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GRD Journals- Global Research and Development Journal for Engineering | Volume 3 | Issue 3 | February 2018
ISSN: 2455-5703
All rights reserved by www.grdjournals.com 44
Foot Lever Operated Refrigerator Door Opener
and Motor Operated Closure
Anurag Bhardwaj
UG Student
Department of Mechanical Engineering
Government College of Engineering & Technology, Jammu
Sanjeev Gupta Mohit Sharma
Assistant Professor UG Student
Department of Mechanical Engineering Department of Mechanical Engineering
Government College of Engineering & Technology, Jammu Government College of Engineering & Technology, Jammu
Vageesh Baigra Deeshant Jasrotia
UG Student UG Student
Department of Mechanical Engineering Department of Mechanical Engineering
Government College of Engineering & Technology, Jammu Government College of Engineering & Technology, Jammu
Abstract
Refrigerators are widely used devices today. From keeping the food fresh to chilling the drinks, and even to preserve blood,
refrigerators serve all such purposes. But sometimes it becomes cumbersome to use household refrigerators, especially when we
are dealing with some grocery bags or a large utensil and there is no additional helping hand to open and close the refrigerator
door. Foot lever refrigerator door opener and motor operated closure helps in opening and closing the fridge door even when both
the human hands are engaged in handling stuff. Foot lever operated refrigerator door opener and motor operated closure uses a
foot lever which operates a lock with the help of a cable lock opening assembly. The torsion spring attached to the hinges of the
refrigerator door activates and opens the door. The electric motor is used to close the door when our job is finished.
Keywords- Foot Lever, Cable Lock Opening Assembly, Torsion Spring, Electric Motor, One Touch Relay Switch
I. INTRODUCTION
While operating a refrigerator with a wide variety of stuff it becomes cumbersome for the operator to open and close the refrigerator
door without an extra helping hand. In order to eliminate this problem, the design of foot lever operated refrigerator door opener
and motor operated closure is being purposed. The design contains four basic elements other that a refrigerator viz, foot lever, lock,
cable opening assembly, torsion spring and an electric motor, one touch relay switch. With the help of these additional equipment’s
to an existing refrigerator the opening and closure of the refrigerator door can be made semi-automatic, which can help in reducing
the effort of the user to open and close the door and properly and safely place and extract the stuff from the refrigerator. The design
also helps in eliminating the requirement of a helping hand to open, close and hold the refrigerator door during the time of operation.
II. HISTORY
In internet and market search we can find that there are some proposed technologies which helps us open the fridge door when
both of our hands are employed in material handling. These technologies dates back to 1950’s, the first one being proposed by
General Electric Company. Hoshizaki Europe and Gram Commercial proposed a pedal opener with some innovative benefits like
the foot pedal is reversible, i.e. we can change the hinge of door from right side to left side. LG Signature refrigerator has a sensor
to open door but is very costly at around 8500 dollars.
We studied all these technologies and found, that all these technologies focussed only on opening the fridge. There were
no provisions to close the door in case we are extracting something out from the refrigerator. In such a situation a refrigerator door
should not be closed with the help of foot jerk as it can be dangerous, and makes the door dirty as well as can make the operator’s
body imbalance which may result in material to fall.
III.CONSTRUCTION AND OPERATION OF EQUIPMENT
The design uses a household refrigerator with addition equipment’s that are foot lever, lock, cable opening assembly, torsion spring,
an electric motor, one touch relay switch. The function of the foot lever is to pull the cable assembly. The lock holds the refrigerator
Foot Lever Operated Refrigerator Door Opener and Motor Operated Closure
(GRDJE/ Volume 3 / Issue 3 / 008)
All rights reserved by www.grdjournals.com 45
door in closed position unless the foot lever is pressed. The cable assembly works as a medium to transfer mechanical effort applied
to the foot lever and transfers it to the lock, which as a result of the mechanical effort opens. The torsion spring operates as soon
as the lock is released and opens the door till the required opening angle or position. The open position of the door can be managed
by attaching a stop at the hinge side of the refrigerator or using a spring of the required tension by calculating the weight of the
door. When the door is to be closed, the one touch relay switch is to be pressed once by the foot. The touch of the switch activates
the motor and the door starts closing. The motor stops operating when the door is locked and the lock is in engaged position. The
operation can be repeated the number of times we need to operate the refrigerator door.
