitor is intended for use in applications defined by IEC664 installation category II. This category covers applications using line voltages from 150 to 250 AC (nominal). Pr1 = I2 R = (VRMS*2πfC)2 R1 = (21.3 mA)2 (470Ω x 1.1) = 0.23W (assuming ±10% resistor) Pd1 = IxV = (21.3 mA)(5.1V) = 0.089W Pd2 = IxV = (16.0 mA)(0.7V) = 0.011W A 1/8 W rectifier is sufficient for D2. Vout = Vd e VD was calculated in Equation 5 -t RC
  • 6. AN954 DS00954A-page 6  2004 Microchip Technology Inc. RESISTIVE TRANSFORMERLESS POWER SUPPLY A basic resistive transformerless power supply is shown in Figure 5. Instead of using reactance to limit current, this power supply simply uses resistance. As with the capacitive power supply, VOUT will remain stable as long as current out (IOUT) is less than or equal to current in (IIN.) FIGURE 5: RESISTIVE POWER SUPPLY IIN is given by: EQUATION 10: EQUATION 11: Substituting Equation 11 into Equation 10 results in: EQUATION 12: The minimum value of IIN should be calculated for the application while the maximum value of IIN should be calculated for power requirements. EXAMPLE 3: CALCULATE MINIMUM POSSIBLE IIN EXAMPLE 4: CALCULATE MAXIMUM POSSIBLE IIN VOUT is the same as given for the capacitive power supply (see Equation 5). L N R1 D2 VOUT D1 5.1V C2 2K 10W IOUT IIN 470 µF IIN = ≥ IOUT VHFRMS R1 Where VHFRMS is the RMS voltage of a half-wave AC sine wave. VHFRMS = VPEAK – VZ = √ 2VRMS – VZ 2 2 Where VPEAK is the peak voltage of the wall power, VRMS is the rated voltage of wall power (i.e., United States: 115 VAC, Europe: 220 VAC), and VZ is the voltage drop across D1. IIN = √ 2VRMS – VZ 2R1 Assume minimum value of VRMS. Assume maximum value of VZ and R. • VRMS = 110 VAC • VZ = 5.1V • R = R1 = 2 kΩ x 1.1 = 2.2 kΩ (assuming ±10% resistor) IINMIN = 34.2 mA Assume maximum value of VRMS. Assume minimum value of VZ and R. • VRMS = 120 VAC • VZ = 5V • R = R1 = 2 kΩ x 0.9 = 1.8 kΩ (assuming ±10% resistor) IINMIN = 45.8 mA
  • 7.  2004 Microchip Technology Inc. DS00954A-page 7 AN954 OBSERVATIONS The observations for the resistive power supply are very similar to the capacitive power supply. Please refer to the “Observations” in Section “Capacitive Trans- formerless Power Supply” for more details. Figure 6, Figure 7 and Figure 8 show VOUT at start-up for the resistive power supply with loads of 10 kΩ, 270Ω and 100Ω, respectively. These loads correspond to out- put currents of 0.45 mA, 16 mA and 45 mA, respec- tively, assuming an output voltage of 4.5V. Clearly VOUT is not 4.5V in Figure 6 because the current demand placed on the power supply is too high. FIGURE 6: VOUT AT START-UP WITH 10 KΩ LO AD FIGURE 7: VOUT AT START-UP WITH 270Ω LOAD
  • 8. AN954 DS00954A-page 8  2004 Microchip Technology Inc. FIGURE 8: VOUT AT START-UP WITH 100Ω LOAD When working with an 60 Hz AC source, it is often desirable to know when the line voltage crosses Neutral. The crossing, known as zero-cross, can easily be captured by connecting the node formed by D1, C1 and D2 to an input on the microcontroller. The waveform observed at this node is shown in Figure 9. For the resistive power supply, the transition in this waveform occurs at the zero-cross. For capacitive supplies, some delay is present due to the in-series capacitor (C1 in Figure 1). FIGURE 9: FIGURE A: WAVEFORM AT ZERO CROSS NODE
  • 9.  2004 Microchip Technology Inc. DS00954A-page 9 AN954 POWER CONSIDERATIONS Selecting component power rating in the circuit is a critical consideration. As a general rule, components should be sized at twice the maximum power calcu- lated for each device. For the AC components, the RMS values of both voltage and current are used to calculate the power requirements. Sizing R1: EQUATION 13: A 10W resistor builds in 2 watts of safety so it will be used. Sizing D1: With no load, the current through D1 will be approximately equal to the full wave current through R1. EQUATION 14: A 1 W 5.1V zener diode should be used. Sizing D2: The maximum RMS current that will flow through D2 was calculated in Example 4. Assuming a 0.7V drop across the resistor for half the wave, the following equation (over) approximates the power dissipated in D2. EQUATION 15: A 1/8W diode is a sufficient for D2. Sizing C2: C2 should be rated at twice the voltage of the zener diode. In this case, a 16V electrolytic capacitor will work. C2 simply stores current for release to the load. It is sized based on the voltage fluctuations that are acceptable on VOUT. VOUT decays according to Equation 9. Advantages and Disadvantages Advantages of Resistive Power Supply: 1. Significantly smaller than a transformer-based power supply. 