The objective of this presentation is to give a briefly description of:
The legislation about the use of rubber in contact with food.
Both in US / Europe.
Implications.
Challenges for the future.
Rubber injection molding is not a new idea. The process has been successfully developed in the United States since the 1940s, albeit on a very limited scale. Today, however, injection molding has become an increasingly important manufacturing process for molded rubber parts, since it is an essentially high-speed operation, which conducts itself through a semi-automatic or fully automatic system.
Although injection molding‚ is used for a relatively small proportion of molded artifacts today, by the mid-1970s it will be the method of choice for approximately 25% of all technical molded parts.
While choosing the right rubber calender is important, learning to operate it smartly to avoid these 8 common calendering defects is equally key for your success with this machine.
According to U.S.Food and Drug Administration
Process validation is establishing documented evidence which provides a high degree of assurance that a specific process will consistently produce a product meeting its predetermined specifications and quality characteristics.
Aluminium pharmaceutical foils can completely absorb moisture content and excludes light, oxygen and other harmful gases. These all properties make aluminum foils highly suitable for pharmaceutical packaging.
Rubber injection molding is not a new idea. The process has been successfully developed in the United States since the 1940s, albeit on a very limited scale. Today, however, injection molding has become an increasingly important manufacturing process for molded rubber parts, since it is an essentially high-speed operation, which conducts itself through a semi-automatic or fully automatic system.
Although injection molding‚ is used for a relatively small proportion of molded artifacts today, by the mid-1970s it will be the method of choice for approximately 25% of all technical molded parts.
While choosing the right rubber calender is important, learning to operate it smartly to avoid these 8 common calendering defects is equally key for your success with this machine.
According to U.S.Food and Drug Administration
Process validation is establishing documented evidence which provides a high degree of assurance that a specific process will consistently produce a product meeting its predetermined specifications and quality characteristics.
Aluminium pharmaceutical foils can completely absorb moisture content and excludes light, oxygen and other harmful gases. These all properties make aluminum foils highly suitable for pharmaceutical packaging.
presentation of sampling , testing ,release and rejection of Raw materialsshaik malangsha
I hope this ppt would be help to improve & make aware about better sampling , testing ,release and rejection of Raw materials . I believe if once ill go through this ppt it ill defiantly help to improve our RM procedure. If any clarifications pls. mail me at shkrahul42@gmail.com
Transformation and vulcanization of rubberLuis Tormento
In the manufacture of molded rubber artifacts, the raw compound is introduced into the cavity of a heated metallic mold, with the shape of the artifact to be manufactured, and, under molding pressure, the plastic compound flows and acquires the shape of the cavity; the heat transmitted from the press to the mold vulcanizes the compound, which permanently acquires the configuration adopted in the mold
Rubber Processing and Profiting: Compounding, Mixing, Vulcanization, Extrusio...Ajjay Kumar Gupta
Methods for processing rubber include mastication and various operations like mixing, calendering, extrusion, all processes being essential to bring crude rubber into a state suitable for shaping the final product. The former breaks down the polymer chains, and lowers their molecular mass so that viscosity is low enough for further processing. After this has been achieved, various additions can be made to the material ready for cross-linking. Rubber may be masticated on a two-roll mill or in an industrial mixer, which come in different types.
See more
http://goo.gl/jMs5qF
http://goo.gl/eUrr6y
http://goo.gl/MxxyTW
http://www.entrepreneurindia.co/
Tags
Basic compounding and processing of rubber, Business guidance for rubber processing, Business guidance for rubber compounding, Business guidance to clients, Business Plan for a Startup Business, Business plan on Rubber, Business start-up, How is rubber made?, How to Start a Rubber business?, How to Start a Rubber Production Business, How to start a successful Rubber Processing business, How to Start Rubber processing Business, How to Start Rubber Processing Industry in India, Manufacture of Rubber Products, Most Profitable Rubber Processing Business Ideas, Natural Rubber Processing Line, Natural rubber processing method, Natural Rubber Processing, New small scale ideas in Rubber processing industry, Opportunities in Rubber industries for new business, Processing and Profiting from Rubber, Processing methods for rubber materials, Profitable Rubber Business Ideas Small Scale Manufacturing, Profitable small and cottage scale industries, Profitable Small Scale Rubber Manufacturing, Rubber and Rubber Products, Rubber based Industries processing, Rubber Based Small Scale Industries Projects, Rubber business plan, Rubber Chemistry, Rubber compounding, Rubber Compounding & Mixing, Rubber compounding ingredients, Rubber compounding method, Rubber compounding process, Rubber compounding technology, Rubber Extrusion, Rubber mixing process, Rubber Mixing, Rubber Principles, Rubber processing, Rubber Processing & Rubber Based Profitable Projects, Rubber Processing and Profiting, Rubber Processing Business, Rubber Processing Industry in India, Rubber processing methods, Rubber Processing Projects, Rubber processing technology, Rubber Products manufacturing, Rubber Products, Rubber technology, Rubber Technology and Manufacturing Process of Rubber Products, Rubber Vulcanization, Rubbers processing technology, Setting up of Rubber Processing Units, Small scale manufacturing business in rubber industry, Small Scale Rubber Processing Projects, Small scale Rubber production line, Small Start-up Business Project, Starting a Rubber Processing Business, Start-up Business Plan for Rubber Processing, Steps in processing of rubber, Vulcanization of rubber, Vulcanization of rubber compounds, Vulcanized rubber properties, Rubber processing and compounding
Choosing the right Rubber Calender is important; learning to operate it smartly is equally key for your success with this machine. This edition covers all these aspects in a descriptive manner.
