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KEROS

TM

SOLID SOLUTION FOR SOLID FLOW HANDLING

VALVOLOGY AT ITS BEST

K600HP E-SEAL KNIFE EDGE GATE VALVE
FEATURE:
K600 HP series Knife Gate Valve is a High Performance bi-directional valve designed for High
Pressure applications. This valve is a 300 class valve will withstand up to 40 bar working pressure.
Rigid body and Seal construction will ensures long life to the valve. UHMW material ring guides the
gate during opening and closing and protects the seal from damage. Free holes provided in the
flange bolting is help full during pipeline commissioning. Both Gland and Gland less packing will
be available on request. Rubber lined and in build ‘O’ Ring provided in the retainer ring will increase
the packing efficiency. The Sleeve are easily replaced without disassembling the valve. The flushing
plate option allows for periodic cleaning of the lower discharge vent and allows flushing as needed.
A cavity free flow path offers minimum pressure drop.

TECHNICAL SPECIFICATIONS:
Size

:

DN 150 to DN 400
(Higher sizes on request)

Working Pressure

:

DN 150 to DN 200 - 40 Kg/cm²
DN 250 to DN 300 - 35 Kg/cm²
DN 350 to DN 400 - 30 Kg/cm²

Actuators

:

A. Manual (Hand wheel / Chain Wheel / Geared )
B. Motorized (Electric)
C. Pneumatic Design as per manufacturer’s standard.

TEST SPECIFICATIONS:
Body Shell Test

:

As per MSS-SP-135

Seat Leakage Test

:

No visible leakage Bubble tight shutoff at fully open
and closed condition.

All valves are tested prior to shipment in accordance with the quality
systems and standards followed by KEROMIYONS meeting
international standards.

R

Life line of Industries...
STANDARD PART LIST FOR GEAR OPERATED VALVE:
Actuators

: Options available with Manual (Handwheel / Bevel geared)
Motorized (Electric)
Pneumatic and Hydraulic

Yoke

: Manufactured with IS 2062 material and actuator mounding
holes as per ISO 5211

Stem

: Manufactured with SS 410 / SS 304 with in build Disc holder.
Stem protecting Bellows are optional, will be provided on
request.

Stem pin

: Manufactured with SS 410 / SS 304

Gland less Packing : Molded with Rubber and mild steel plate. Grease
nipples provided for frequent lubrication which will
increase the seal life. In build O’ Ring will reduce leak
during opening and closing. (Gland packing also
available on request)

Free flange holes provided
for easy commissioning.

Gate

: Manufactured with Duplex / 17-4 PH with abrasive
resistance coating depending on the applications
and working conditions.

Body

: 300 class Rigid split body design which will also made
compatible for 150 class flange on request. Material
as per the application.

Protecting Ring

: Manufactured with wear resisting polymer to guide
the gate and improve seal life.

Sleeve

: Two piece heavy elastomer sleeve with internal relief
void will give supreme performance at any suitable
working conditions.

Retainer Ring

: Rubber molded Retainer Ring with in build O’ Ring
will reduce flange leak in the pipe line.

Flushing Plate

: This option allows periodic cleaning of the lower
discharge opening and allows flushing as needed.

E-SEAL DESIGN :
Thicker E-Seal design will give 100 % bubble tight shutoff
in full open and full closed condition which will withstand
up to 40 bar working pressure. Internal groove provided in
the seal will give flexibility for gate movement.

