SIMETRI GROUP PRESENTATION
ORÇUN AYÇA
Orcun.ayca@simetriraf.com
www.simetritanks.com
www.simetriraf.com
www.kpc.com.tr
www.simetrialuminyum.com
www.meyvesepeti.com
SIMETRI GROUP Main Offices - Istanbul
SIMETRI
SIMETRI
Proud to be having more then 40 years experience
behind us in the Automotive-industry...
SIMETRI TANKS Factory in Düzce
THE GROUP:
SIMETRI TANKS of Düzce
SIMETRI RAF of Istanbul
SHT of Istanbul
The group can offer a range of
products that can satisfy the demands
of various sectors of the market;
* Automotive Industries
* Building Industries
* Display Industries
The group contains three factories
located in different parts of Turkey.
SIMETRI TANKS Factory in Düzce
Total Area : 35000 m2
Covered Area : 20000 m2
No of Employees : 180
Blue collar : 155
White collar : 25
Capacity: 4000 tons of sheet metal for single shift
(2574 Tons in 2012)
SIMETRI TANKS
ORGANIGRAM
Producing over 800 different types of parts, consisting mainly
 FUEL TANKS: (5lt to 1100lt)
Made by Steel, Aluminium plated Steel, Aluminium, Stainless
Steel, Galvanized Steel
 OIL TANKS: (5lt to 570lt)
Made by Steel, Aluminium plated Steel, Aluminium, Stainless
Steel, Galvanized Steel
 FIXTURES AND ACCESSORIES:
For every type of Fuel & Oil Tanks (Brackets, Straps, Caps)
As well as air tanks, water tanks and oil bath filters, dry air filters,
dust filters, assemblies and body parts.
Our core competence is on sheet metal forming.
PRODUCTS of
SIMETRI TANKS
Our daily capacity for aluminium tanks is 100 pieces and for
steel tanks 80 pieces per shift.
 Aluminium tank production line:
Our present capacity is 30.000 pieces per shift in a year . The
capacity can be increased up to 90.000 pieces in a year by
working 3 shifts, without any other investment.
 Steel tank production line:
Our present capacity is 24.000 pieces per shift in a year . The
capacity can be increased up to 72.000 pieces in a year by
working 3 shifts, without any other investment.
Total production capacity has been almost double upon
acquiring the 2’nd Robot unit.
CAPACITY of
SIMETRI TANKS
8
11
15
20
35
3030
21
1615
2526
28
24
28
22
30
40
0
5
10
15
20
25
30
35
40
1997 1999 2001 2003 2005 2007 2009 2011 2013
 GERMANY
 ROMANIA
 FRANCE
 UNITED KINGDOM
 SPAIN
 PORTUGAL
 AUSTRIA
 JORDAN
 BELGIUM
 IRAN
 LİBYA
 UKRAINE
 SWEDEN
 RUSSIA
 BELARUS
% of Export to our Total Turnover
OUR EXPORTS
in years;
 2004- 7.750.000 €
 2005- 8.350.000 €
 2006- 8.650.000 €
 2008 - 8.550.000 €
 2009- 8.924.202 €
 2010- 8.773.387 €
 2011- 9.391.304 €
 2012- 10.212.000 €
 2013- 14.900.000 €
TURNOVER of SIMETRI TANKS
OUR QUALITY POLICY
 Our work based on the objective of “minimum defects“ and implement measures in all departments to
ensure defect prevention, not simply defect detection.
 The result of our work must be free from defects, at all times.
 The high standards required by TS16949 are to be continuously monitored by our Quality Control
Department.
OUR MISSION
 To use the latest technologies in the world to manufacture our products.
 To secure a long term customers relationship, we must continue to take a lead on quality, technological
progress, reliability and cost-effectiveness as well as ensuring correct, timely deliveries .
 We continue to educate and motivated the employees, encourage them to be proactive,
 To offer innovative and problem solving solutions to our customers.
 To provide total customer satisfaction.
 Wish to grow in accordance with market developments.
OUR VISION
 To be in the forefront of the production of innovative tanks in the world of automotive at home and
abroad.
 To provide the highest level of customer satisfaction with stringent standard of quality products at low
cost.
 Our vision has always been quality oriented coupled with implementation of new technology and
production innovation
Be an active part(ner) of a better world.