Effective process validation contributes significantly to assuring drug quality. The basic
principle of quality assurance is that a drug should be produced that is fit for its intended use.
This principle incorporates the understanding that the following conditions exist:
• Quality, safety, and efficacy are designed or built into the product.
• Quality cannot be adequately assured merely by in-process and finished-product
inspection or testing
Auditing of Granulation Operation in Dry Production AreaPritam Kolge
Auditing of Granulation Operation in Dry Production Area.....
This topic comes under Audits and Regulatory Compliance....
This is useful for M.Pharm (Pharaceutical Quality Assurance) Students who studying in First year sem II....
This Presentation Contain following...
#Objectives
#Fundamentals of Granulation
#Reasons for Granulation
#Methods of Granulation
#Agglomeration
#Fundamentals and Audit of Dry Granulation
#Steps in Dry Granulation
#Fundamentals and Audit of Fluid Bed Granulation
#Scale-Up of Fluid bed Granulation
#High share granulation-Fundamentals, Audit and Scale-Up
#Overview and Comparison of Different Granulating Techniques
#Audit of Mixing and Blending, Wet granulation, Wet milling, Drying, Milling
#Conclusion
#References
Thanks For Help and Guidance of Mr. D.P.Mali Sir
What is and what is the function of a rubber seal
The Increasing of the speed of mechanical systems, driven by the desire for greater productivity, leads to higher operating temperatures and reduced fluid viscosities. This, coupled with higher pressures, causes an increasing tendency for fluid to leak. This leak in fuel systems that handle highly flammable solvents cannot be overlooked as there is a high probability of a fire hazard.
For this reason it has become common practice to include a safe leak path in the system design, to an escape or collection point, in order to minimize risk.
Seals prevent fluid from escaping from a hollow cylinder when a shaft penetrates the cylinder wall. Most commonly, the axis will have a rotary or linear motion. If a seal is not made for functional requirements, or installed and maintained properly, it can fail, causing fluid loss. The two main functions of a seal are to keep the fluid in while keeping dirt and debris out.
Flexible flat belts are used on bucket elevators and belt conveyors to carry loose, bulk product. The belt is stretched tight from head drum to tail drum and the friction generated on the turning head drum is used to drive the belt and carry the product. The belt must run true on the end pulleys (drums) and stay within the sides of the equipment structure. If the belt runs off the drums, buckets will be destroyed and belt edges frayed. In the worst cases the belt runs off the pulleys resulting in a breakdown repair. Proper and long-lived tracking of belts is critical for trouble-free operation.
Are you responsible for keeping up to date with legislation on chemicals in products? This presentation brings you all the latest regulatory news on chemicals in products from around the world.
Chemicals covered include BPAs, phthalates, lead, cadmium, formaldehyde, PFOA, TCEP and other chemicals of high concern across a wide range of products from jewelry to infant formula, food packaging to batteries, and toys.
presentation of sampling , testing ,release and rejection of Raw materialsshaik malangsha
I hope this ppt would be help to improve & make aware about better sampling , testing ,release and rejection of Raw materials . I believe if once ill go through this ppt it ill defiantly help to improve our RM procedure. If any clarifications pls. mail me at shkrahul42@gmail.com
Transformation and vulcanization of rubberLuis Tormento
In the manufacture of molded rubber artifacts, the raw compound is introduced into the cavity of a heated metallic mold, with the shape of the artifact to be manufactured, and, under molding pressure, the plastic compound flows and acquires the shape of the cavity; the heat transmitted from the press to the mold vulcanizes the compound, which permanently acquires the configuration adopted in the mold
Rubber Processing and Profiting: Compounding, Mixing, Vulcanization, Extrusio...Ajjay Kumar Gupta
Methods for processing rubber include mastication and various operations like mixing, calendering, extrusion, all processes being essential to bring crude rubber into a state suitable for shaping the final product. The former breaks down the polymer chains, and lowers their molecular mass so that viscosity is low enough for further processing. After this has been achieved, various additions can be made to the material ready for cross-linking. Rubber may be masticated on a two-roll mill or in an industrial mixer, which come in different types.
