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COFELY FABRICOM BENDING
A World Class Manufacturer
of Induction Bends
02 03COFELY FABRICOM BENDING COFELY FABRICOM BENDING
3” 4” 6” 8” 10” 12” 14” 16” 18” 20” 22” 24” 26” 28” 30” 32” 34” 36” 38” 40” 42” 44” 46” 48” 50” 52” 54” 56” 58” 60” 64”
88.9 114.3 168.3 219.1 273.0 323.8 355.8 406.4 457.2 508.0 558.8 609.6 660.4 711.2 762.0 812.8 863.6 914.4 965.2 1016.0 1066.8 1117.6 1168.4 1219.2 1270.0 1320.8 1371.6 1422.4 1473.2 1524.0 1625.6
3
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35
40
45
50
55
60
65
70
75
80
85
90
95
100
110
120
130
140
150
*
**
pipe diameter (‘‘ and mm)
radius
wallthickness(mm)
≥1.5D ≥2D ≥3D ≥4D ≥5D
Bending Capabilities
64”
Cofely Fabricom operates 5 production lines
capable to bend pipes with diameters up to
64” (1,600 mm) all of which offer a high degree
of flexibility in terms of bend radius, bend angle
and bend plane. Located in Grimbergen (B)
and Strijen (NL), our machines are computer
controlled, enabling us to achieve close
tolerances. Cofely Fabricom works with all types
of material, including seamless or welded
pipes in carbon and stainless steel, duplex and
superduplex, cladded pipes as well as the most
sophisticated alloy steels. We are able to quote
for single bends, the serial production of bends,
spool pieces, J-tubes and riser bends, torus
pipes, etc., in all sizes, up to 64” diameter.
The production of complete spools from straight
pipe eliminates a lot of welding as well as its
related costs and risks. By reducing welding in
the system, plant integrity and safety is enhanced
and in-service inspection reduced.
High Flexibility
and
Close Tolerances
As a world leading manufacturer of pipe bends,
produced by induction bending, Cofely Fabricom
has the advanced technological and machine
operating capabilities required to produce bends
for the most advanced onshore and offshore
oil and gas pipeline systems as well as specific
applications in the chemical, petrochemical
and energy sectors.
Our leading position is the result of experience
gained throughout more than 47 years of
manufacturing and development, and is fully
supported by detailed test results gathered
throughout this period.
Pipe dimensions
max dia. 64”
min dia. 2”
wall thickness
min 3 mm
max 150 mm
Bending Radius
min 75 mm or 1.5 OD
max Unlimited
Bending Angle
R > 75 mm Angle ≤ 90°
R > 265 mm Angle ≤ 180°
Minimum length
between Bends
OD < 8” 360 mm
OD < 16” 460 mm
OD > 16” 600 mm
Bending Capabilities
A leading position
in bending
04 05COFELY FABRICOM BENDING COFELY FABRICOM BENDING
Furnace Dimensions
Length Width Height
4.60 m 3.30 m 2.00 m
6.80 m 3.30 m 2.00 m
12.50 m 4.16 m 2.50 m
10.00 m 4.00 m 1.00 m
5.00 m 3.00 m 1.00 m
Furnaces
Heating and Quenching Piping Prefabrication
5
After bending, especially of heavy wall materials
or special alloy steels, it may be necessary to
restore the mechanical properties of the pipe
using heat treatment.
Such treatments include stress relieving,
normalising, quenching & tempering and solution
annealing heat treatment.
In order to perform these types of heat
treatment, Cofely Fabricom has 5 furnaces
which can be heated up to 1 200°C.
The furnaces are continuously monitored
by thermo-couples situated in each zone,
ensuring correct and balanced temperatures
throughout the heat treatment cycle.
In order to meet the strict requirements with
regard to material properties set by the
Oil, Gas and Power industry, Cofely Fabricom
can offer various cooling types.
Following heat treatment, bends can be immerged
in water (quenching), cooled in still air or forced
air, to obtain the right mechanical and corrosion
characteristics.
Our Grimbergen pipe prefabrication workshop has a 300 ton/month capacity,
7 155 m² of covered workshops and 20 500 m² of crane operated storage area.
Operating a large number of semi-automatic and automatic welding machines, the
workshop has a fully equipped machine shop with heavy duty drilling machines.
