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FUELS
• PETRO CHEMICALS OR HYDRO CARBONS(HC)
• GASOLINE IS A LIQUID OBTAINED FROM CRUDE
OIL/MINERAL OIL/ROCK OIL--ORGANIC COMPOUND
• IT IS A DARK BROWN/ BLACK, FOUL SMELLING LIQUID
• IT UNDERGOES NO OF REFINING PROCESSES IN THE
REFINERY. USUALLY FRACTIONAL DISTILLATION
• HYDROCARBONS WITH MORE CARBON ATOMS HAVE
HIGHER BOILING POINT THAN THE ONE WITH FEWER
CARBON ATOMS.
• HC WITH LOW BOILING POINT ARE COLLECTED AT THE
TOP OF THE TOWER
FRACTIONAL DISTILLATION
FUELS
FRACTIONS BOILING RANGE NO OF CARBON
ATOMS
USES
PETROLEUM GAS BELOW 40 1-4 FUEL
COOKING/HEATING
PETROL 40-75 5-10 CARS
NAPTHA 75-150 7-14 PLASTICS,
DETERGENT/FEED
STOCK
KEROSENE/PARAFIN 160-250 11-16 AIRCRAFTS,
COOKING
DIESEL OIL 250-300 16-20 CI ENGINES
LUBRICATING OIL 300-350 20-35 WAXES / POLISH
BITUMEN/ASPHALT ABOVE 350 MORE THAN 70 PAVING ROAD
PROPERTIES OF FUELS
• BOILING & MELTING POINT INCREASES AS
MOLECULAR SIZE INCREASES
• DENSITY INCREASES AS MOLECULAR SIZE
INCREASES
• VISCOSITY INCREASES WITH MOLECULAR SIZE
• LESS FLAMMABLE WITH INCREASE IN
MOLECULAR SIZE---SO ?
• FUEL WITH LESS CARBON ATOMS IS MORE
VOLATILE & HEATING VALUE INCREASES BY
PROPORTION OF HYDROGEN ATOMS .
FUELS
• CRACKING IS PROCESS OF
BREAKING LARGE HC BY
THERMAL & CATALYSTIC
CRAKING
• REFORMATION- WHY? To
improve anti knock
qualities of fuels
• ISOMERISATION- SAME
NO OF MOLECULAR
FORMULA BUT
DIFFERENT CHEMICAL
STRUCTURES
FUELS
FUELS
• N2- 80 % , 02 -20 %
• H2 IN HC FORMS H20 &
O2 FORMS CO2
• BUT INCOMPLETE
COMBUSTION MAY
RESULT IN SOME HC GO
OUT TO FORM CO &
NOX
• VOLATILITY
• RESISTANCE TO SPARK
KNOCK OR
DETONATION
• ANTI RUST
• ANTI ICERS
• DETERGENT-CLEAN
FUEL/CARBURETOR
• DYE FOR COLOUR
AIR/FUEL
AIR/ FUEL
FUEL PROPERTIES
• VOLATILITY : CRANK CASE
DILUTION, VAPOUR
LOCK,STARTING ISSUES
• GUM DEPOSIT:IMPURITIES
DUE STORAGE, CLOGS
CARBURETOR, CARBON
DEPOSITS
• SULPHUR: CORROSION, LOW
IGNITION TEMP PROMOTING
KNOCKS
• ANTIKNOCK: ABNORMAL
COMBUSTION AFTER SPARK
AT THE PLUG. HOW?
RESULTING IN HIGH PITCH
METALLIC RAPPING NOISE
CALLED PINGING.
• PREIGNITION:HOT SPOTS
BEFORE SPARK PLUG. HOT
EXHAUST VALVE,SPARK PLUG
OR CARBON DEPOSITS
RUMBLE TO MILD
DETONATION/ DULL THUD
SERVICE ISSUES, WRONG
FUELS.DRIVER ISSUE? HOW?