See more
http://goo.gl/jMs5qF
http://goo.gl/eUrr6y
http://goo.gl/MxxyTW
http://www.entrepreneurindia.co/
Tags
Basic compounding and processing of rubber, Business guidance for rubber processing, Business guidance for rubber compounding, Business guidance to clients, Business Plan for a Startup Business, Business plan on Rubber, Business start-up, How is rubber made?, How to Start a Rubber business?, How to Start a Rubber Production Business, How to start a successful Rubber Processing business, How to Start Rubber processing Business, How to Start Rubber Processing Industry in India, Manufacture of Rubber Products, Most Profitable Rubber Processing Business Ideas, Natural Rubber Processing Line, Natural rubber processing method, Natural Rubber Processing, New small scale ideas in Rubber processing industry, Opportunities in Rubber industries for new business, Processing and Profiting from Rubber, Processing methods for rubber materials, Profitable Rubber Business Ideas Small Scale Manufacturing, Profitable small and cottage scale industries, Profitable Small Scale Rubber Manufacturing, Rubber and Rubber Products, Rubber based Industries processing, Rubber Based Small Scale Industries Projects, Rubber business plan, Rubber Chemistry, Rubber compounding, Rubber Compounding & Mixing, Rubber compounding ingredients, Rubber compounding method, Rubber compounding process, Rubber compounding technology, Rubber Extrusion, Rubber mixing process, Rubber Mixing, Rubber Principles, Rubber processing, Rubber Processing & Rubber Based Profitable Projects, Rubber Processing and Profiting, Rubber Processing Business, Rubber Processing Industry in India, Rubber processing methods, Rubber Processing Projects, Rubber processing technology, Rubber Products manufacturing, Rubber Products, Rubber technology, Rubber Technology and Manufacturing Process of Rubber Products, Rubber Vulcanization, Rubbers processing technology, Setting up of Rubber Processing Units, Small scale manufacturing business in rubber industry, Small Scale Rubber Processing Projects, Small scale Rubber production line, Small Start-up Business Project, Starting a Rubber Processing Business, Start-up Business Plan for Rubber Processing, Steps in processing of rubber, Vulcanization of rubber, Vulcanization of rubber compounds, Vulcanized rubber properties, Rubber processing and compounding
Choosing the right Rubber Calender is important; learning to operate it smartly is equally key for your success with this machine. This edition covers all these aspects in a descriptive manner.
Effective process validation contributes significantly to assuring drug quality. The basic
principle of quality assurance is that a drug should be produced that is fit for its intended use.
This principle incorporates the understanding that the following conditions exist:
• Quality, safety, and efficacy are designed or built into the product.
• Quality cannot be adequately assured merely by in-process and finished-product
inspection or testing
Auditing of Granulation Operation in Dry Production AreaPritam Kolge
Auditing of Granulation Operation in Dry Production Area.....
This topic comes under Audits and Regulatory Compliance....
This is useful for M.Pharm (Pharaceutical Quality Assurance) Students who studying in First year sem II....
This Presentation Contain following...
#Objectives
#Fundamentals of Granulation
#Reasons for Granulation
#Methods of Granulation
#Agglomeration
#Fundamentals and Audit of Dry Granulation
#Steps in Dry Granulation
#Fundamentals and Audit of Fluid Bed Granulation
#Scale-Up of Fluid bed Granulation
#High share granulation-Fundamentals, Audit and Scale-Up
#Overview and Comparison of Different Granulating Techniques
#Audit of Mixing and Blending, Wet granulation, Wet milling, Drying, Milling
#Conclusion
#References
Thanks For Help and Guidance of Mr. D.P.Mali Sir
What is and what is the function of a rubber seal
The Increasing of the speed of mechanical systems, driven by the desire for greater productivity, leads to higher operating temperatures and reduced fluid viscosities. This, coupled with higher pressures, causes an increasing tendency for fluid to leak. This leak in fuel systems that handle highly flammable solvents cannot be overlooked as there is a high probability of a fire hazard.
For this reason it has become common practice to include a safe leak path in the system design, to an escape or collection point, in order to minimize risk.
Seals prevent fluid from escaping from a hollow cylinder when a shaft penetrates the cylinder wall. Most commonly, the axis will have a rotary or linear motion. If a seal is not made for functional requirements, or installed and maintained properly, it can fail, causing fluid loss. The two main functions of a seal are to keep the fluid in while keeping dirt and debris out.
