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Hydrodeoxygenation of Phenol Using
Supported Ruthenium Catalysts
Ashley Brooks
January 22, 2014
Dr. Rachel Narehood Austin and Dr. Ryan Nelson
Bates College, Department of Chemistry
Project Overview
• Convert wood waste (mostly lignin) into
usable economically viable alternative fuel
• The University of Maine, Bates and Bowdoin
College
• Seven year Department of Energy
Infrastructure Grant
Pyrolysis oil
Process:
• Thermal chemical conversion of
biomass (lignin, cellulose, etc..) to
bio - oil
• Rapid heating to 350 - 500°C without
oxygen
Bio-oil Composition:
• A mixture of over 300 compounds
• Energy density of 20 MJ/Kg
• 50 wt. % Oxygen
• Over time oil polymerizes
Vispute, T. P.; Zhang, H.; Sanna, A.; Xiao, R.; Huber, G. W., Renewable chemical commodity feedstocks
from integrated catalytic processing of pyrolysis oils. Science 2010, 330, 1222-1227.
Gregory, D. Howard College of Arts and Sciences Chemistry and Biochemistry.
http://howard.samford.edu/chemistry/bio.aspx?id=45097178667
Improving oil properties
“Upgrading”
• Goals for final fuel:
• Energy densities greater than 45 MJ/kg.
• 1% or less weight of oxygen
• Hydrodeoxygenation (HDO):
• Bio - oil put under high pressures of hydrogen as well as high temperatures
• Get about 10 wt. % of oxygen containing compounds thus far
• Heterogeneous supported catalysts are used
Biomass technology group http://www.btgworld.com/en/rtd/technologies/biofuels
Hydrodeoxygenation of Phenol
 Pyrolysis oil is about 2.6% phenol and 29.7% phenolic compounds
 Phenol products are easily analyzed on GCMS
Our DDO catalyst process
• Strive for highly active catalysts (large % HDO)
• Currently, unclear how to optimize
Design
Synthesis
TestingCharacterization
Redesign
Catalysts Generations- % Major Products
Catalyst
Calcined
RuCl3/MCM-41
9.2 6.8 3.8 72.7
Calcined
RuCl3/TiO2
26.1 2.2 17.5 54.5
Uncalcined
RuCl3/TiO2
86.2 1 1 10.8
Newman, C. Catalytic Activity of a Series of Supported Ru Hydrogeoxygenation Catalysts . 2011.
Controlling hydrogenation vs. direct deoxygenation in supported ruthenium hydrodeoxygenation catalysts Cody Newmana,b, Xiaobo Zhoub, Ben Goundie I.
Tyrone Ghampsonb,, Rachel A. Pollockb,, Zachery Rossa, M. Clayton Wheelerb, Robert W. Meulenberg, Rachel N.Austina, and Brian G. Frederick. under review in
Applied Catalysis A
Hypothesis
1. Reducible supports work well
- CeO2 and TiO2
2. Ruthenium chloride precursor is poisoning catalyst by
blocking active sites and preventing Ru3+ Ru0
Ruthenium(III) acetylacetonate
Ruthenium (III) chloride
Thesis Objective
Test hypothesis
Replicate enough to understand variability
Optimize use of ruthenium
Thesis Approach
Synthesize ruthenium catalysts on TiO2 and CeO2 varying
percent ruthenium 0.5 3% with two replicates of each
Synthesis method: Incipient Wetness Impregnation (IWI)
Experimental Design
RuCl3
OR
Ru(acac)3
CeO2
0.5%
1%
1.5%
3%
TiO2
0.5%
1%
1.5%
3%
= 32 total
New Pretreatment Approach
• Revision attempt to maximize
throughput of catalysts
• Reduce catalyst for 1.5 hours
in reactor
• Flowing H2 for 0.5 hrs then
37.4 atm H2 for 1 hr at 300°C
Hydrogenation via the Parr
Reactor
• 5 g of Phenol with 0.1 g of catalyst
• Temperature: 300°C
• Pressure: 44.2 atm with H2
• Reaction time: 1 hour
• Sample analyzed by GC/MS
• Catalyst analyzed by ICP
(pre & post reaction)
Percent Major Products
Catalyst
3% RuCl3/CeO2
(AB1231)
43.4 4.4 25.2 23.5
3% RuCl3/CeO2
(AB1232)
49.6 8.8 18.8 19.8
3% RuCl3/TiO2
(AB12315)
95.1 2.0 0.8 1.2
Summary
• New pretreatment approach works
• All catalysts synthesized
• Ruthenium on TiO2 yields the highest deoxygenated products and
favors benzene
• Removal of chloride in precursor may increase benzene and reduce
poisoning
• Experimental design is on track to successfully test hypothesis
To do
- ICP analysis of ruthenium loading
- GCMS analysis
Acknowledgements
Dr. R. Austin
Dr. M. Wheeler
Dr. R. Nelson
Pamela Ruiz
Mary Lewis
Ben Goundie
Cody Newman
Jayme Gough
DOE Grant
`
Questions?