COMBUSTION
COMBUSTION
COMBUSTION
COMBUSTION
COMBUSTION
• IF T &P OF AF MIXTURE IS
RAISED HIGH ENOUGH,IT
WILL SELF IGNITE
WITHOUT A SPARK
PLUG.IN SI ENGINES
AUTO/PRE IGNITION IS
NOT DESIREABLE .SPARK
PLUG IGNITES AF
MIXTURE AT PROPER
TIME IN
CYCLE.COMPRESSION
RATIO GENERALLY 10:1
TO AVOID PREIGNITION
COMBUSTION
• MECHANICAL FACTORS TO
CONTROL COMBUSTION
• QUENCH AREA PREVENTS
LAST PART OF AF MIXTURE
TO DETONATE.IT OCCURS AT
END OF COMPRESSION
STROKE.MIXTURE
SQUEEZED TO PROMOTE
TURBULENCE.
• HEMISPHERE SHAPE HAS A
CENTRAL PLUG.FLAME
TRAVELS A SHORT
DISTANCE. NO END
POCKETS
OCTANE NO
• ENGINE DESIGN & COMPRESSION
RATIO DETERMINES THE OCTANE
REQUIREMENT.
• OCTANE MEASURES THE ANTIKNOCK
QUALITY OF FUEL
• HIGHER OCTANE NO,THE MORE
RESISTANT THE GASOLINE IS TO
KNOCK
• 93 IS MORE RESISTANT THAN 89
• GASOLINE THAT DETONATE IS LOW
OCTANE, & THAT RESISTS
DETONATION IS HIGH OCTANE.
• HIGH COMPRESSION RATIO REQUIRES
HIGH OCTANE NO.HIGH
COMPRESSION IS DESIREABLE TO
PRODUCE MORE POWER.BUT?
• VERY HIGH RATIOS MAY DETONATE
.TEL IS NOW OBSOLETE
OCTANE NO
• ORGANOMANGANESE &
ALCOHOLS SUBSTITUTES OF
TEL.
• KNOCK OCCURS AT WOT
WHEN ENGINE IS
LOADED/GOING UPHILL
• SOLUTION- HIGH
OCTANE(SLOW BURN)
,IGNITION TIMING
ADVANCE----MEDIUM
OCTANE RETARD IGNITION
OR STARTING COMBUSTION
LATER IN COMPRESSION
STROKE.
OCTANE NO
DIESEL FUEL
• COMPRESS ONLY AIR ON THE COMPRESSION
STROKE
• HEAT OF COMPRESSION IGNITES FUEL AS IT
SPRAYS INTO THE ENGINE CYCLINDER
• HAS A HIGH COMPRESSION RATIO OF 16:1 TO
22:1
• CONTROLS ENGINE POWER AND SPEED ONLY BY
THE AMOUNT OF FUEL SPRAYED INTO THE
CYCLINDER.MORE FUEL EQUALS MORE POWER
DIESEL FUEL
FLASH POINT
• OF A VOLITILE MATERIAL
LOWEST TEMP AT WHICH IT CAN
VAPORIZE TO FORM AN
IGNITABLE MIXTURE IN AIR.
• IT REQUIRES AN IGNITION
SOURCE
• AT FLASH POINT , THE VAPOURS
CEASE TO BURN WHEN SOURCE
OF IGNITION IS REMOVED
• SI ENG, AF MIX IS HEATED ABOVE
ITS FLASH POINT, THEN IGNITED
BY SPARK PLUG.TO AVOID
PREIGNITION, LOW FLASH &
HIGHER AUTO IGNITION.
.IT DOES NOT REQUIRE AN
IGNITION SOURCE
• TEMP AT WHICH VAPOURS
CONTINUE TO BURN AFTER
BEING IGNITED.( SEE NEXT
SLIDES PLEASE)
SELF IGNITION
DIESEL FUEL
• VOLATILITY: LESS THAN
PETROL BUT IT ALSO
EMPHASIZES THAT IT HAS
HIGHER HEATING
VALUE.(LONG CHAIN)
• VISCOSITY:LESS OTHERWISE
IT WOULD NOT BREAK INTO
PARTICLES.SMALL
PARTICLES BURN FAST.