Flexible flat belts are used on bucket elevators and belt conveyors to carry loose, bulk product. The belt is stretched tight from head drum to tail drum and the friction generated on the turning head drum is used to drive the belt and carry the product. The belt must run true on the end pulleys (drums) and stay within the sides of the equipment structure. If the belt runs off the drums, buckets will be destroyed and belt edges frayed. In the worst cases the belt runs off the pulleys resulting in a breakdown repair. Proper and long-lived tracking of belts is critical for trouble-free operation.
Are you responsible for keeping up to date with legislation on chemicals in products? This presentation brings you all the latest regulatory news on chemicals in products from around the world.
Chemicals covered include BPAs, phthalates, lead, cadmium, formaldehyde, PFOA, TCEP and other chemicals of high concern across a wide range of products from jewelry to infant formula, food packaging to batteries, and toys.
Webinar on Best Environmental Practices (BEP) for Textiles (per- and polyfluo...OECD Environment
On 12 September 2018, Eeva Leinala of the OECD Environment Directorate and Kai Schubert from the Chemours Company presented Best Environmental Practices in the textile industry.
On December 18, 2006, the European Parliament passed the final REACH Directive. Work on this legislation began in 2003. REACH will begin to be phased in on June 1, 2007.
REACH is an acronym that stands for “Registration, Evaluation and Authorisation of Chemicals”. REACH replaces about 40 different EU regulations and provides a uniform approach to evaluating, approving, and if necessary, restricting the manufacture, import and uses of chemicals within EU Member States. Because REACH also addresses the uses of chemicals, this directive can have a direct impact on a wide range of organizations.
This regulatory briefing provides a summary of some of the key elements and concepts of the REACH Directive. For more information on EH&S and product responsibility services, go to:
http://calthacompany.com/compliance-programs-ems-auditing
Scenarios prevailing in Textile industry all over the world, various standards, role of WTO.
Various Safety measures and standards followed all over world.
Updates on new and changing legislation involving chemicals in products, covering Q4 2013, from around the world.
Chemicals covered include brominated flame retardants, phthalates, mercury, ozone-depleting substances and other chemicals of high concern across a wide range of products from automobiles to cosmetics, toys to electrical products, and furniture to jewelry. Countries span from Austria to China, Taiwan to Denmark, and Russia to the United States (US).
This presentation also looks at activities by specific government, environmental and industrial organizations such as the European Chemicals Agency (ECHA), Greenpeace, the US Environmental Protection Agency (EPA) and the World Health Organization (WHO).
Part two of the compliance webinar series will be about customizing your solution to meet your specific needs in compliance. This will include the use of process extension and data import tools that assist with bringing all your compliance information into the Agile system.
Presentation at the ESPP stakeholder meeting on the Fertilisers Regulation & STRUBIAS, Brussels, 5 September 2017
European Sustainable Phosphorus Platform (ESPP)
www.phosphorusplatform.eu
Sustainable management of nutrients is crucial for agriculture, food, industry, water and the environment. ESPP brings together companies and stakeholders to address the Phosphorus Challenge and its opportunities for the circular economy.
Analytical cosmetics:BIS specification and analytical methods for shampoo, sk...Steffi Thomas
Analytical cosmetics:BIS specification and analytical methods for shampoo, skin-cream and toothpaste, Indian standards, Schedule S and Schedule Q, Drugs and cosmetic act, standards for heavy metals in cosmetics, standards for coloring agents in cosmetics, annexures, list of approved colours and dyes as per schedule Q Part 1, list of colours permitted to be used in soaps, types of toothpaste, general requirements for ECO mark and BIS mark, BIS certification marking
Trong chuỗi cung ứng dược phẩm, nguồn cung cấp nguyên liệu đầu vào, đã nhận được hướng dẫn chặt chẽ hơn từ các cơ quan quản lý. Năm 2000, các thị trường lớn bao gồm EU và Hoa Kỳ đã đề ra ICH Q7, bằng cách xuất bản các hướng dẫn dành riêng cho API trong GMP.
Xem thêm các tài liệu khác trên kênh của Công ty Cổ phần tư vấn thiết kế GMP EU.
Recycling and Reuse of Rubber Goods.pptxLuis Tormento
Why Recycle or reuse rubber goods?
Rubber Recovery can be a difficult process. There are many reasons, however why rubber should be reclaimed or recovered?
Recovered rubber can cost half that of natural or synthetic rubber.
Recovered rubber has some properties that are better than those of virgin rubber.
Producing rubber from reclaim requires less energy in the total production process than does virgin material.
It is an excellent way to dispose of unwanted rubber products, which is often difficult.
It conserves non-renewable petroleum products, which are used to produce synthetic rubbers.
Recycling activities can generate work in developing countries.
Many useful products are derived from reused tires and other rubber products.