This enables Cofely Fabricom to offer the complete pre-fabrication of high
pressure piping systems such as those used in thermal, and nuclear power
stations, offshore platforms etc.
300ton / month
06 07COFELY FABRICOM BENDING COFELY FABRICOM BENDING
9001
iso
Additional services Quality & Safety Our priorities
Process control
The entire process from sales up to delivery
is controlled by an ERP application.
Both quality and schedule are closely monitored
and controlled to customers requirement.
End Preparation
Cofely Fabricom has all the necessary
equipment to machine the pipe
ends according to its customer’s
requirements:
> Plain ends
> Weld end preparation
and/or Tapering
Environmental awareness  safety
All shop and site activities are continuously
supervised using:
 An ISO 9001 certified
Quality Assurance System.
 An RD team that conducts ongoing
research relating to new processes for
bending and welding.
 A welding team that ensures that the latest
welding techniques are implemented.
Care for people and the environment are unmistakably
essential parts of our business. We are committed to be
qualified in 2014 according ISO14001 and OHSAS 18001.
Surface Treatment
All products are prepared and protected for
shipment: Cofely Fabricom has its own grit
blasting and painting facilities in Grimbergen.
Through its close relationship with leading
specialist companies, Cofely Fabricom can also
offer internal and/or external coating such as:
PE, PP, FBE (Fusion Bonded Epoxy), concrete
weight coating, insulation coating etc.
Industrieweg 16 - 1850 Grimbergen - BELGIUM
tel. +32 2 254 58 11 - fax +32 2 251 17 90
bending.be@cofelyfabricom-gdfsuez.com
www.cofelyfabricom-gdfsuez.com
Works
Belgium
Industrieweg 16 - 1850 Grimbergen - BELGIUM
tel. +32 2 254 58 11 - fax +32 2 251 17 90
bending.be@cofelyfabricom-gdfsuez.com
The Netherlands
Handelstraat 2 - 3291 CB Strijen - THE NETHERLANDS
PO Box 5709 - 3290 AA Strijen - THE NETHERLANDS
tel. +31 78 674 16 77 - fax +31 78 674 41 41
bending.nl@cofelyfabricom-gdfsuez.com
Our values
Drive
Commitment
Daring
Cohesion
©CofelyFabricom|3810|march2014|ResponsibleEditor|EmmanuelleAdam

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Bending Commercial brochure

  • 1. COFELY FABRICOM BENDING A World Class Manufacturer of Induction Bends
  • 2. 02 03COFELY FABRICOM BENDING COFELY FABRICOM BENDING 3” 4” 6” 8” 10” 12” 14” 16” 18” 20” 22” 24” 26” 28” 30” 32” 34” 36” 38” 40” 42” 44” 46” 48” 50” 52” 54” 56” 58” 60” 64” 88.9 114.3 168.3 219.1 273.0 323.8 355.8 406.4 457.2 508.0 558.8 609.6 660.4 711.2 762.0 812.8 863.6 914.4 965.2 1016.0 1066.8 1117.6 1168.4 1219.2 1270.0 1320.8 1371.6 1422.4 1473.2 1524.0 1625.6 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 22 24 26 28 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 110 120 130 140 150 * ** pipe diameter (‘‘ and mm) radius wallthickness(mm) ≥1.5D ≥2D ≥3D ≥4D ≥5D Bending Capabilities 64” Cofely Fabricom operates 5 production lines capable to bend pipes with diameters up to 64” (1,600 mm) all of which offer a high degree of flexibility in terms of bend radius, bend angle and bend plane. Located in Grimbergen (B) and Strijen (NL), our machines are computer controlled, enabling us to achieve close tolerances. Cofely Fabricom works with all types of material, including seamless or welded pipes in carbon and stainless steel, duplex and superduplex, cladded pipes as well as the most sophisticated alloy steels. We are able to quote for single bends, the serial production of bends, spool pieces, J-tubes and riser bends, torus pipes, etc., in all sizes, up to 64” diameter. The production of complete spools from straight pipe eliminates a lot of welding as well as its related costs and risks. By reducing welding in the system, plant integrity and safety is enhanced and in-service inspection reduced. High Flexibility and Close Tolerances As a world leading manufacturer of pipe bends, produced by induction bending, Cofely Fabricom has the advanced technological and machine operating capabilities required to produce bends for the most advanced onshore and offshore oil and gas pipeline systems as well as specific applications in the chemical, petrochemical and energy sectors. Our leading position is the result of experience gained throughout more than 47 years of manufacturing and development, and is fully supported by detailed test results gathered throughout this period. Pipe dimensions max dia. 64” min dia. 2” wall thickness min 3 mm max 150 mm Bending Radius min 75 mm or 1.5 OD max Unlimited Bending Angle R > 75 mm Angle ≤ 90° R > 265 mm Angle ≤ 180° Minimum length between Bends OD < 8” 360 mm OD < 16” 460 mm OD > 16” 600 mm Bending Capabilities A leading position in bending