• SULPHUR:EXCESSIVE
CYLINDER
WEAR/LUBRICATING OIL
• KNOCK: TIME OF INJECTION
AND ACTUAL BURNING.IF
LAG INCREASES , AMOUNT
OF FUEL ACCUMULATED IS
MORE,ABNORMAL
AMOUNT OF ENERGY IS
RELEASED, EXCESSIVE
PRESSURE RISE AND
AUDIBLE KNOCK.
• A GOOD CI ENGINE HAS
SHORT IGN LAG.
• IGN LAG AFFECT
STARTING,WARM UP, AND
PRODUCES SMOKE
DIESEL FUEL
• IMMEDIATELY AFTER INJECTION, THE
FUEL PARTIALLY EVAPORATES WITH A
RESULTING CHILLING OF THE AIR IN
THE IMMEDIATE VACINITY OF EACH
FUEL PARTICLE.HOWEVER, THE
EXTREME HEAT OF COMPRESSION
RAPIDLY HEATS THE FUEL PARTICLES
TO SELF IGNITION POINT AND
COMBUSTION BEGINS.THE FUEL
BURN AS THEY MIX IN THE AIR.THE
SMALLEST PARTICLES BURN RAPIDLY
BUT LARGER TAKES MORE TIME TO
IGNITE BECAUSE HEAT MAY BE
TRANSPORTED INTO THEM TO BRING
THEM TO SELF
IGNITION.COMBUSTION IS SLOWER
AND PRESSURE RISE IS
SMALL(CONSTANT)
CETANE NO
• CETANE NO REF TO EASE
WITH WHICH FUEL IGNITES.
• A HIGH CETANE NO IS FAST
BURNING AND IGNITES AT
RELATIVELY LOW TEMP . &
VICE VERSA
• PROCEDURE TO FIND
CETANE IS SIMILAR TO
OCTANE EXCEPT CETANE
100 & ALPHA METHYL
NAPHTHALINE 15 ARE
USED.
• GREATER THE REFINING
DONE ON FUEL, THE LOWER
IS ITS MOLECULAR WEIGHT
,LOWER IS ITS VISCOSITY
,AND GREATER IS ITS COST.
SO CARS USES LIGHT OR
SOME TIMES CALLED NO 2
DIESEL.OTHER TYPE IS USED
IN MASSIVE HEATING
UNITS.
• INVERSE RELATIONSHIP OF
PETROL TO DIESEL
NUMERICAL
FUEL PROERTIES -TABLE
Fuels  basic

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Fuels basic

  • 1. FUELS • PETRO CHEMICALS OR HYDRO CARBONS(HC) • GASOLINE IS A LIQUID OBTAINED FROM CRUDE OIL/MINERAL OIL/ROCK OIL--ORGANIC COMPOUND • IT IS A DARK BROWN/ BLACK, FOUL SMELLING LIQUID • IT UNDERGOES NO OF REFINING PROCESSES IN THE REFINERY. USUALLY FRACTIONAL DISTILLATION • HYDROCARBONS WITH MORE CARBON ATOMS HAVE HIGHER BOILING POINT THAN THE ONE WITH FEWER CARBON ATOMS. • HC WITH LOW BOILING POINT ARE COLLECTED AT THE TOP OF THE TOWER
  • 3.
  • 4. FUELS FRACTIONS BOILING RANGE NO OF CARBON ATOMS USES PETROLEUM GAS BELOW 40 1-4 FUEL COOKING/HEATING PETROL 40-75 5-10 CARS NAPTHA 75-150 7-14 PLASTICS, DETERGENT/FEED STOCK KEROSENE/PARAFIN 160-250 11-16 AIRCRAFTS, COOKING DIESEL OIL 250-300 16-20 CI ENGINES LUBRICATING OIL 300-350 20-35 WAXES / POLISH BITUMEN/ASPHALT ABOVE 350 MORE THAN 70 PAVING ROAD
  • 5. PROPERTIES OF FUELS • BOILING & MELTING POINT INCREASES AS MOLECULAR SIZE INCREASES • DENSITY INCREASES AS MOLECULAR SIZE INCREASES • VISCOSITY INCREASES WITH MOLECULAR SIZE • LESS FLAMMABLE WITH INCREASE IN MOLECULAR SIZE---SO ? • FUEL WITH LESS CARBON ATOMS IS MORE VOLATILE & HEATING VALUE INCREASES BY PROPORTION OF HYDROGEN ATOMS .