Ashley Brooks
Senior Thesis Seminar
January 22, 2014
Data analysis
• Python
• Data was fit using a non negative least squares that was
simultaneously fit to reference spectra
• Equation to right is solved for each mass spectra
Heterogeneous Catalysts:
Spillover
Falconer J.l, Conner W.C. Spillover in Heterogeneous Catalysis. Chem. Rev. 1995, 759-788.
• Ruthenium nanoparticles help dissociated the hydrogen
• Hydrogen diffuses to support to reduce Ti or Ce forming
active sites
References
• Joseph, J.;Baker, C.; Mukkamala, s.;Beis, S.; Wheeler, M.C.; Desisto, W. J.;Jensen, B.L.; Frederick,
B.G., Chemical shifts and lifetimes for Nuclear Magnetic Resonance (NMR) Analysis of biofuels.
Energy Fuels 2010, 24, 5153-5162
• Tang,T.; Yin, C.; Xiao, N.; Guo, M.; Xiao, F. Catal Lett 2009,127, 400-405
• Shin, E,; Keane, M. A. Ind Eng Chem Res 2000, 39, 883-892.
• Zahmakiran, M.; Kodaira, T.; Ozkar, S.; App Cat B: Envir 2010, 96, 533-540.
• BRADSHAW, M. J. Global energy dilemmas: a geographical perspective. Geogr. J. 2010, 176, 275-
290.
• 2. Furimsky, E. Hydroprocessing challenges in biofuels production. Catalysis Today .
• 3. Lin, Y.; Huber, G. W. The critical role of heterogeneous catalysis in lignocellulosic biomass
conversion. Energy & Environmental Science 2009, 2, 68-80.
• 4. de Miguel Mercader, F.; Groeneveld, M.; Kersten, S.; Way, N.; Schaverien, C.; Hogendoorn, J.
Production of advanced biofuels: Co-processing of upgraded pyrolysis oil in standard refinery
units. Applied Catalysis B: Environmental 2010, 96, 57-66.
• 5. Furimsky, E. Catalytic hydrodeoxygenation. Applied Catalysis A: General 2000, 199, 147-190.
• 6. Yang, Y. Q.; Tye, C. T.; Smith, K. J. Influence of MoS2 catalyst morphology on the
hydrodeoxygenation of phenols. Catalysis Communications 2008, 9, 1364-1368.
• 7. Mukkamala, S.; Wheeler, M. C.; van Heiningen, A. R.; DeSisto, W. J. Formate-Assisted Fast
Pyrolysis of Lignin. Energy Fuels 2012, 26, 1380-1384.
• 8. Luo, Z.; Wang, S.; Liao, Y.; Zhou, J.; Gu, Y.; Cen, K. Research on biomass fast pyrolysis for liquid
fuel. Biomass Bioenergy 2004, 26, 455-462.

