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forge monchieri
TECHNOLOGY ENVIRONMENT
forge monchieri




          THE COMPANY
       A modern up-to-date mill with over 40 years of history.
       The company has earned an outstanding reputation and continues to be a leader in this field, as a result of meeting the customer’s needs
       with the highest quality products and services.
       We are leaders in the production of forging oriented to the Energy (80%) and Nuclear field, in fact we are certified ASME III. We produce for
       all the companies of the field: Europe, America and Asia. In particular, we produce steam, gas, hydraulic and other turbine forgings, with all
       the most sophisticated and demanded steels.
       Forge Monchieri S.p.A. covers a total surface of 100,000 square metres of which 50,000 sheltered.
      SAFETY
                                                                   PEOPlE




                             CulTurE
                                                      TECHNOlOgY
                                       PrOduCTIvITY


               ENvIrONMENT

  3
forge monchieri




      rAW MATErIAl
      ANd CuTTINg
      We produce austenitic and ferritic steels, superalloys
      and non metal alloys such as titanium and others.
      We are equipped with 11 saws for ingot cutting,
      sectioning and separation forging cutting with a
      capability up to 3500 mm diameter and 6000 mm
      length.




  rAW MATErIAl
  ANd CuTTINg
  5
FOrgINgS
    Three hydraulic Presses with capacities of 12000, 5000 and 2000
    tons and one ring rolling-mill, are used for production.

    FOrgINg ACHIEvEMENTS :
    - Ingots up to 120 tons
    - disc up to a 6000 mm diameter
    - Shafts up to 20 mt length
    - Shells with a length up to 8000 mm and diameter up to 5000 mm.




FOrgINgS
7
FOrgINgS
9
forge monchieri




                  FOrgINgS
                             11
HEAT TrEATMENT
                 Equipment, experience, research, personalizations and high
                 quality performances are the result of well-established
                 skills in the heat treatment processes of the materials.

                 Each furnace is fitted with a computerised control system,
                 to perform the following:
                 - Post Forging Annealing
                 - Annealing
                 - Normalising & Tempering
                 - Quench & Tempering
                 - Solution Heat Treatment
                 - Stress relieving




HEAT TrEATMENT
13
HEAT TrEATMENT
forge monchieri
                                   15
MACHININg
     Forge Monchieri S.p.A. is able to guarantee any
     kind of machining thanks to a strong partnership
     with the most qualified premises.




MACHININg
17
QuAlITY CONTrOl
     With the aim of certifying the characteristics the product     - Macrographic Inspection
     guarantees, all tests are performed in our laboratories.       - Jominy Test
     The equipment is constantly updated in order to let us carry   - ultrasonic Inspection
     out all controls with complete independence.                   - Magnetic Particle Inspection
                                                                    - liquid Penetrating Inspection
     Our Quality and Control department is equipped to perform:     - Endoscope Inspection
     - Mechanical Tests                                             - residual stresses inspection
     - Chemical Analysis (by Spectrograph)                          - drop weight test
     - Positive Material Identification                             - Corrosion test
     - Micrographic Inspection                                      - Heat Stability Test




QuAlITY CONTrOl
19
QuAlITY CONTrOl
21
forge monchieri




                  INTEgrATE SYSTEM
                  All the activities concerning manufacturing and control are carried out under an
                  integrated management system in compliance with, ASME III, ISO 14001:2004,
                  OHSAS18001; ISO 9001:2008 (since 1990). The company works in accordance with the
                  following National/International Standards and Technical rules: uNI, dIN, AFNOr, BS,
                  ASTM, ASME, API, NACE and TÜv.

                  Furthermore we are regulated by the following institutions of control/audit/inspection:
                  llOYd’SrEgISTEr, dET NOrSKE vErITAS, ISPESl, FErrOvIE dEllO STATO, rEgISTrO NAvAlE
                  ITAlIANO, BurEAu vErITAS, TÜv, E.d.F. and APAvE.




  INTEgrATE SYSTEM
  23
SOCIAl rESPONSABIlITY
     ANd CulTurE
     Our company philosophy is   In this context we have added our
     - People                    production of high quality olive oil
     - Technology                obtained from one of our olive groves
     - Production                in Puglia, southern Italy: the land of
     - Culture                   sun and baroque art.
     - Environment
     - Quality
     - Safety
                                                                          ThE bEgInnIng




SOCIAl rESPONSABIlITY
ANd CulTurE
25
APPlICATION FIEldS
                  For many years Forge Monchieri has been an approved
                  supplier of leading firms in many fields:
                  - Power generation
                  - Nuclear
                  - Boiler works
                  - general industry
                  - Oil & off-shore
                  - general mechanics




forge monchieri
                                                     forge monchieri
forge monchieri
                                                        ForgE MonchIErI S.p.A
via Industriale, 3 - 25040 Cividate Camuno (Brescia) - Italy - Tel. +39 0364 236111 - Fax. +39 0364 340902 - info@monchieri.it - www.monchieri.it