  • 6. FUELS • CRACKING IS PROCESS OF BREAKING LARGE HC BY THERMAL & CATALYSTIC CRAKING • REFORMATION- WHY? To improve anti knock qualities of fuels • ISOMERISATION- SAME NO OF MOLECULAR FORMULA BUT DIFFERENT CHEMICAL STRUCTURES
  • 9. • N2- 80 % , 02 -20 % • H2 IN HC FORMS H20 & O2 FORMS CO2 • BUT INCOMPLETE COMBUSTION MAY RESULT IN SOME HC GO OUT TO FORM CO & NOX • VOLATILITY • RESISTANCE TO SPARK KNOCK OR DETONATION • ANTI RUST • ANTI ICERS • DETERGENT-CLEAN FUEL/CARBURETOR • DYE FOR COLOUR AIR/FUEL
  • 11. FUEL PROPERTIES • VOLATILITY : CRANK CASE DILUTION, VAPOUR LOCK,STARTING ISSUES • GUM DEPOSIT:IMPURITIES DUE STORAGE, CLOGS CARBURETOR, CARBON DEPOSITS • SULPHUR: CORROSION, LOW IGNITION TEMP PROMOTING KNOCKS • ANTIKNOCK: ABNORMAL COMBUSTION AFTER SPARK AT THE PLUG. HOW? RESULTING IN HIGH PITCH METALLIC RAPPING NOISE CALLED PINGING. • PREIGNITION:HOT SPOTS BEFORE SPARK PLUG. HOT EXHAUST VALVE,SPARK PLUG OR CARBON DEPOSITS RUMBLE TO MILD DETONATION/ DULL THUD SERVICE ISSUES, WRONG FUELS.DRIVER ISSUE? HOW?
  • 16. COMBUSTION • IF T &P OF AF MIXTURE IS RAISED HIGH ENOUGH,IT WILL SELF IGNITE WITHOUT A SPARK PLUG.IN SI ENGINES AUTO/PRE IGNITION IS NOT DESIREABLE .SPARK PLUG IGNITES AF MIXTURE AT PROPER TIME IN CYCLE.COMPRESSION RATIO GENERALLY 10:1 TO AVOID PREIGNITION
  • 17. COMBUSTION • MECHANICAL FACTORS TO CONTROL COMBUSTION • QUENCH AREA PREVENTS LAST PART OF AF MIXTURE TO DETONATE.IT OCCURS AT END OF COMPRESSION STROKE.MIXTURE SQUEEZED TO PROMOTE TURBULENCE. • HEMISPHERE SHAPE HAS A CENTRAL PLUG.FLAME TRAVELS A SHORT DISTANCE. NO END POCKETS
  • 18. OCTANE NO • ENGINE DESIGN & COMPRESSION RATIO DETERMINES THE OCTANE REQUIREMENT. • OCTANE MEASURES THE ANTIKNOCK QUALITY OF FUEL • HIGHER OCTANE NO,THE MORE RESISTANT THE GASOLINE IS TO KNOCK • 93 IS MORE RESISTANT THAN 89 • GASOLINE THAT DETONATE IS LOW OCTANE, & THAT RESISTS DETONATION IS HIGH OCTANE. • HIGH COMPRESSION RATIO REQUIRES HIGH OCTANE NO.HIGH COMPRESSION IS DESIREABLE TO PRODUCE MORE POWER.BUT? • VERY HIGH RATIOS MAY DETONATE .TEL IS NOW OBSOLETE
  • 19. OCTANE NO • ORGANOMANGANESE & ALCOHOLS SUBSTITUTES OF TEL. • KNOCK OCCURS AT WOT WHEN ENGINE IS LOADED/GOING UPHILL • SOLUTION- HIGH OCTANE(SLOW BURN) ,IGNITION TIMING ADVANCE----MEDIUM OCTANE RETARD IGNITION OR STARTING COMBUSTION LATER IN COMPRESSION STROKE.