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Final Seminar Presentation Jan. 22 2014

  • 1. Hydrodeoxygenation of Phenol Using Supported Ruthenium Catalysts Ashley Brooks January 22, 2014 Dr. Rachel Narehood Austin and Dr. Ryan Nelson Bates College, Department of Chemistry
  • 2. Project Overview • Convert wood waste (mostly lignin) into usable economically viable alternative fuel • The University of Maine, Bates and Bowdoin College • Seven year Department of Energy Infrastructure Grant
  • 3. Pyrolysis oil Process: • Thermal chemical conversion of biomass (lignin, cellulose, etc..) to bio - oil • Rapid heating to 350 - 500°C without oxygen Bio-oil Composition: • A mixture of over 300 compounds • Energy density of 20 MJ/Kg • 50 wt. % Oxygen • Over time oil polymerizes Vispute, T. P.; Zhang, H.; Sanna, A.; Xiao, R.; Huber, G. W., Renewable chemical commodity feedstocks from integrated catalytic processing of pyrolysis oils. Science 2010, 330, 1222-1227. Gregory, D. Howard College of Arts and Sciences Chemistry and Biochemistry. http://howard.samford.edu/chemistry/bio.aspx?id=45097178667
  • 4. Improving oil properties “Upgrading” • Goals for final fuel: • Energy densities greater than 45 MJ/kg. • 1% or less weight of oxygen • Hydrodeoxygenation (HDO): • Bio - oil put under high pressures of hydrogen as well as high temperatures • Get about 10 wt. % of oxygen containing compounds thus far • Heterogeneous supported catalysts are used Biomass technology group http://www.btgworld.com/en/rtd/technologies/biofuels
  • 5. Hydrodeoxygenation of Phenol  Pyrolysis oil is about 2.6% phenol and 29.7% phenolic compounds  Phenol products are easily analyzed on GCMS
  • 6. Our DDO catalyst process • Strive for highly active catalysts (large % HDO) • Currently, unclear how to optimize Design Synthesis TestingCharacterization Redesign
  • 7. Catalysts Generations- % Major Products Catalyst Calcined RuCl3/MCM-41 9.2 6.8 3.8 72.7 Calcined RuCl3/TiO2 26.1 2.2 17.5 54.5 Uncalcined RuCl3/TiO2 86.2 1 1 10.8 Newman, C. Catalytic Activity of a Series of Supported Ru Hydrogeoxygenation Catalysts . 2011. Controlling hydrogenation vs. direct deoxygenation in supported ruthenium hydrodeoxygenation catalysts Cody Newmana,b, Xiaobo Zhoub, Ben Goundie I. Tyrone Ghampsonb,, Rachel A. Pollockb,, Zachery Rossa, M. Clayton Wheelerb, Robert W. Meulenberg, Rachel N.Austina, and Brian G. Frederick. under review in Applied Catalysis A
  • 8. Hypothesis 1. Reducible supports work well - CeO2 and TiO2 2. Ruthenium chloride precursor is poisoning catalyst by blocking active sites and preventing Ru3+ Ru0 Ruthenium(III) acetylacetonate Ruthenium (III) chloride
  • 9. Thesis Objective Test hypothesis Replicate enough to understand variability Optimize use of ruthenium
  • 10. Thesis Approach Synthesize ruthenium catalysts on TiO2 and CeO2 varying percent ruthenium 0.5 3% with two replicates of each Synthesis method: Incipient Wetness Impregnation (IWI)
  • 12. New Pretreatment Approach • Revision attempt to maximize throughput of catalysts • Reduce catalyst for 1.5 hours in reactor • Flowing H2 for 0.5 hrs then 37.4 atm H2 for 1 hr at 300°C
  • 13. Hydrogenation via the Parr Reactor • 5 g of Phenol with 0.1 g of catalyst • Temperature: 300°C • Pressure: 44.2 atm with H2 • Reaction time: 1 hour • Sample analyzed by GC/MS • Catalyst analyzed by ICP (pre & post reaction)
  • 14. Percent Major Products Catalyst 3% RuCl3/CeO2 (AB1231) 43.4 4.4 25.2 23.5 3% RuCl3/CeO2 (AB1232) 49.6 8.8 18.8 19.8 3% RuCl3/TiO2 (AB12315) 95.1 2.0 0.8 1.2
  • 15. Summary • New pretreatment approach works • All catalysts synthesized • Ruthenium on TiO2 yields the highest deoxygenated products and favors benzene • Removal of chloride in precursor may increase benzene and reduce poisoning • Experimental design is on track to successfully test hypothesis To do - ICP analysis of ruthenium loading - GCMS analysis
  • 16. Acknowledgements Dr. R. Austin Dr. M. Wheeler Dr. R. Nelson Pamela Ruiz Mary Lewis Ben Goundie Cody Newman Jayme Gough DOE Grant