Note : Seal life depends on the working temperature and
working conditions. Please consult with our
technical department for clarifications.
Overall dimensions, material and other details will be
given with GA drawing.
Open position

Closed position

KEROMIYONS INTECH PRIVATE LIMITED
TUV NORD

110, Renga Villas, New Damu Nagar, Coimbatore - 641 037, Tamil Nadu - India

TUV INDIA PRIVATE LIMITED

IS

O 9001

Ph: +91 422 4214124, 4367124, Tele Fax: +91 422 4214125.
E-mail: sales@keromiyons.com, marketing@keromiyons.com, Website: www.keros-valves.com
KEROS

TM

SOLID SOLUTION FOR SOLIDS FLOW HANDLING

VALVOLOGY AT ITS BEST

K1500 KONCH KNIFE EDGE GATE VALVE
FEATURE:
K1500 KONCH Knife Gate Valve is a High abrasive resistance bi-directional valve designed for Mining, Mineral
processing and Coal fired power palnt applications. This valve is a ANSI class 150 rated valve and shall withstand
up to 10 bar working pressure. Replaceable highly abrasive resistance premium urethane moulded primary seal
shall withstand up to 120°C and give high resistance to corrosion and erosion. Valves perform extremely well in
both large and fine coarse mineral processing , and are built to withstand the world’s most severe duty abrasive
slurry applications. Purgeless keros valve ensures zero leakage to the atmosphere and provides highest safety
to adjacent costly equipments. Self - flushing design avoids trapping of solid particles in the beveled inner
surface of seal.
TM

TECHNICAL SPECIFICATIONS:
Size

:

DN 50 to DN 1000
(Higher sizes on request)

Working Pressure

:

DN 50 to DN 700 - 10 Kg/cm²
DN 750 to DN 1000 - 6 Kg/cm²

Actuators

:

A. Manual (Hand wheel / Chain Wheel / Geared )
B. Motorized (Electric)
C. Pneumatic
D. Hydraulic

Body Shell Test

:

As per MSS-SP-81

Seat Leakage Test

:

No visible leakage, 100% Bubble tight shutoff at
downstream

TEST SPECIFICATIONS:

All valves are tested prior to shipment in accordance with the quality
R
systems and standards followed by KEROMIYONS meeting
international standards.

R

Life line of Industries...
Hand
Wheel
Stem
Nut

Yoke

Standard Parts Construction Materials
Inlet and Outlet Valve Body – Epoxy Coated Ductile Iron
Valve Liner

– Abrasive Resistant Polyurethane

Gate

– SS304/ SS316 / 2205 / 2507 / 225 /17-4 PH

Gate Seal

– Molded Elastomer

Gate Seal Gland

– Ductile Iron

Stem
Gland
Gate
Seal

Gate

Outlet Valve
Body

– Carbon steel
– Bronze

Handwheel

Liner

Yoke
Stem Nut

Inlet Valve
Body

– Carbon steel

Keros field replaceable urethane liner is
superior wear life compared to resilient seats
and sleeves. It is durable, abrasive resistant,
and economical to replace.
Keros extremely thick, robust gates are
guaranteed not to bend, which contributes
to maximum wear life between rebuilds.
System downtime due to premature knife
gate failure is reduced to the absolute
minimum.

Steel reinforced rubber
coated flange seals in
16” valves and larger

Mining Applications
» Tailings » Concentrator » HydroCyclone » Ball Mills » Flotation
» Thickeners » Screen Box Isolation » Water Recirculation
» Sag Mill Discharge

Coal-Fired Power Applications
» Absorber Bleed Tank and Feed Isolation » Ball Mill Discharge Isolation
» Bottom Ash » Control Valve Isolation » Dewatering Pump Isolation
» Filter Feed Tank Isolation » FGD Recycle Pump Isolation
» Gas Cooling Pump Suction and Discharge » Gypsum Management
» Hydro-cyclone Feed » JBR Drain » Reagent Tank Drain
» Reagent Feed Isolation » Sump Drain and Discharge » Water Reclaim

• Zero Leakage to Atmosphere • 100% Downstream Isolation

KEROMIYONS INTECH PRIVATE LIMITED
TUV NORD

110, Renga Villas, New Damu Nagar, Coimbatore - 641 037, Tamil Nadu - India

TUV INDIA PRIVATE LIMITED

IS

O 9001

Ph: +91 422 4214124, 4367124, Tele Fax: +91 422 4214125.
E-mail: sales@keromiyons.com, marketing@keromiyons.com, Website: www.keros-valves.com