  • 21. DIESEL FUEL • COMPRESS ONLY AIR ON THE COMPRESSION STROKE • HEAT OF COMPRESSION IGNITES FUEL AS IT SPRAYS INTO THE ENGINE CYCLINDER • HAS A HIGH COMPRESSION RATIO OF 16:1 TO 22:1 • CONTROLS ENGINE POWER AND SPEED ONLY BY THE AMOUNT OF FUEL SPRAYED INTO THE CYCLINDER.MORE FUEL EQUALS MORE POWER
  • 22. DIESEL FUEL FLASH POINT • OF A VOLITILE MATERIAL LOWEST TEMP AT WHICH IT CAN VAPORIZE TO FORM AN IGNITABLE MIXTURE IN AIR. • IT REQUIRES AN IGNITION SOURCE • AT FLASH POINT , THE VAPOURS CEASE TO BURN WHEN SOURCE OF IGNITION IS REMOVED • SI ENG, AF MIX IS HEATED ABOVE ITS FLASH POINT, THEN IGNITED BY SPARK PLUG.TO AVOID PREIGNITION, LOW FLASH & HIGHER AUTO IGNITION. .IT DOES NOT REQUIRE AN IGNITION SOURCE • TEMP AT WHICH VAPOURS CONTINUE TO BURN AFTER BEING IGNITED.( SEE NEXT SLIDES PLEASE) SELF IGNITION
  • 23. DIESEL FUEL • VOLATILITY: LESS THAN PETROL BUT IT ALSO EMPHASIZES THAT IT HAS HIGHER HEATING VALUE.(LONG CHAIN) • VISCOSITY:LESS OTHERWISE IT WOULD NOT BREAK INTO PARTICLES.SMALL PARTICLES BURN FAST. • SULPHUR:EXCESSIVE CYLINDER WEAR/LUBRICATING OIL • KNOCK: TIME OF INJECTION AND ACTUAL BURNING.IF LAG INCREASES , AMOUNT OF FUEL ACCUMULATED IS MORE,ABNORMAL AMOUNT OF ENERGY IS RELEASED, EXCESSIVE PRESSURE RISE AND AUDIBLE KNOCK. • A GOOD CI ENGINE HAS SHORT IGN LAG. • IGN LAG AFFECT STARTING,WARM UP, AND PRODUCES SMOKE
  • 24. DIESEL FUEL • IMMEDIATELY AFTER INJECTION, THE FUEL PARTIALLY EVAPORATES WITH A RESULTING CHILLING OF THE AIR IN THE IMMEDIATE VACINITY OF EACH FUEL PARTICLE.HOWEVER, THE EXTREME HEAT OF COMPRESSION RAPIDLY HEATS THE FUEL PARTICLES TO SELF IGNITION POINT AND COMBUSTION BEGINS.THE FUEL BURN AS THEY MIX IN THE AIR.THE SMALLEST PARTICLES BURN RAPIDLY BUT LARGER TAKES MORE TIME TO IGNITE BECAUSE HEAT MAY BE TRANSPORTED INTO THEM TO BRING THEM TO SELF IGNITION.COMBUSTION IS SLOWER AND PRESSURE RISE IS SMALL(CONSTANT)
  • 25. CETANE NO • CETANE NO REF TO EASE WITH WHICH FUEL IGNITES. • A HIGH CETANE NO IS FAST BURNING AND IGNITES AT RELATIVELY LOW TEMP . & VICE VERSA • PROCEDURE TO FIND CETANE IS SIMILAR TO OCTANE EXCEPT CETANE 100 & ALPHA METHYL NAPHTHALINE 15 ARE USED. • GREATER THE REFINING DONE ON FUEL, THE LOWER IS ITS MOLECULAR WEIGHT ,LOWER IS ITS VISCOSITY ,AND GREATER IS ITS COST. SO CARS USES LIGHT OR SOME TIMES CALLED NO 2 DIESEL.OTHER TYPE IS USED IN MASSIVE HEATING UNITS. • INVERSE RELATIONSHIP OF PETROL TO DIESEL