2. Lower cost than a transformer-based power supply. 3. Lower cost than a capacitive power supply. Disadvantages of Resistive Power Supply: 1. Not isolated from the AC line voltage which introduces safety issues. 2. Power supply is less energy efficient than a capacitive power supply. 3. Loss energy is dissipated as heat in R1. PR1 = I2 R = V2 R (assuming ±10% resistor) 2 kΩ x 0.9 = 8W 1202     PD1 = Vx1 = Vz VRMS R1 5.1V   120 2 kΩ x 0.9   = 0.34W PD2 = IxV = (45.8 mA)(0.7V) = 0.032W
  • 10. AN954 DS00954A-page 10  2004 Microchip Technology Inc. OTHER CONSIDERATIONS Safety Considerations FIGURE 10: CAPACITIVE POWER SUPPLY WITH SAFETY CONSIDERATIONS Figure 10 shows a capacitive power supply with several UL considerations designed in. A fuse is added to protect the circuit during an over-current condition. Adding R2 in parallel with C1 creates a filter that will attenuate EMI from traveling back onto the line. A varistor, or MOV, provides transient protection. Figure 11 shows a resistive power supply with several UL considerations(1) designed in. FIGURE 11: RESISTIVE POWER SUPPLY WITH SAFETY CONSIDERATIONS Disclaimer:This section does not provide all the information needed to meet UL requirements. UL requirements are application specific and are not exclusive to the circuit design itself. Some of the other characteristics that are factors in meeting UL requirements are trace width, trace proximity to one another, and (but not limited to) other layout requirements. Visit the Underwriters Laboratories Inc. Web page at www.ul.com for more information. 1M R2 L N R1 D2 VOUT D1 5.1V C2 470 1/2W IOUT IIN 470µ C1 .47µ 250V Fuse VR1 Note 1: User must research applicable UL specifications that apply to the user’s specific product. Products must be tested by a certified lab to make sure all UL requirements are met. L N R1 D2 VOUT D1 5.1V C2 1K 5W IOUT IIN R2 1K 5W Fuse VR1 470µ C3 .047µ R3 3M
  • 11.  2004 Microchip Technology Inc. DS00954A-page 11 AN954 As with the capacitive power supply, a fuse and varistor have been added to provide over current and transient protection respectively. The 2 kΩ resistor is separated into two 1 kΩ in-series resistors. Series resistors should be split into two resistors so that a high voltage transient will not bypass the resistor. The use of the two resistors also lowers the potential across the resistors, reducing the possibility of arcing. C3 and R3 create a filter which prevents EMI created by the circuit from migrating onto the Line or Neutral busses. FIGURE 12: RESISTIVE POWER SUPPLY WITH BRIDGE RECTIFIER Bridge Rectification The current output of each of the circuits described can be increased by 141% with the addition of a low-cost bridge rectifier. Figure 12 shows what the resistive power supply looks like with this addition. Instead of providing current during only one half of the AC waveform period, current is supplied by the source during both halves. Equation 16 gives the RMS voltage for the full wave RMS voltage seen across R1. EQUATION 16: Substituting into Equation 10 gives an equation for IIN: EQUATION 17: Advantages of bridge rectifier over half-wave rectifier: 1. Provides 141% more current. 2. More efficient. 3. VOUT is more stable. Disadvantages of bridge rectifier compared to half-wave rectifier: 1. More expensive. 2. VOUT is not referenced to just line or neutral making triac control impossible. L N R1 VOUT D1 5.1V C2 5K 5W IOUT IIN 470µ VFLRMS = √ 2VRMS – VZ √ 2 IIN = √ 2VRMS – VZ √ 2R
  • 12. AN954 DS00954A-page 12  2004 Microchip Technology Inc. CONCLUSION Transformerless power supplies are instrumental in keeping costs low in microcontroller-based applica- tions powered from a wall receptacle. Both resistive and capacitive power supplies offer substantial cost and space savings over transformer-based and switch- based supplies. Capacitive power supplies offer an energy efficient solution, while resistive power supplies offer increased cost savings. REFERENCES “Transformerless Power Supply” D’Souza, Stan, TB008, Microchip Technology Inc.