If tires are incinerated to reclaim embodied energy then they can yield substantial quantities of useful power. For example, some cement factories use waste tires as a fuel source.
While each component is designed to meet a set of operational requirements, there are a number of common principles that will reduce the time and cost to obtain an economical component. Many of these are evident, but some need a perfect understanding of the differences between molding thermoset rubbers and molding plastics.
The parts will be obtained at a minimal cost when there are no surprises in the design, delivery or use. Good communication and prior contact with suppliers will particularly assist in the development of the new part
A hose is a flexible tube designed to transport fluids from one location to another. The shape of a hose is generally cylindrical. Having a circular cross section. Hose design is based on a combination of application and performance. Common factors are size, working pressure, weight, length, shape (straight or molded) and chemical compatibility.
Reinforced rubber products combine a rubber matrix and a reinforcement material so that high rates of strength and flexibility can be achieved. The reinforcing material, usually a type of fiber, provides strength and rigidity. The rubber matrix, with low strength and rigidity, provides air-fluid tightness and supports the reinforcement materials to maintain their relative positions. These positions are of great importance as they influence the resulting mechanical properties.
Rubber and textiles have been used together, each working in combination to deliver performance in a wide range of applications, since the early days of the rubber industry in the most developed areas of the world.
For many years, sizable rubber companies, using textile reinforcement, employed their own textile technologist working alongside rubber technologists. But in the last third of the 20th century, faced with global competition and the need to control and reduce total costs, this luxury has practically disappeared, as well as large companies (especially tire companies). Most organizations now rely on their textile suppliers to provide technical knowledge and experience. As a result, the textile component for many applications is now considered in the same way as other raw materials, that is, as an existing product, which only requires introduction into the manufacturing process, without any special knowledge or understanding, and is supplied with an agreed specification, which was probably drawn up by the textile manufacturer.
Zinc oxide (ZnO) is added to rubber compounds to activate sulfur vulcanization and thereby reduce the vulcanization time. ... The release of zinc into the environment from rubber occurs during the production, disposal, and recycling of rubber products (e.g., through leaching in landfill sites).
Its most common application is as a vulcanization activator in conjunction with stearic acid. Its addition is recommended at the beginning of the mixture, after the addition of stearic acid - its addition before stearic acid causes difficulty in incorporation and problems with dispersion.
The objective of this presentation is to give an overview of rubber compounding. We will briefly focus on:
Elastomer System
Filler System
Protection system
Process Aids
Cure System
Nanotechnology applied in rubber compounds current market and new developmentsLuis Tormento
Nanotechnology is fast becoming a key technology of the 21st century.
Nanotechnology can be defined as the engineering of matter at scales smaller than 100 nanometers (nm), to achieve properties and functions depending on size.
Nanotechnology is seen as one of the key technologies of the future. Nanotechnology refers to a wide range of scientific and technological phenomena which focuses on nanoscale (0.1 to 100 nm). It is the science of developing materials through individual control of atoms and molecules to create products that are thousands of times smaller than current technology allows for. The basis of this technology is to modify the inherent material properties such as color, abrasion resistance, conductivity, etc. the reduction of its size without modifying its chemical composition. nano-particles artificially produced have new properties which are important for the development of new products and applications.
The composition of an organic coating (paint) may be may be a formulation simple or complex, with a variety of materials, each having a specific function. The formulations generally have three components designed to be permanent and serve specific functions in the dry film. These components are the pigment, carrier and additives. Pigments provide color and other functions. The vehicles commonly called ligands act as an adhesive to adhere the pigment particles to the substrate or to each other. Finally, the additives are chemicals which modify the coating properties in fluid or solid state.
Welcome to WIPAC Monthly the magazine brought to you by the LinkedIn Group Water Industry Process Automation & Control.
In this month's edition, along with this month's industry news to celebrate the 13 years since the group was created we have articles including
A case study of the used of Advanced Process Control at the Wastewater Treatment works at Lleida in Spain
A look back on an article on smart wastewater networks in order to see how the industry has measured up in the interim around the adoption of Digital Transformation in the Water Industry.
Overview of the fundamental roles in Hydropower generation and the components involved in wider Electrical Engineering.
This paper presents the design and construction of hydroelectric dams from the hydrologist’s survey of the valley before construction, all aspects and involved disciplines, fluid dynamics, structural engineering, generation and mains frequency regulation to the very transmission of power through the network in the United Kingdom.
Author: Robbie Edward Sayers
Collaborators and co editors: Charlie Sims and Connor Healey.
(C) 2024 Robbie E. Sayers
CFD Simulation of By-pass Flow in a HRSG module by R&R Consult.pptxR&R Consult
CFD analysis is incredibly effective at solving mysteries and improving the performance of complex systems!