  • 3. 04 05COFELY FABRICOM BENDING COFELY FABRICOM BENDING Furnace Dimensions Length Width Height 4.60 m 3.30 m 2.00 m 6.80 m 3.30 m 2.00 m 12.50 m 4.16 m 2.50 m 10.00 m 4.00 m 1.00 m 5.00 m 3.00 m 1.00 m Furnaces Heating and Quenching Piping Prefabrication 5 After bending, especially of heavy wall materials or special alloy steels, it may be necessary to restore the mechanical properties of the pipe using heat treatment. Such treatments include stress relieving, normalising, quenching & tempering and solution annealing heat treatment. In order to perform these types of heat treatment, Cofely Fabricom has 5 furnaces which can be heated up to 1 200°C. The furnaces are continuously monitored by thermo-couples situated in each zone, ensuring correct and balanced temperatures throughout the heat treatment cycle. In order to meet the strict requirements with regard to material properties set by the Oil, Gas and Power industry, Cofely Fabricom can offer various cooling types. Following heat treatment, bends can be immerged in water (quenching), cooled in still air or forced air, to obtain the right mechanical and corrosion characteristics. Our Grimbergen pipe prefabrication workshop has a 300 ton/month capacity, 7 155 m² of covered workshops and 20 500 m² of crane operated storage area. Operating a large number of semi-automatic and automatic welding machines, the workshop has a fully equipped machine shop with heavy duty drilling machines. This enables Cofely Fabricom to offer the complete pre-fabrication of high pressure piping systems such as those used in thermal, and nuclear power stations, offshore platforms etc. 300ton / month
  • 4. 06 07COFELY FABRICOM BENDING COFELY FABRICOM BENDING 9001 iso Additional services Quality & Safety Our priorities Process control The entire process from sales up to delivery is controlled by an ERP application. Both quality and schedule are closely monitored and controlled to customers requirement. End Preparation Cofely Fabricom has all the necessary equipment to machine the pipe ends according to its customer’s requirements: > Plain ends > Weld end preparation and/or Tapering Environmental awareness safety All shop and site activities are continuously supervised using: An ISO 9001 certified Quality Assurance System. An RD team that conducts ongoing research relating to new processes for bending and welding. A welding team that ensures that the latest welding techniques are implemented. Care for people and the environment are unmistakably essential parts of our business. We are committed to be qualified in 2014 according ISO14001 and OHSAS 18001. Surface Treatment All products are prepared and protected for shipment: Cofely Fabricom has its own grit blasting and painting facilities in Grimbergen. Through its close relationship with leading specialist companies, Cofely Fabricom can also offer internal and/or external coating such as: PE, PP, FBE (Fusion Bonded Epoxy), concrete weight coating, insulation coating etc.
  • 5. Industrieweg 16 - 1850 Grimbergen - BELGIUM tel. +32 2 254 58 11 - fax +32 2 251 17 90 bending.be@cofelyfabricom-gdfsuez.com www.cofelyfabricom-gdfsuez.com Works Belgium Industrieweg 16 - 1850 Grimbergen - BELGIUM tel. +32 2 254 58 11 - fax +32 2 251 17 90 bending.be@cofelyfabricom-gdfsuez.com The Netherlands Handelstraat 2 - 3291 CB Strijen - THE NETHERLANDS PO Box 5709 - 3290 AA Strijen - THE NETHERLANDS tel. +31 78 674 16 77 - fax +31 78 674 41 41 bending.nl@cofelyfabricom-gdfsuez.com Our values Drive Commitment Daring Cohesion ©CofelyFabricom|3810|march2014|ResponsibleEditor|EmmanuelleAdam