CERTIFICATES from SIMETRI TANKS
 ISO TS 16949:2002
 ISO 9001:2000
 ISO 14001
 OHSAS 18001
 CE for Aluminium and steel air tanks
 UTAC and TSE certificates for fuel tanks
 GOST certificate of Russia
 COP ECE R34 certificacate
 All our products come with 2-years manufacturer
warranty.
 Warranty claims limited to the original purchaser and
isn’t transferable.
 The given warranty excludes the failures caused by
abuse, accidental damage, misuse, negligence, improper
application, installation or operation.
 Warranty items are handled by your contact person
directly.
 Faulty products are replaced by new one.
WARRANTY POLICY
WARRANTS IS GIVEN AGAINST DEFECTS IN
MATERIAL and / or WORKMANSHIP.
HYDRAULIC PRESS
 1 Hydra Hydraulic Press
 4 Break Press (200 Tons )
 2 C-Type Hydraulic Press
 1 Hydraulic Press (400 Tons)
 1 Hydraulic Press (800 Tons)
CNC PRESS
 1 CNC Punch Press
 1 CNC Break Press
EXCENTRIC PRESS
 4 (20-90) Tons
 1 (150) Tons
 1 (200) Tons
 1 (600) Tons
SHEARS
 1 Hydraulic Shears (10mm)
 2 Guillotine Shears (4 mm)
 1 Circular Shears
WELD AUTOMATIONS
 1 REIS Cap Circumferential Weld Automation
 1 CLOOS Cap Circumferential Weld Automation
 1 REIS Body Longitudinal Weld Automation
 1 Cap Circumferential Weld Automation
 3 Body Longitudinal Weld Automation
 3 Flange Weld Automation
WELDING MACHINES
 26 MAG Welding Machine (250-400 Amp)
 10 MIG Welding Machine
 14 TIG Welding Machine
 3 Hanging Type Tack Welding Machine
OTHER MACHINES
 1 CNC 4 Cylinder Roller
 1 CNC-Vertical Center Machining
 1 Cylinder Roller
 2 Beading & Forming Machine
 2 Cordon Machine
 2 Vertical Lathe
 2 Borer
MACHINERY PARK
ALUMINIUM
WELDING ROBOT
MACHINES
ALUMINIUM WELDING
ROBOTS
MACHINES
AUTOMATED
ALUMINIUM LINE
OMERA MACHINE FOR SIDE
CAPS of TANKS
MACHINES
BODY WELDING
AUTOMATION
LEAKAGE TEST
MACHINE
MACHINES
AUTOMATION FOR
ALUMINIUM BODY
WELDING
PRESS MACHINES
MACHINES
OUR LONGTERM TARGETS:
 Purchasing the Second robotic automation system - Achieved
 CNC-Vertical Center Machining - Achieved
 Moving Aluminum line to a new factory premises - Achieved
 Renovation of Zinc - Phosphate coating – Achieved
 800 tons hydraulic press (in order) - Achieved
 Renovation of the existing factory building - Factory has been moved (2013).
 Automation of the body form working of tanks
 Automation of the fitting of baffle plates
 Laser cutting
 Welding test laboratory- In the process of setting-up
 3D measurement
 2500mm cylinder machine
 Spectrometer (for steel and aluminium)
 Hardness testing
 Investment in machineries for the production of Air tanks.
 Close cooperation agreement with the company from abroad.
INVESTMENT
REFERENCES
Numerous products have been made for various
corporations in different sectors.
REFERENCES
PRODUCTS - STEEL
PRODUCTS - ALU
TRUCK TORSION UNIT
ACCESSORIES
Boot Lid Mechanism
SPECIAL PRODUCTS
Rear Bumpers for Trucks
SPECIAL PRODUCTS
PACKAGING and
LOGISTIC
BUILDING PRODUCTION in ISTANBUL:
 ARMOURED STEEL DOORS
 FIRE ESCAPE DOORS
 INTERIOR AMERICAN PANEL DOORS
 KITCHEN (planning to produce soon)
DISPLAY PRODUCTION in ISTANBUL:
 GRID SHELVES AND DISPLAY PANELS FOR APPLIANCES USED IN
HOUSES AND SHOPS
 WORK IN PROGRESS FOR STAINLESS STEEL BEER BARRELS
 WORK IN PROGRESS FOR INDUSTRIAL TYPE WHEELS
SIMETRI RAF
HIGH TECH
DOORS
INTERIORAMERICAN
DOOR
Doors for Building Industries
SIMETRI RAF
CLASSIC
DOORS
FIRE ESCAPE
DOORS
REFRIGERATOR BASKET
Shelf for Display Industries
SIMETRI RAF
REFRIGERATOR SHELF
REFRIGERATOR SHELF DISPLAY PANEL
SIMETRI RAF
Various Display Products
SIMETRI RAF
REFERENCES
THANK YOU
FOUR YOUR TIME

Simetri group presentation-en 1

  • 1.