  • 13.  2004 Microchip Technology Inc. DS00954A-page 13 Information contained in this publication regarding device applications and the like is intended through suggestion only and may be superseded by updates. It is your responsibility to ensure that your application meets with your specifications. No representation or warranty is given and no liability is assumed by Microchip Technology Incorporated with respect to the accuracy or use of such information, or infringement of patents or other intellectual property rights arising from such use or otherwise. Use of Microchip’s products as critical components in life support systems is not authorized except with express written approval by Microchip. No licenses are conveyed, implicitly or otherwise, under any intellectual property rights. Trademarks The Microchip name and logo, the Microchip logo, Accuron, dsPIC, KEELOQ, microID, MPLAB, PIC, PICmicro, PICSTART, PRO MATE, PowerSmart, rfPIC, and SmartShunt are registered trademarks of Microchip Technology Incorporated in the U.S.A. and other countries. AmpLab, FilterLab, MXDEV, MXLAB, PICMASTER, SEEVAL, SmartSensor and The Embedded Control Solutions Company are registered trademarks of Microchip Technology Incorporated in the U.S.A. Analog-for-the-Digital Age, Application Maestro, dsPICDEM, dsPICDEM.net, dsPICworks, ECAN, ECONOMONITOR, FanSense, FlexROM, fuzzyLAB, In-Circuit Serial Programming, ICSP, ICEPIC, Migratable Memory, MPASM, MPLIB, MPLINK, MPSIM, PICkit, PICDEM, PICDEM.net, PICLAB, PICtail, PowerCal, PowerInfo, PowerMate, PowerTool, rfLAB, rfPICDEM, Select Mode, Smart Serial, SmartTel and Total Endurance are trademarks of Microchip Technology Incorporated in the U.S.A. and other countries. SQTP is a service mark of Microchip Technology Incorporated in the U.S.A. All other trademarks mentioned herein are property of their respective companies. © 2004, Microchip Technology Incorporated, Printed in the U.S.A., All Rights Reserved. Printed on recycled paper. Note the following details of the code protection feature on Microchip devices: • Microchip products meet the specification contained in their particular Microchip Data Sheet. • Microchip believes that its family of products is one of the most secure families of its kind on the market today, when used in the intended manner and under normal conditions. • There are dishonest and possibly illegal methods used to breach the code protection feature. All of these methods, to our knowledge, require using the Microchip products in a manner outside the operating specifications contained in Microchip’s Data Sheets. Most likely, the person doing so is engaged in theft of intellectual property. • Microchip is willing to work with the customer who is concerned about the integrity of their code. • Neither Microchip nor any other semiconductor manufacturer can guarantee the security of their code. Code protection does not mean that we are guaranteeing the product as “unbreakable.” Code protection is constantly evolving. We at Microchip are committed to continuously improving the code protection features of our products. Attempts to break Microchip’s code protection feature may be a violation of the Digital Millennium Copyright Act. If such acts allow unauthorized access to your software or other copyrighted work, you may have a right to sue for relief under that Act. Microchip received ISO/TS-16949:2002 quality system certification for its worldwide headquarters, design and wafer fabrication facilities in Chandler and Tempe, Arizona and Mountain View, California in October 2003. The Company’s quality system processes and procedures are for its PICmicro® 8-bit MCUs, KEELOQ® code hopping devices, Serial EEPROMs, microperipherals, nonvolatile memory and analog products. In addition, Microchip’s quality system for the design and manufacture of development systems is ISO 9001:2000 certified.
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