Here's a great example: At a large natural gas-fired power plant, where they use waste heat to generate steam and energy, they were puzzled that their boiler wasn't producing as much steam as expected.
R&R and Tetra Engineering Group Inc. were asked to solve the issue with reduced steam production.
An inspection had shown that a significant amount of hot flue gas was bypassing the boiler tubes, where the heat was supposed to be transferred.
R&R Consult conducted a CFD analysis, which revealed that 6.3% of the flue gas was bypassing the boiler tubes without transferring heat. The analysis also showed that the flue gas was instead being directed along the sides of the boiler and between the modules that were supposed to capture the heat. This was the cause of the reduced performance.
Based on our results, Tetra Engineering installed covering plates to reduce the bypass flow. This improved the boiler's performance and increased electricity production.
It is always satisfying when we can help solve complex challenges like this. Do your systems also need a check-up or optimization? Give us a call!
Work done in cooperation with James Malloy and David Moelling from Tetra Engineering.
More examples of our work https://www.r-r-consult.dk/en/cases-en/
Explore the innovative world of trenchless pipe repair with our comprehensive guide, "The Benefits and Techniques of Trenchless Pipe Repair." This document delves into the modern methods of repairing underground pipes without the need for extensive excavation, highlighting the numerous advantages and the latest techniques used in the industry.
Learn about the cost savings, reduced environmental impact, and minimal disruption associated with trenchless technology. Discover detailed explanations of popular techniques such as pipe bursting, cured-in-place pipe (CIPP) lining, and directional drilling. Understand how these methods can be applied to various types of infrastructure, from residential plumbing to large-scale municipal systems.
Ideal for homeowners, contractors, engineers, and anyone interested in modern plumbing solutions, this guide provides valuable insights into why trenchless pipe repair is becoming the preferred choice for pipe rehabilitation. Stay informed about the latest advancements and best practices in the field.
Saudi Arabia stands as a titan in the global energy landscape, renowned for its abundant oil and gas resources. It's the largest exporter of petroleum and holds some of the world's most significant reserves. Let's delve into the top 10 oil and gas projects shaping Saudi Arabia's energy future in 2024.
2. Introduction
• The objective of this presentation is to give a
briefly description of:
– The legislation about the use of rubber in
contact with food.
– Both in US / Europe.
• Implications.
• Challenges for the future.
3. American Legislation - FDA
• In the US the Food and Drug Administration (FDA) consider three
types of nourishment additives:
– Direct nourishment additives - Components added to the food, as
part of a treatment process or, as the extraction process.
– Indirect nourishment additive – substances that can be enter in
direct contact with the food, but is not designated as a direct
component of the food (package / equipment, process, etc.)
• The federal code 21 CFR 177 – cover polymers as «indirect
nourishment additives".
• Specific legislation FDA for rubber is CFR 21 FDA 177.2600,
“rubber artifacts for repeated contat use with food”.
• If the product is designated for the American market, and will be
in contact with food, it must comply with this legislation.
• Other countries usually use this rules, too.
4. FDA Legislation 21 CFR 177.2600
• Recognize specific types of foods (fatty/aqueous based)
• Have a list of allowed materials, with safeguards about this utilization.
• Essentially a list of allowed bases: “elastomers”, “vulcanization materials", "accelerator",
"retarders", "activators", "antioxidants", "plasticizers", " fillers” , “colorants”, “emulsifiers” and
other additives.
• Main advertences of use:
– Accelerators <1,5%
– Activators <5%
– Retarders <10%
– Antioxidants <5%
– Plasticizers <30%
– Chanel or furnace carbon black <50% (without milk / contact with foodstuff oil)
– Carbon black level<10% in contact with food based on foodstuff oil or milk.
• Projecting a compound for contact with foodstuff oil/milk could be a difficult task – due to limits
imposed for carbon black levels.
• The significance of this is that other filler types, like silica must be used – and this could be a
problem.
5. FDA Legislation 21 CFR 177.2600
• Listed ingredients on the regulation 177.2600 (c4) can be used –
since they comply with the rules and requirements set out on
sections 174-178, and 179,45.
• Ingredients / materials not mentioned on 177.2600 (c4) also cam
be used.
• Recognize that some materials are inherently safe, those are
classified as "GRAS", "generally recognize as safe".
• Sensible approach, extending the field of view in the rubber
composition.
– Examples of GRAS materials are: calcium stearate, rapeseed oil...
• Substances can be used after prior sanction or approval.
• Substances included on parts 170 - 189 do CFR 21 can also be used
in rubber products, subject to the provisions of the regulations.
6. FDA Legislation 21 CFR 177.2600
• Product extraction limits (per product unit SA) in spite of every
food type.
– Greasy food – n-hexane – extract limit (mg / square inch)
• 20 milligrams / square inch - 1º - 7 hours
• 1 milligram / square inch - 2 following hours.