    SIMETRI GROUP PRESENTATION ORÇUNAYÇA Orcun.ayca@simetriraf.com www.simetritanks.com www.simetriraf.com www.kpc.com.tr www.simetrialuminyum.com www.meyvesepeti.com
  • 2.
    SIMETRI GROUP MainOffices - Istanbul
  • 3.
  • 4.
  • 5.
    Proud to behaving more then 40 years experience behind us in the Automotive-industry... SIMETRI TANKS Factory in Düzce
  • 6.
    THE GROUP: SIMETRI TANKSof Düzce SIMETRI RAF of Istanbul SHT of Istanbul The group can offer a range of products that can satisfy the demands of various sectors of the market; * Automotive Industries * Building Industries * Display Industries The group contains three factories located in different parts of Turkey.
  • 7.
    SIMETRI TANKS Factoryin Düzce Total Area : 35000 m2 Covered Area : 20000 m2 No of Employees : 180 Blue collar : 155 White collar : 25 Capacity: 4000 tons of sheet metal for single shift (2574 Tons in 2012)
  • 8.
  • 9.
    Producing over 800different types of parts, consisting mainly  FUEL TANKS: (5lt to 1100lt) Made by Steel, Aluminium plated Steel, Aluminium, Stainless Steel, Galvanized Steel  OIL TANKS: (5lt to 570lt) Made by Steel, Aluminium plated Steel, Aluminium, Stainless Steel, Galvanized Steel  FIXTURES AND ACCESSORIES: For every type of Fuel & Oil Tanks (Brackets, Straps, Caps) As well as air tanks, water tanks and oil bath filters, dry air filters, dust filters, assemblies and body parts. Our core competence is on sheet metal forming. PRODUCTS of SIMETRI TANKS
  • 10.
    Our daily capacityfor aluminium tanks is 100 pieces and for steel tanks 80 pieces per shift.  Aluminium tank production line: Our present capacity is 30.000 pieces per shift in a year . The capacity can be increased up to 90.000 pieces in a year by working 3 shifts, without any other investment.  Steel tank production line: Our present capacity is 24.000 pieces per shift in a year . The capacity can be increased up to 72.000 pieces in a year by working 3 shifts, without any other investment. Total production capacity has been almost double upon acquiring the 2’nd Robot unit. CAPACITY of SIMETRI TANKS
  • 11.
    8 11 15 20 35 3030 21 1615 2526 28 24 28 22 30 40 0 5 10 15 20 25 30 35 40 1997 1999 20012003 2005 2007 2009 2011 2013  GERMANY  ROMANIA  FRANCE  UNITED KINGDOM  SPAIN  PORTUGAL  AUSTRIA  JORDAN  BELGIUM  IRAN  LİBYA  UKRAINE  SWEDEN  RUSSIA  BELARUS % of Export to our Total Turnover OUR EXPORTS
  • 12.
    in years;  2004-7.750.000 €  2005- 8.350.000 €  2006- 8.650.000 €  2008 - 8.550.000 €  2009- 8.924.202 €  2010- 8.773.387 €  2011- 9.391.304 €  2012- 10.212.000 €  2013- 14.900.000 € TURNOVER of SIMETRI TANKS
  • 13.
    OUR QUALITY POLICY Our work based on the objective of “minimum defects“ and implement measures in all departments to ensure defect prevention, not simply defect detection.  The result of our work must be free from defects, at all times.  The high standards required by TS16949 are to be continuously monitored by our Quality Control Department. OUR MISSION  To use the latest technologies in the world to manufacture our products.  To secure a long term customers relationship, we must continue to take a lead on quality, technological progress, reliability and cost-effectiveness as well as ensuring correct, timely deliveries .  We continue to educate and motivated the employees, encourage them to be proactive,  To offer innovative and problem solving solutions to our customers.  To provide total customer satisfaction.  Wish to grow in accordance with market developments. OUR VISION  To be in the forefront of the production of innovative tanks in the world of automotive at home and abroad.  To provide the highest level of customer satisfaction with stringent standard of quality products at low cost.  Our vision has always been quality oriented coupled with implementation of new technology and production innovation Be an active part(ner) of a better world.