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Knife Edge Gate Valve

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  • 11. KEROS TM SOLID SOLUTION FOR SOLID FLOW HANDLING VALVOLOGY AT ITS BEST K600HP E-SEAL KNIFE EDGE GATE VALVE FEATURE: K600 HP series Knife Gate Valve is a High Performance bi-directional valve designed for High Pressure applications. This valve is a 300 class valve will withstand up to 40 bar working pressure. Rigid body and Seal construction will ensures long life to the valve. UHMW material ring guides the gate during opening and closing and protects the seal from damage. Free holes provided in the flange bolting is help full during pipeline commissioning. Both Gland and Gland less packing will be available on request. Rubber lined and in build ‘O’ Ring provided in the retainer ring will increase the packing efficiency. The Sleeve are easily replaced without disassembling the valve. The flushing plate option allows for periodic cleaning of the lower discharge vent and allows flushing as needed. A cavity free flow path offers minimum pressure drop. TECHNICAL SPECIFICATIONS: Size : DN 150 to DN 400 (Higher sizes on request) Working Pressure : DN 150 to DN 200 - 40 Kg/cm² DN 250 to DN 300 - 35 Kg/cm² DN 350 to DN 400 - 30 Kg/cm² Actuators : A. Manual (Hand wheel / Chain Wheel / Geared ) B. Motorized (Electric) C. Pneumatic Design as per manufacturer’s standard. TEST SPECIFICATIONS: Body Shell Test : As per MSS-SP-135 Seat Leakage Test : No visible leakage Bubble tight shutoff at fully open and closed condition. All valves are tested prior to shipment in accordance with the quality systems and standards followed by KEROMIYONS meeting international standards. R Life line of Industries...
  • 12. STANDARD PART LIST FOR GEAR OPERATED VALVE: Actuators : Options available with Manual (Handwheel / Bevel geared) Motorized (Electric) Pneumatic and Hydraulic Yoke : Manufactured with IS 2062 material and actuator mounding holes as per ISO 5211 Stem : Manufactured with SS 410 / SS 304 with in build Disc holder. Stem protecting Bellows are optional, will be provided on request. Stem pin : Manufactured with SS 410 / SS 304 Gland less Packing : Molded with Rubber and mild steel plate. Grease nipples provided for frequent lubrication which will increase the seal life. In build O’ Ring will reduce leak during opening and closing. (Gland packing also available on request) Free flange holes provided for easy commissioning. Gate : Manufactured with Duplex / 17-4 PH with abrasive resistance coating depending on the applications and working conditions. Body : 300 class Rigid split body design which will also made compatible for 150 class flange on request. Material as per the application. Protecting Ring : Manufactured with wear resisting polymer to guide the gate and improve seal life. Sleeve : Two piece heavy elastomer sleeve with internal relief void will give supreme performance at any suitable working conditions. Retainer Ring : Rubber molded Retainer Ring with in build O’ Ring will reduce flange leak in the pipe line. Flushing Plate : This option allows periodic cleaning of the lower discharge opening and allows flushing as needed. E-SEAL DESIGN : Thicker E-Seal design will give 100 % bubble tight shutoff in full open and full closed condition which will withstand up to 40 bar working pressure. Internal groove provided in the seal will give flexibility for gate movement. Note : Seal life depends on the working temperature and working conditions. Please consult with our technical department for clarifications. Overall dimensions, material and other details will be given with GA drawing. Open position Closed position KEROMIYONS INTECH PRIVATE LIMITED TUV NORD 110, Renga Villas, New Damu Nagar, Coimbatore - 641 037, Tamil Nadu - India TUV INDIA PRIVATE LIMITED IS O 9001 Ph: +91 422 4214124, 4367124, Tele Fax: +91 422 4214125. E-mail: sales@keromiyons.com, marketing@keromiyons.com, Website: www.keros-valves.com