– aqueous food - water extract
• 175 milligrams / square inch - 1º - 7 hours
• 4 milligrams / square inch - 2 following hours.
• It is possible to project a formula with the composition rules – that
not fulfil the extraction requirements.
• 177.2600 also requires that rubber products are thoroughly
cleaned before the first use.
7. FDA Legislation 21 CFR 177.2600
• very sensible approach
• The list must be updated!
• Asbestos, and β-naftilamine are included, so
the supplier for food contact rubber product
must be aware!
8. American Legislation - FDA
• The reviewed and updated edition of the
Code of Federal Regulations (CFR) 21 are
edited in the month of April each year.
• On-line access is:
http://ecfr.gpoaccess.gov/cgi/t/text/text-
idx?c=ecfr&sid=d36753bca57802e9889f3bc4
f277c77e&rgn=div5&view=text&node=21:3.0
.1.1.8&idno=21#21:3.0.1.1.8.3.1.21
9. European Legislation
• We have in Europe two types of legislations:
– UE Directives – implemented by the state member.
– UE Regulations – implemented by UE.
• Regulation 1935/2004 exists and is applied to rubber. Stablish
general regulations for all materials in contact with food.
• The fundamental principle of this legislation is that all material in
contact with food, must not transfer their constituents to food in a
way that could endanger the health, change the composition of
food, or cause a deterioration in the organoleptic properties..
– Note - organoleptic = sensory properties, smell, taste, color, texture,
etc. ...
– Must comply 1935/2004, if it will be supplied to the European
market.
10. EU Legislation 1935/2004
• Other important points:
– Must meet special requirements for specific materials numbered in
Annex 1 (e.g., rubber, wood, etc.).
– Must comply with the requirements for active materials - added to
change the food in a positive manner.
– It describes an authorization procedure for food contact - materials /
ingredients.
– Labelling requirements - instructions should be given the desired
application / safe use, wine glass / fork symbol.
– Need of a "declaration of conformity" (with specific standards for
each type of material).
– clear traceability rules (critical because of potential situations of
recall).
11. BfR Recommendation 21
• The main objective of the German Institute BfR
is working to make an important contribution to
safety in foods, substances and products
become safer.
• The recommendation BfR XXI cover natural &
synthetic rubbers.
• Separate guidelines are in place for other
materials in contact with food, for example
silicone rubber (XV), or polyethylene (III).
• These are recommendations, not laws.
12. BfR Recommendation 21
Strict analysis limits of product migration are in place.
For the category 3:
Zinc limit content / lead content
N-nitrosamine extraction
Amine extraction
ZDBC extraction
approved laboratories must carry out the tests on products to demonstrate compliance
with formulation.
It is usually requested a copy of the formulation - for verification / audit.
Laboratories will also request statements of the ingredients used in the formulation in
contact with food.
RAL (German Institute for quality assurance / certification) can certify compliance.
Show the symbol knife / fork on the product.
13. BfR Recommendation 21
• They are occurring new procedures for the introduction of other
ingredients.
• New ingredients can be proposed.
• Should be very clear any 'advertisement' against any BfR
recommendation.
– For example, a recent advertisement from the recommendation 21
has changed the test procedure for product extraction and for its
execution.
• These are published in the 'Bundesgesundheitsblatt' (German
Journal of Health Sciences)
• Be careful - It is possible to develop a formulation that meets the
requirements of BFR, but did not meet the extraction
requirements!
14. REACH
• Major challenge in Europe in the future is the REACH (European
Regulation EC 1907/2006).
• Documentation with 800+ Pages
• Deals with the Registration, Evaluation, Authorization and
Restriction of Chemicals.
• It entered into force on 1 June 2007.
• Main objectives are:
– Improve protection of human health and the environment from the
risks that can be posed by chemicals
– Increase the competitiveness of the EU chemicals industry.
– Promote alternative methods for assessing the hazards of substances
– Sharing chemical safety information.
15. REACH
• All data on chemicals stored by the European Chemicals Agency (ECHA), which
will also run the evaluation process.
• All manufacturers or importers of chemicals must have a register of it, to
commercialize on EU.
• "Phase 1" substances - were manufactured or imported before REACH enters into
force. These had to be pre-registered before 1 December 2008..
• 30/11/10 - It was the first deadline for registration for phase substances.
– From this date, it will be against the law to manufacture or import any non-
registered substances covered by this term
– Substances manufactured or imported to 1,000 tones per year or more
– Carcinogenic, mutagenic or toxic to reproduction - 1Q substances above a
year.
– Hazardous substances liberated to the environment in excess of 100 tons per
year.
16. REACH
• 05/31/13 - It was the next application deadline - for substances manufactured or
imported in 100-1000T per year.
