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PRESENTATION TITLEEGME 483 - Computer Integrated Manufacturing
Project
Manufacturing Layout of Sheet Metal
Industry
Group Members
Vivek Menon
Jaishil Patel
Mayur Narkhede
Aakash Patil
Shubham Birar
Kartik Devatwal
Date: 5/11/2018
http://mechanicae-eng.tumblr.com/page/2
Introduction
Sheet Metal Industry
• Sheet Metal is a vast Industry
• Sheet metal manufacturing is an industrial process
that strongly depends on numerous interactive
variables like the process layouts and process
parameters
2
Sheet Metal Industry
Process Involved :
• Bending
• Roll Forming
• Spinning
• Deep Drawing
• Stretch Forming
• Punching
• Cutting
3
Sheet Metal Industry
Applications
• Aerospace Industry
• Medical
• Automobile
• Construction
• Oil and Gas
4
Tin/Can Manufacturing
5
• Cans for food and drinks
may be constructed out of
either two or three pieces
of metal
• Two-piece cans are made
from a disc of metal which
is reformed into a cylinder
with an integral end
• Lids for cans are called "can
ends" or simply "ends"
Project Goal
• To increase the manufacturing efficiency by modifying the
current layout
• Efficiency is calculated by comparing the current and newly
drafted layout
• New layout is drafted using 5S lean manufacturing concepts
• The increase in efficiency is simulated on ARENA
• AS 9100 work procedure are drafted using VKS
6
Methodology
• “ARENA is a virtual system that communicates with actual
devices”
• In this project ARENA will be used to create Realtime
modelling, System testing and reduce delay in delivery time
• VKS is used for visual work instruction
7
8
Existing Layout
8
Office
Punching
Station
Laser
Machine
Drawing
machine
Printing
Station
Q.C.
Bending
machine
(1) (2)
(3)
(4)
(5) (6)(7)
(8)
(9)
(10)
15
10
11
5
7
5
5
7
Entrance/Exit
Assembly
Station
Final
product
storage
Raw
Material
Storage
ARENA Model of Existing Layout
9
Improved Layout
10
ARENA Model of Improved Layout
11
Role of VKS Guidebook
• Visual Work Instructions are made of different
types of multimedia such as images, descriptive
videos, PDFs, and much more
• Paperless work instructions can be viewed on your
tablet or computer and even print them
12Reference: https://www.youtube.com/channel/UCRAxqx4Q1VSxCmSFBL6UTlQ
VKS Work Instruction Contd. .
13
VKS Work Instruction
14
• Work-Instructions of the workstation were drafted using VKS
Guidebook
15
Parameter Existing Layout Improved Layout
Number of
Products
3837 5757
Old Model Improved Model
Part A Part B Part A Part B
Total Time (Sec) 51 15 18.49 18.5
Wait time (Sec) 5 0 1.99 2.0
No. of Products
Time (sec)
Results
Conclusions
• ARENA played a key role for process development
• Learning Outcomes:
– Importance of layout and the component flow in a
manufacturing plant
– Better understanding of 5S Lean Manufacturing was achieved
by implementing it in a realistic industrial example.
• Industrial Outcomes:
– The results of the project can increase the manufacturing
efficiency by at least 30% - 50%
– The results would signify the increase in the manufacturing
capability
16
17
18
Any Questions?

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Final 483

  • 1. PRESENTATION TITLEEGME 483 - Computer Integrated Manufacturing Project Manufacturing Layout of Sheet Metal Industry Group Members Vivek Menon Jaishil Patel Mayur Narkhede Aakash Patil Shubham Birar Kartik Devatwal Date: 5/11/2018 http://mechanicae-eng.tumblr.com/page/2
  • 2. Introduction Sheet Metal Industry • Sheet Metal is a vast Industry • Sheet metal manufacturing is an industrial process that strongly depends on numerous interactive variables like the process layouts and process parameters 2
  • 3. Sheet Metal Industry Process Involved : • Bending • Roll Forming • Spinning • Deep Drawing • Stretch Forming • Punching • Cutting 3
  • 4. Sheet Metal Industry Applications • Aerospace Industry • Medical • Automobile • Construction • Oil and Gas 4
  • 5. Tin/Can Manufacturing 5 • Cans for food and drinks may be constructed out of either two or three pieces of metal • Two-piece cans are made from a disc of metal which is reformed into a cylinder with an integral end • Lids for cans are called "can ends" or simply "ends"
  • 6. Project Goal • To increase the manufacturing efficiency by modifying the current layout • Efficiency is calculated by comparing the current and newly drafted layout • New layout is drafted using 5S lean manufacturing concepts • The increase in efficiency is simulated on ARENA • AS 9100 work procedure are drafted using VKS 6
  • 7. Methodology • “ARENA is a virtual system that communicates with actual devices” • In this project ARENA will be used to create Realtime modelling, System testing and reduce delay in delivery time • VKS is used for visual work instruction 7
  • 8. 8 Existing Layout 8 Office Punching Station Laser Machine Drawing machine Printing Station Q.C. Bending machine (1) (2) (3) (4) (5) (6)(7) (8) (9) (10) 15 10 11 5 7 5 5 7 Entrance/Exit Assembly Station Final product storage Raw Material Storage
  • 9. ARENA Model of Existing Layout 9
  • 11. ARENA Model of Improved Layout 11
  • 12. Role of VKS Guidebook • Visual Work Instructions are made of different types of multimedia such as images, descriptive videos, PDFs, and much more • Paperless work instructions can be viewed on your tablet or computer and even print them 12Reference: https://www.youtube.com/channel/UCRAxqx4Q1VSxCmSFBL6UTlQ
  • 13. VKS Work Instruction Contd. . 13
  • 14. VKS Work Instruction 14 • Work-Instructions of the workstation were drafted using VKS Guidebook
  • 15. 15 Parameter Existing Layout Improved Layout Number of Products 3837 5757 Old Model Improved Model Part A Part B Part A Part B Total Time (Sec) 51 15 18.49 18.5 Wait time (Sec) 5 0 1.99 2.0 No. of Products Time (sec) Results
  • 16. Conclusions • ARENA played a key role for process development • Learning Outcomes: – Importance of layout and the component flow in a manufacturing plant – Better understanding of 5S Lean Manufacturing was achieved by implementing it in a realistic industrial example. • Industrial Outcomes: – The results of the project can increase the manufacturing efficiency by at least 30% - 50% – The results would signify the increase in the manufacturing capability 16
  • 17. 17