3. How?How?
-With a highly qualified and experienced
professional crew
-Providing a better and more comprehensive
service to our customers
-Improving continuously our Technology
-Investing professional know-how in the production
process
-Developing every new Project, trying to find
customized solutions, by meeting our customer’s
requirements and expectations
4. Where?Where?
Navàs, Barcelona, Spain
• 58 km to SEAT BCN
• 67 km to Nissan BCN
• 285 km to Opel Zaragoza
• 407 km to Ford Valencia
• 460 km to Volkswagen Pamplona
• 590 km to Mercedes Vitória
• 595 km to Peugeot Madrid
• 700 km to Renault Valladolid
• 743 km to Nissan Valladolid
• 1000 km to Citroen Vigo
5. Our teamOur team
General Manager
J. Creus
Product development /
engineering department
C. Carrió
Quality department
E. LLobet
Production
planning
J. Rodríguez
Accountin
g /
Finance
M.
Navarro
Sales
department
X. Garriga
A.
Rodríguez
Purchasing
/ logistics
department
R. Villa
Human
Resources
C. Solà
Maintenance
A. Alhama
Tooling workshop
responsible
A. Ayala
Night shift
responsible
J.C. Redondo
Morning shift
responsible
J. Román
Afternoon shift
responsible
J.A. Rodríguez
13
employee
s
13
employee
s
5
employee
s
1
employee
Mecàniques Joan is
nowadays formed by a crew
of 49 employees, working 3
shifts per day, 5 days per
week.
Controller
M. Obradors
2
employees
6. Main ProcessesMain Processes
Mecàniques Joan’s product plant is clearly divided into 8 processes:
-Tube cutting and deburring
-Tube bending
-Expanding and reducing
-Perforating
-End forming
-Stamping
-Welding
-Assembling
For a biggest optimization of time, we have created working cells with mobile
machines.
7. Composed by:
- 5 automatic cutting machines
- Capacities: from Ø8 to 90mm
- Annual production: 6.000.000 cuts approx.
Tube cuttingTube cutting and deburringand deburring
8. Composed by:
- 1 Automatic bending machine with a capacity from Ø38 to
60mm
- 1 Automatic bending machine with a capacity from Ø40 to
70mm
- 1 Semi-automatic bending machine with a capacity from
Ø20 to 40mm
TubeTube bendingbending
9. ExpandingExpanding andand
reducingreducing
Composed by:
-2 automatic expanding machines by punch with six heads
-2 automatic expanding machines by punch with two heads
-1 automatic expanding machine by punch and by clamp
-1 automatic expanding machine by clamps with two heads
-1 semi-automatic expanding machine by clamps
-1 automatic expanding machine by clamp
10. Composed by:
- 5 CNC punching machines
- Capacities: from Ø20 to 70mm
- Annual production: 2.600.000un approx.
PerforatingPerforating
11. Composed by:
- 4 hydraulic presses, from 30 to 80tn of capacity
- 13 excentric presses, from 25 to 100tn of capacity
- Feeder for coil works with a capacity of 3mm
End formingEnd forming
andand
stampingstamping
15. Our servicesOur servicesMecàniques Joan has a tooling workshop for its tooling
construction.
Also, the periodic tooling revisions are made here (own tooling or customer property)
and the control gauge revisions.
Composed by:
- 1 Automatic milling machine FEXAC UM
- 1 CNC milling machine LAGUN FTV3
- 1 Wire electroerosion MITSUBISHI
- 1 Treating furnace
- 1 Grinding machine KAIR T-650
- 1 Punch grinding machine Affilatrici 380US
- 1 Punch grinding machine ELITE A.R.5-E
- 1 Disc grinding machine ADIGE AF-36
- 1 Lathe LACFER C-R-1-215
- 1 Column drill FORTEX FTX-42-TEA
16. QualityQuality
Mecàniques Joan is since 1994 ISO 9001:2008 certified. That’s how we
guarantee our customer’s satisfaction and our pieces conformities.
We are now working to obtain the ISO/TS 16949:2002 certification.
By another hand, we can carry out chemical and mechanical essays of our
production, as well as 3D controls.
We are supported by a Technological Center (CTM – Centre Tecnològic de
Manresa), providing specialised services and carrying out these services.
17. Mecàniques Joan has a warehouse of
1.500m2. Thanks to these premises, we can
receive and stock our customers’ raw
material.
Moreover, we also carry out the deliveries,
logistics and warehousing management
according to the customers’ programs,
normally for automotive request, just in time
deliveries.
Logistics managementLogistics management
serviceservice