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F ROM F EASIBILIT Y TO PILOT
CARDBOARD FUEL
PELLETS
Today's Discussion
• Where did the idea come from?
• Project History
• Funding
• Overview of Results
• Pilot Project
• Installation
• Combustion Testing
• Future Plans
Where did the idea come
from?
• Cardboard waste is very visible
• Recycling is far away
• Heating costs are high
• Heating fuel is trucked in
Could we burn the cardboard as
pellets?
Project
History
FEASIBILITY STUDY
• Funded by GNWT, ECO Canada, and WRRI.
• Perform a Sample Cardboard Collection
• Perform a Literature Review of Pellet Technology
and Cardboard Chemistry
• Perform High-level Economic and Environmental
Analysis
PILOT PROJECT
• Funded by CIRNAC
• Install Pellet Mill in Inuvik
• Confirm Manufacturing Process
• Combustion Testing
Analysis
ECONOMIC
Fixed Costs:
• 250lbs per hour
• 75,000CAD of equipment.
Running Costs:
• Dependent on integration
with waste facility.
• Part-time employ. (1-2
days a week)
Effects of Last 3 Years:
• Pellet Price Increased
• Trucking Prices Increased
• Cost of Living Increased
$800
$840
$520
Monthly Operation - Drop Off
Labour
Cost
Mill Cost
Profit
$800
$680
$840
-$160
Monthly Operation - Pick Up
Labour
Cost
Collection
Costs
Mill Cost
Profit
Analysis
ENVIRONMENTAL – Emissions
Cardboard Pellets
Kilograms CO2 released to get the
equivalent of 1 tonne of cardboard
pellets worth of heat.
Wood Pellets
Gas Heating
Analysis
ENVIRONMENTAL – Fossil Fuel Usage
0.00
2.00
4.00
6.00
8.00
10.00
12.00
14.00
Energy Source
Energy
Usage
(GJ
of
Space
Heating
per
GJ
of
Fossil
Fuel
Comsummed)
Heat Energy per Unit Fossil Fuel
Electric Heating Gas Heating Wood Pellet Cardboard Pellet
Pilot Project
Installation:
• 7.5kW Pellet Mill
• Total System Power is 20kW
• 3 Phase Powered
• Granulator was originally
intended for plastics
recycling industry.
Pilot Project
Installation:
• 10kW Pellet Mill
• Total System Power is 30kW
• 3 Phase Powered
• Granulator was originally
intended for plastics
recycling industry.
ABOVE: Virtual tour produced for funding announcement.
https://youtu.be/DK8ywaEd6ZY
Analysis
COMBUSTION TESTING
Thanks to CAMNET Energy in Ottawa!
Test Parameter Cardboard Pellets
Grade A Wood
Pellet
Units
Moisture Content 13 <10 w %
Ash Content 10.6 <0.7 w %
Gross Calorific Value 19.05 <16.5 MJ/kg
Nitrogen 0.35 <0.3 w %
Sulphur 0.13 <0.04 w %
Chlorine Content 640 <200 ug/g
Mechanical Durability 99.1 >97.5 %
Fines Content 0.04 <1.0 %
Bulk Density 684 >600 kg/m3
Future Plans
• Training operators
• Creating links with
local organizations
for collection
• Networking with
other communities
https://nwtresearch.com/
Patrick.gall@auroracollege.nt.ca

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From Feasibility to Pilot: Cardboard Fuel Pellets - Aurora Research Institute

  • 1. F ROM F EASIBILIT Y TO PILOT CARDBOARD FUEL PELLETS
  • 2. Today's Discussion • Where did the idea come from? • Project History • Funding • Overview of Results • Pilot Project • Installation • Combustion Testing • Future Plans
  • 3. Where did the idea come from? • Cardboard waste is very visible • Recycling is far away • Heating costs are high • Heating fuel is trucked in Could we burn the cardboard as pellets?
  • 4. Project History FEASIBILITY STUDY • Funded by GNWT, ECO Canada, and WRRI. • Perform a Sample Cardboard Collection • Perform a Literature Review of Pellet Technology and Cardboard Chemistry • Perform High-level Economic and Environmental Analysis PILOT PROJECT • Funded by CIRNAC • Install Pellet Mill in Inuvik • Confirm Manufacturing Process • Combustion Testing
  • 5. Analysis ECONOMIC Fixed Costs: • 250lbs per hour • 75,000CAD of equipment. Running Costs: • Dependent on integration with waste facility. • Part-time employ. (1-2 days a week) Effects of Last 3 Years: • Pellet Price Increased • Trucking Prices Increased • Cost of Living Increased $800 $840 $520 Monthly Operation - Drop Off Labour Cost Mill Cost Profit $800 $680 $840 -$160 Monthly Operation - Pick Up Labour Cost Collection Costs Mill Cost Profit
  • 6. Analysis ENVIRONMENTAL – Emissions Cardboard Pellets Kilograms CO2 released to get the equivalent of 1 tonne of cardboard pellets worth of heat. Wood Pellets Gas Heating
  • 7. Analysis ENVIRONMENTAL – Fossil Fuel Usage 0.00 2.00 4.00 6.00 8.00 10.00 12.00 14.00 Energy Source Energy Usage (GJ of Space Heating per GJ of Fossil Fuel Comsummed) Heat Energy per Unit Fossil Fuel Electric Heating Gas Heating Wood Pellet Cardboard Pellet
  • 8. Pilot Project Installation: • 7.5kW Pellet Mill • Total System Power is 20kW • 3 Phase Powered • Granulator was originally intended for plastics recycling industry.
  • 9. Pilot Project Installation: • 10kW Pellet Mill • Total System Power is 30kW • 3 Phase Powered • Granulator was originally intended for plastics recycling industry. ABOVE: Virtual tour produced for funding announcement. https://youtu.be/DK8ywaEd6ZY
  • 10. Analysis COMBUSTION TESTING Thanks to CAMNET Energy in Ottawa! Test Parameter Cardboard Pellets Grade A Wood Pellet Units Moisture Content 13 <10 w % Ash Content 10.6 <0.7 w % Gross Calorific Value 19.05 <16.5 MJ/kg Nitrogen 0.35 <0.3 w % Sulphur 0.13 <0.04 w % Chlorine Content 640 <200 ug/g Mechanical Durability 99.1 >97.5 % Fines Content 0.04 <1.0 % Bulk Density 684 >600 kg/m3
  • 11. Future Plans • Training operators • Creating links with local organizations for collection • Networking with other communities https://nwtresearch.com/ Patrick.gall@auroracollege.nt.ca