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Forge Monchieri Spa - Heavy Forgings - Nuclear - Powergen - Power Plant - Open Die Forgings - Superalloy - Stainless Steel - Titanium - Non Magnetic Steel

  • 2. forge monchieri THE COMPANY A modern up-to-date mill with over 40 years of history. The company has earned an outstanding reputation and continues to be a leader in this field, as a result of meeting the customer’s needs with the highest quality products and services. We are leaders in the production of forging oriented to the Energy (80%) and Nuclear field, in fact we are certified ASME III. We produce for all the companies of the field: Europe, America and Asia. In particular, we produce steam, gas, hydraulic and other turbine forgings, with all the most sophisticated and demanded steels. Forge Monchieri S.p.A. covers a total surface of 100,000 square metres of which 50,000 sheltered. SAFETY PEOPlE CulTurE TECHNOlOgY PrOduCTIvITY ENvIrONMENT 3
  • 3. forge monchieri rAW MATErIAl ANd CuTTINg We produce austenitic and ferritic steels, superalloys and non metal alloys such as titanium and others. We are equipped with 11 saws for ingot cutting, sectioning and separation forging cutting with a capability up to 3500 mm diameter and 6000 mm length. rAW MATErIAl ANd CuTTINg 5
  • 4. FOrgINgS Three hydraulic Presses with capacities of 12000, 5000 and 2000 tons and one ring rolling-mill, are used for production. FOrgINg ACHIEvEMENTS : - Ingots up to 120 tons - disc up to a 6000 mm diameter - Shafts up to 20 mt length - Shells with a length up to 8000 mm and diameter up to 5000 mm. FOrgINgS 7
  • 6. forge monchieri FOrgINgS 11
  • 7. HEAT TrEATMENT Equipment, experience, research, personalizations and high quality performances are the result of well-established skills in the heat treatment processes of the materials. Each furnace is fitted with a computerised control system, to perform the following: - Post Forging Annealing - Annealing - Normalising & Tempering - Quench & Tempering - Solution Heat Treatment - Stress relieving HEAT TrEATMENT 13
  • 9. MACHININg Forge Monchieri S.p.A. is able to guarantee any kind of machining thanks to a strong partnership with the most qualified premises. MACHININg 17
  • 10. QuAlITY CONTrOl With the aim of certifying the characteristics the product - Macrographic Inspection guarantees, all tests are performed in our laboratories. - Jominy Test The equipment is constantly updated in order to let us carry - ultrasonic Inspection out all controls with complete independence. - Magnetic Particle Inspection - liquid Penetrating Inspection Our Quality and Control department is equipped to perform: - Endoscope Inspection - Mechanical Tests - residual stresses inspection - Chemical Analysis (by Spectrograph) - drop weight test - Positive Material Identification - Corrosion test - Micrographic Inspection - Heat Stability Test QuAlITY CONTrOl 19
  • 12. forge monchieri INTEgrATE SYSTEM All the activities concerning manufacturing and control are carried out under an integrated management system in compliance with, ASME III, ISO 14001:2004, OHSAS18001; ISO 9001:2008 (since 1990). The company works in accordance with the following National/International Standards and Technical rules: uNI, dIN, AFNOr, BS, ASTM, ASME, API, NACE and TÜv. Furthermore we are regulated by the following institutions of control/audit/inspection: llOYd’SrEgISTEr, dET NOrSKE vErITAS, ISPESl, FErrOvIE dEllO STATO, rEgISTrO NAvAlE ITAlIANO, BurEAu vErITAS, TÜv, E.d.F. and APAvE. INTEgrATE SYSTEM 23
  • 13. SOCIAl rESPONSABIlITY ANd CulTurE Our company philosophy is In this context we have added our - People production of high quality olive oil - Technology obtained from one of our olive groves - Production in Puglia, southern Italy: the land of - Culture sun and baroque art. - Environment - Quality - Safety ThE bEgInnIng SOCIAl rESPONSABIlITY ANd CulTurE 25
  • 14. APPlICATION FIEldS For many years Forge Monchieri has been an approved supplier of leading firms in many fields: - Power generation - Nuclear - Boiler works - general industry - Oil & off-shore - general mechanics forge monchieri forge monchieri
  • 15. forge monchieri ForgE MonchIErI S.p.A via Industriale, 3 - 25040 Cividate Camuno (Brescia) - Italy - Tel. +39 0364 236111 - Fax. +39 0364 340902 - info@monchieri.it - www.monchieri.it