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  • 19. KEROS TM SOLID SOLUTION FOR SOLIDS FLOW HANDLING VALVOLOGY AT ITS BEST K1500 KONCH KNIFE EDGE GATE VALVE FEATURE: K1500 KONCH Knife Gate Valve is a High abrasive resistance bi-directional valve designed for Mining, Mineral processing and Coal fired power palnt applications. This valve is a ANSI class 150 rated valve and shall withstand up to 10 bar working pressure. Replaceable highly abrasive resistance premium urethane moulded primary seal shall withstand up to 120°C and give high resistance to corrosion and erosion. Valves perform extremely well in both large and fine coarse mineral processing , and are built to withstand the world’s most severe duty abrasive slurry applications. Purgeless keros valve ensures zero leakage to the atmosphere and provides highest safety to adjacent costly equipments. Self - flushing design avoids trapping of solid particles in the beveled inner surface of seal. TM TECHNICAL SPECIFICATIONS: Size : DN 50 to DN 1000 (Higher sizes on request) Working Pressure : DN 50 to DN 700 - 10 Kg/cm² DN 750 to DN 1000 - 6 Kg/cm² Actuators : A. Manual (Hand wheel / Chain Wheel / Geared ) B. Motorized (Electric) C. Pneumatic D. Hydraulic Body Shell Test : As per MSS-SP-81 Seat Leakage Test : No visible leakage, 100% Bubble tight shutoff at downstream TEST SPECIFICATIONS: All valves are tested prior to shipment in accordance with the quality R systems and standards followed by KEROMIYONS meeting international standards. R Life line of Industries...
  • 20. Hand Wheel Stem Nut Yoke Standard Parts Construction Materials Inlet and Outlet Valve Body – Epoxy Coated Ductile Iron Valve Liner – Abrasive Resistant Polyurethane Gate – SS304/ SS316 / 2205 / 2507 / 225 /17-4 PH Gate Seal – Molded Elastomer Gate Seal Gland – Ductile Iron Stem Gland Gate Seal Gate Outlet Valve Body – Carbon steel – Bronze Handwheel Liner Yoke Stem Nut Inlet Valve Body – Carbon steel Keros field replaceable urethane liner is superior wear life compared to resilient seats and sleeves. It is durable, abrasive resistant, and economical to replace. Keros extremely thick, robust gates are guaranteed not to bend, which contributes to maximum wear life between rebuilds. System downtime due to premature knife gate failure is reduced to the absolute minimum. Steel reinforced rubber coated flange seals in 16” valves and larger Mining Applications » Tailings » Concentrator » HydroCyclone » Ball Mills » Flotation » Thickeners » Screen Box Isolation » Water Recirculation » Sag Mill Discharge Coal-Fired Power Applications » Absorber Bleed Tank and Feed Isolation » Ball Mill Discharge Isolation » Bottom Ash » Control Valve Isolation » Dewatering Pump Isolation » Filter Feed Tank Isolation » FGD Recycle Pump Isolation » Gas Cooling Pump Suction and Discharge » Gypsum Management » Hydro-cyclone Feed » JBR Drain » Reagent Tank Drain » Reagent Feed Isolation » Sump Drain and Discharge » Water Reclaim • Zero Leakage to Atmosphere • 100% Downstream Isolation KEROMIYONS INTECH PRIVATE LIMITED TUV NORD 110, Renga Villas, New Damu Nagar, Coimbatore - 641 037, Tamil Nadu - India TUV INDIA PRIVATE LIMITED IS O 9001 Ph: +91 422 4214124, 4367124, Tele Fax: +91 422 4214125. E-mail: sales@keromiyons.com, marketing@keromiyons.com, Website: www.keros-valves.com