Table 1: Bill of Material
Sr. No. Name of material Quantity
1 Foot lever 1
2 Lock 1
3 Cable Opening Assembly 1
4 Torsion Spring 2
5 Electric Motor 1
6 One Touch Relay Switch 1
IV.FORMULAS AND FIGURES
A. Formulas Used
Na = Nt +
L
3πd
S =
32M
πd3 x
4C2−c−1
4C(C−1)
Where, Na: number of active turns of the coil
L: leg length
C: spring index
S: bending stress
M: torque or moment
The above given formulas are to be used to select an appropriate torsion spring according to the weight of the refrigerator door,
as the weight will vary from model to model.
The formula to calculate the load capacity of spring or the weight which a spring can move is given by the following formula:
P =
K x De
M
Where K is spring constant and De is deflection in degrees.
B. Figure
Fig. 1: Schematic Diagram
Foot Lever Operated Refrigerator Door Opener and Motor Operated Closure
(GRDJE/ Volume 3 / Issue 3 / 008)
All rights reserved by www.grdjournals.com 46
V. FUTURE SCOPE
The technology is advancing day by day and with the approach to provide more convenience to the door operator the design can
be modified. The modification can be done using a proximity sensor to operate the motor or voice command can be used to actuate
the motor and to open and close the door as per the operator’s convenience.
VI.CONCLUSION
With the ever-changing requirements of the customers and to achieve highest market share the implementation of this design can
help in making more profits to the manufacturers, as the design is reliable and cost effective too. By not adding much cost to the
final price of the equipment the human effort can be reduced and ease of accessibility can be maintained. Moreover, all the auxiliary
equipment’s which have to be used to construct this design are very easily available in the market and the concept is kept very easy
so that there is no need of a very highly skilled labourer for installation or maintenance purpose.
REFERENCES
[1] Bruno Fuhge, “Apparatus for opening and/or closing a door”. 2015, March 17. US8981698 B2. https://www.google.co.in/patents/US8981698#forward-
citations
[2] R S Khurmi, J K Gupta. “A Textbook of Machine Design”. 34th Edition. S Chand Publications.
[3] B L Theraja, A K Theraja, “A Textbook of Electrical Technology Volume 2”. 23rd Edition. S Chand Publications.

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Foot Lever Operated Refrigerator Door Opener and Motor Operated Closure

  • 1. GRD Journals- Global Research and Development Journal for Engineering | Volume 3 | Issue 3 | February 2018 ISSN: 2455-5703 All rights reserved by www.grdjournals.com 44 Foot Lever Operated Refrigerator Door Opener and Motor Operated Closure Anurag Bhardwaj UG Student Department of Mechanical Engineering Government College of Engineering & Technology, Jammu Sanjeev Gupta Mohit Sharma Assistant Professor UG Student Department of Mechanical Engineering Department of Mechanical Engineering Government College of Engineering & Technology, Jammu Government College of Engineering & Technology, Jammu Vageesh Baigra Deeshant Jasrotia UG Student UG Student Department of Mechanical Engineering Department of Mechanical Engineering Government College of Engineering & Technology, Jammu Government College of Engineering & Technology, Jammu Abstract Refrigerators are widely used devices today. From keeping the food fresh to chilling the drinks, and even to preserve blood, refrigerators serve all such purposes. But sometimes it becomes cumbersome to use household refrigerators, especially when we are dealing with some grocery bags or a large utensil and there is no additional helping hand to open and close the refrigerator door. Foot lever refrigerator door opener and motor operated closure helps in opening and closing the fridge door even when both the human hands are engaged in handling stuff. Foot lever operated refrigerator door opener and motor operated closure uses a foot lever which operates a lock with the help of a cable lock opening assembly. The torsion spring attached to the hinges of the refrigerator door activates and opens the door. The electric motor is used to close the door when our job is finished. Keywords- Foot Lever, Cable Lock Opening Assembly, Torsion Spring, Electric Motor, One Touch Relay Switch I. INTRODUCTION While operating a refrigerator with a wide variety of stuff it becomes cumbersome for the operator to open and close the refrigerator door without an extra helping hand. In order to eliminate this problem, the design of foot lever operated refrigerator door opener and motor operated closure is being purposed. The design contains four basic elements other that a refrigerator viz, foot lever, lock, cable opening assembly, torsion spring and an electric motor, one touch relay switch. With the help of these additional equipment’s to an existing refrigerator the opening and closure of the refrigerator door can be made semi-automatic, which can help in reducing the