  • 17. ` Questions? Ashley Brooks Senior Thesis Seminar January 22, 2014
  • 18. Data analysis • Python • Data was fit using a non negative least squares that was simultaneously fit to reference spectra • Equation to right is solved for each mass spectra
  • 19. Heterogeneous Catalysts: Spillover Falconer J.l, Conner W.C. Spillover in Heterogeneous Catalysis. Chem. Rev. 1995, 759-788. • Ruthenium nanoparticles help dissociated the hydrogen • Hydrogen diffuses to support to reduce Ti or Ce forming active sites
  • 20. References • Joseph, J.;Baker, C.; Mukkamala, s.;Beis, S.; Wheeler, M.C.; Desisto, W. J.;Jensen, B.L.; Frederick, B.G., Chemical shifts and lifetimes for Nuclear Magnetic Resonance (NMR) Analysis of biofuels. Energy Fuels 2010, 24, 5153-5162 • Tang,T.; Yin, C.; Xiao, N.; Guo, M.; Xiao, F. Catal Lett 2009,127, 400-405 • Shin, E,; Keane, M. A. Ind Eng Chem Res 2000, 39, 883-892. • Zahmakiran, M.; Kodaira, T.; Ozkar, S.; App Cat B: Envir 2010, 96, 533-540. • BRADSHAW, M. J. Global energy dilemmas: a geographical perspective. Geogr. J. 2010, 176, 275- 290. • 2. Furimsky, E. Hydroprocessing challenges in biofuels production. Catalysis Today . • 3. Lin, Y.; Huber, G. W. The critical role of heterogeneous catalysis in lignocellulosic biomass conversion. Energy & Environmental Science 2009, 2, 68-80. • 4. de Miguel Mercader, F.; Groeneveld, M.; Kersten, S.; Way, N.; Schaverien, C.; Hogendoorn, J. Production of advanced biofuels: Co-processing of upgraded pyrolysis oil in standard refinery units. Applied Catalysis B: Environmental 2010, 96, 57-66. • 5. Furimsky, E. Catalytic hydrodeoxygenation. Applied Catalysis A: General 2000, 199, 147-190. • 6. Yang, Y. Q.; Tye, C. T.; Smith, K. J. Influence of MoS2 catalyst morphology on the hydrodeoxygenation of phenols. Catalysis Communications 2008, 9, 1364-1368. • 7. Mukkamala, S.; Wheeler, M. C.; van Heiningen, A. R.; DeSisto, W. J. Formate-Assisted Fast Pyrolysis of Lignin. Energy Fuels 2012, 26, 1380-1384. • 8. Luo, Z.; Wang, S.; Liao, Y.; Zhou, J.; Gu, Y.; Cen, K. Research on biomass fast pyrolysis for liquid fuel. Biomass Bioenergy 2004, 26, 455-462.

Editor's Notes

  1. Beth Stemmer Bowdoin analysis the oil in all the stages. Orono trying to optimize the pyrolysis oil process
  2. Infastructure grant to maine to get maine moving on the cababiility of alternative energy
  3. Approach thermal chemical to goals before. We are burning the wood in the absence of oxygen. - The energy density is about half that of the diesel fuel used today 45 MJ/Kg. -oil becomes hard to work with
  4. Highlight adding h gas not helpful for oil until we get deoxygenated products
  5. Highlight I only care about the activity and %HDO Ruthenium is expensive and hydrogen gas Outline what I am doing versus what Orono is doing with my catalysts Cycle patterPatnership where we have been making/desging catalyst here then characterize (ICP-OCS), sometimes we run them in orono , analyze GCMS
  6. Calcination explained. Pretreatment Rucl or acac is oxidized therefore easier to reduce. Mesopore silicia large pores!! MCM-41
  7. 1)has worked, but CeO2 can possibly work better. Si:Al compared to TiO2 CeO2 supports Ti can be reduced and so can Ce (easlier to reduce ) reduce potentials . Ti 3plus bond. 2)Ru (0) is needed for HDO reactions reduced from +2 to 0 in rxn. We believe cl will stick to active sites and then to Ru particles. Causing Ru to not be fully reduced will stay at Ru (0) in reactor.
  8. We have a lot of variability so we need to make data is sound because heterogeneous catalysts respond differently Control by getting ride of Cl Use less ruthenium for large % HDO Verify ability of replication
  9. Replicates of the loading amounts
  10. Explain old method breifly (ie. Overnight ) too long. New pretreament will increase threw put of catalysts. (I can now get 32!) Others run my reactions I cant get there during class, but I went during the summer. Bates unable to maintain their own reactor.
  11. I will have 32 total samples. All having replicates because as shown we will get variability
  12. Put at the end for questions