  • 14.
    CERTIFICATES from SIMETRITANKS  ISO TS 16949:2002  ISO 9001:2000  ISO 14001  OHSAS 18001  CE for Aluminium and steel air tanks  UTAC and TSE certificates for fuel tanks  GOST certificate of Russia  COP ECE R34 certificacate
  • 15.
     All ourproducts come with 2-years manufacturer warranty.  Warranty claims limited to the original purchaser and isn’t transferable.  The given warranty excludes the failures caused by abuse, accidental damage, misuse, negligence, improper application, installation or operation.  Warranty items are handled by your contact person directly.  Faulty products are replaced by new one. WARRANTY POLICY WARRANTS IS GIVEN AGAINST DEFECTS IN MATERIAL and / or WORKMANSHIP.
  • 16.
    HYDRAULIC PRESS  1Hydra Hydraulic Press  4 Break Press (200 Tons )  2 C-Type Hydraulic Press  1 Hydraulic Press (400 Tons)  1 Hydraulic Press (800 Tons) CNC PRESS  1 CNC Punch Press  1 CNC Break Press EXCENTRIC PRESS  4 (20-90) Tons  1 (150) Tons  1 (200) Tons  1 (600) Tons SHEARS  1 Hydraulic Shears (10mm)  2 Guillotine Shears (4 mm)  1 Circular Shears WELD AUTOMATIONS  1 REIS Cap Circumferential Weld Automation  1 CLOOS Cap Circumferential Weld Automation  1 REIS Body Longitudinal Weld Automation  1 Cap Circumferential Weld Automation  3 Body Longitudinal Weld Automation  3 Flange Weld Automation WELDING MACHINES  26 MAG Welding Machine (250-400 Amp)  10 MIG Welding Machine  14 TIG Welding Machine  3 Hanging Type Tack Welding Machine OTHER MACHINES  1 CNC 4 Cylinder Roller  1 CNC-Vertical Center Machining  1 Cylinder Roller  2 Beading & Forming Machine  2 Cordon Machine  2 Vertical Lathe  2 Borer MACHINERY PARK
  • 17.
  • 18.
  • 19.
    AUTOMATED ALUMINIUM LINE OMERA MACHINEFOR SIDE CAPS of TANKS MACHINES
  • 20.
  • 21.
  • 22.
    OUR LONGTERM TARGETS: Purchasing the Second robotic automation system - Achieved  CNC-Vertical Center Machining - Achieved  Moving Aluminum line to a new factory premises - Achieved  Renovation of Zinc - Phosphate coating – Achieved  800 tons hydraulic press (in order) - Achieved  Renovation of the existing factory building - Factory has been moved (2013).  Automation of the body form working of tanks  Automation of the fitting of baffle plates  Laser cutting  Welding test laboratory- In the process of setting-up  3D measurement  2500mm cylinder machine  Spectrometer (for steel and aluminium)  Hardness testing  Investment in machineries for the production of Air tanks.  Close cooperation agreement with the company from abroad. INVESTMENT
  • 23.
  • 24.
    Numerous products havebeen made for various corporations in different sectors. REFERENCES
  • 25.
  • 26.
  • 27.
  • 28.
    Boot Lid Mechanism SPECIALPRODUCTS Rear Bumpers for Trucks
  • 29.
  • 30.
  • 31.
    BUILDING PRODUCTION inISTANBUL:  ARMOURED STEEL DOORS  FIRE ESCAPE DOORS  INTERIOR AMERICAN PANEL DOORS  KITCHEN (planning to produce soon) DISPLAY PRODUCTION in ISTANBUL:  GRID SHELVES AND DISPLAY PANELS FOR APPLIANCES USED IN HOUSES AND SHOPS  WORK IN PROGRESS FOR STAINLESS STEEL BEER BARRELS  WORK IN PROGRESS FOR INDUSTRIAL TYPE WHEELS SIMETRI RAF
  • 32.
    HIGH TECH DOORS INTERIORAMERICAN DOOR Doors forBuilding Industries SIMETRI RAF CLASSIC DOORS FIRE ESCAPE DOORS
  • 33.
    REFRIGERATOR BASKET Shelf forDisplay Industries SIMETRI RAF REFRIGERATOR SHELF REFRIGERATOR SHELF DISPLAY PANEL
  • 34.
  • 35.
  • 36.