effort of the user to open and close the door and properly and safely place and extract the stuff from the refrigerator. The design also helps in eliminating the requirement of a helping hand to open, close and hold the refrigerator door during the time of operation. II. HISTORY In internet and market search we can find that there are some proposed technologies which helps us open the fridge door when both of our hands are employed in material handling. These technologies dates back to 1950’s, the first one being proposed by General Electric Company. Hoshizaki Europe and Gram Commercial proposed a pedal opener with some innovative benefits like the foot pedal is reversible, i.e. we can change the hinge of door from right side to left side. LG Signature refrigerator has a sensor to open door but is very costly at around 8500 dollars. We studied all these technologies and found, that all these technologies focussed only on opening the fridge. There were no provisions to close the door in case we are extracting something out from the refrigerator. In such a situation a refrigerator door should not be closed with the help of foot jerk as it can be dangerous, and makes the door dirty as well as can make the operator’s body imbalance which may result in material to fall. III.CONSTRUCTION AND OPERATION OF EQUIPMENT The design uses a household refrigerator with addition equipment’s that are foot lever, lock, cable opening assembly, torsion spring, an electric motor, one touch relay switch. The function of the foot lever is to pull the cable assembly. The lock holds the refrigerator
  • 2. Foot Lever Operated Refrigerator Door Opener and Motor Operated Closure (GRDJE/ Volume 3 / Issue 3 / 008) All rights reserved by www.grdjournals.com 45 door in closed position unless the foot lever is pressed. The cable assembly works as a medium to transfer mechanical effort applied to the foot lever and transfers it to the lock, which as a result of the mechanical effort opens. The torsion spring operates as soon as the lock is released and opens the door till the required opening angle or position. The open position of the door can be managed by attaching a stop at the hinge side of the refrigerator or using a spring of the required tension by calculating the weight of the door. When the door is to be closed, the one touch relay switch is to be pressed once by the foot. The touch of the switch activates the motor and the door starts closing. The motor stops operating when the door is locked and the lock is in engaged position. The operation can be repeated the number of times we need to operate the refrigerator door. Table 1: Bill of Material Sr. No. Name of material Quantity 1 Foot lever 1 2 Lock 1 3 Cable Opening Assembly 1 4 Torsion Spring 2 5 Electric Motor 1 6 One Touch Relay Switch 1 IV.FORMULAS AND FIGURES A. Formulas Used Na = Nt + L 3πd S = 32M πd3 x 4C2−c−1 4C(C−1) Where, Na: number of active turns of the coil L: leg length C: spring index S: bending stress M: torque or moment The above given formulas are to be used to select an appropriate torsion spring according to the weight of the refrigerator door, as the weight will vary from model to model. The formula to calculate the load capacity of spring or the weight which a spring can move is given by the following formula: P = K x De M Where K is spring constant and De is deflection in degrees. B. Figure Fig. 1: Schematic Diagram
  • 3. Foot Lever Operated Refrigerator Door Opener and Motor Operated Closure (GRDJE/ Volume 3 / Issue 3 / 008) All rights reserved by www.grdjournals.com 46 V. FUTURE SCOPE The technology is advancing day by day and with the approach to provide more convenience to the door operator the design can be modified. The modification can be done using a proximity sensor to operate the motor or voice command can be used to actuate the motor and to open and close the door as per the operator’s convenience. VI.CONCLUSION With the ever-changing requirements of the customers and to achieve highest market share the implementation of this design can help in making more profits to the manufacturers, as the design is reliable and cost effective too. By not adding much cost to the final price of the equipment the human effort can be reduced and ease of accessibility can be maintained. Moreover, all the auxiliary equipment’s which have to be used to construct this design are very easily available in the market and the concept is kept very easy so that there is no need of a very highly skilled labourer for installation or maintenance purpose. REFERENCES [1] Bruno Fuhge, “Apparatus for opening and/or closing a door”. 2015, March 17. US8981698 B2. https://www.google.co.in/patents/US8981698#forward- citations [2] R S Khurmi, J K Gupta. “A Textbook of Machine Design”. 34th Edition. S Chand Publications. [3] B L Theraja, A K Theraja, “A Textbook of Electrical Technology Volume 2”. 23rd Edition. S Chand Publications.