• 05.31.18 - Registration deadline for substances manufactured or imported in 1-
100T per year.
• Some chemicals will not be registered - where the level of current use does not
justify the costs of registration.
• Some chemicals are becoming not available for use in Europe.
17. REACH – Future Demands
• According to the REACH - The use of some chemicals is already restricted. For example,
phthalates are not allowed for use in soft toys for children. (Annex 17 - Restrictions).
• List of major concern (SVHC) has been produced and is being increased.
• SVHC list highlights materials where the current restrictions may not be suitable.
• Phthalate plasticizers are on that list, including DOP and DBP.
• The use of these will become more restricted, for example the use of DOP is subjected to
authorization.
• The use of DOP after 02/21/15 "expiration date" will be prohibited, unless the use is
authorized.
• These materials are both BfR / FDA approved listings as approved plasticizers.
18. Food Contact – Future Demands
• Market volatile materials:
– It can be difficult to approval of materials in contact with food.
– Raw material for local production will change in a short term.
• Change the process of materials in contact with food must be managed in a professional
and controlled manner.
• Some limits of extraction now are parts per billion.
• Currently - near the analytical detection limit, questions of repeatability test are in
discution.
• The development of analytical technology .... And the latest techniques means that the
extraction limits may fall further.
• Contact formulations with food, with a long history of use could suddenly no longer meets
the extraction requirements or become obsolete or restricted because of the implications
of REACH.
• In addition the EU legislation governing the use of rubber in contact with food must be
changed.
19. Contact
LT Quimicos
Av. Pedro Severino Jr., 366 Cjto 35
04310-060 – São Paulo – SP – Brasil
Luis Tormento
NPD Director
Luis.tormento@ltquimicos.com.br
Tel: +55 (11) 5581-0708
Editor's Notes
The objective of this presentation is to give a briefly description of:
The legislation about the use of rubber in contact with food.
Both in US / Europe.
Implications.
Challenges for the future.
The objective of this presentation is to give a briefly description of:
The legislation about the use of rubber in contact with food.
Both in US / Europe.
Implications.
Challenges for the future.
The objective of this presentation is to give a briefly description of:
The legislation about the use of rubber in contact with food.
Both in US / Europe.
Implications.
Challenges for the future.
The objective of this presentation is to give a briefly description of:
The legislation about the use of rubber in contact with food.
Both in US / Europe.
Implications.
Challenges for the future.
The objective of this presentation is to give a briefly description of:
The legislation about the use of rubber in contact with food.
Both in US / Europe.
Implications.
Challenges for the future.
The objective of this presentation is to give a briefly description of:
The legislation about the use of rubber in contact with food.
Both in US / Europe.
Implications.
Challenges for the future.
The objective of this presentation is to give a briefly description of:
The legislation about the use of rubber in contact with food.
Both in US / Europe.
Implications.
Challenges for the future.
The objective of this presentation is to give a briefly description of:
The legislation about the use of rubber in contact with food.
Both in US / Europe.
Implications.
Challenges for the future.
The objective of this presentation is to give a briefly description of:
The legislation about the use of rubber in contact with food.
Both in US / Europe.
Implications.
Challenges for the future.
The objective of this presentation is to give a briefly description of:
The legislation about the use of rubber in contact with food.
Both in US / Europe.
Implications.
Challenges for the future.
The objective of this presentation is to give a briefly description of:
The legislation about the use of rubber in contact with food.
Both in US / Europe.
Implications.
Challenges for the future.
The objective of this presentation is to give a briefly description of:
The legislation about the use of rubber in contact with food.
Both in US / Europe.
Implications.
Challenges for the future.
The objective of this presentation is to give a briefly description of:
The legislation about the use of rubber in contact with food.
Both in US / Europe.
Implications.
Challenges for the future.
The objective of this presentation is to give a briefly description of:
The legislation about the use of rubber in contact with food.
Both in US / Europe.
Implications.
Challenges for the future.
The objective of this presentation is to give a briefly description of:
The legislation about the use of rubber in contact with food.
Both in US / Europe.
Implications.
Challenges for the future.
The objective of this presentation is to give a briefly description of:
The legislation about the use of rubber in contact with food.
Both in US / Europe.
Implications.
Challenges for the future.
The objective of this presentation is to give a briefly description of:
The legislation about the use of rubber in contact with food.
Both in US / Europe.
Implications.
Challenges for the future.
The objective of this presentation is to give a briefly description of:
The legislation about the use of rubber in contact with food.
Both in US / Europe.
Implications.
Challenges for the future.
The objective of this presentation is to give a briefly description of:
The legislation about the use of rubber in contact with food.
Both in US / Europe.
Implications.
Challenges for the future.