The document provides details about a feasibility report being conducted for Atul Engineering Udyog to set up new machinery for a foundry. It includes information about the company, current manufacturing process, vision, objectives and products. The feasibility report will analyze aspects such as the financial plan, revenue generation, manpower needs, and how to reach the break-even point for the new foundry being set up with the additional machinery.
Dear Sir/madam,
I would like to introduce myself as a Mechanical engineer with 7 months of experience in designing & site execution of Mechanical works.
Currently I am on a visit visa seeking an opportunity to secure a challenging and competitive position as a Mechanical Engineer in a reputed organization that enables me to share and enrich my knowledge in all possible dimensions.
Please find my attached CV for your consideration, and if there is any vacancy in your firm kindly let me know. For further details about my profile you can contact me on my below given mobile no. or email.
Best Regards,
HAMID ABDUL SAMI
MOBILE: 0559546542
E-MAIL: hamidasami1606@gmail.com
solution provider for mining, metallurgy, mineral, power, airport, and seapor...Cameron KL
SINOM GROUP CO., LTD. ( SINO METALLURGY GROUP, CHINA) is one of largest Integrated Group Corporation in China.
Consisting of :
Design & research Institutes, Equipment manufacturing plants, Copper mould manufacturing plant, Rolls manufacturing plant, Graphite electrode manufacturing plant, Refractories plant, and Import & Export company Etc.
SINOM GROUP Co., Ltd. is concentrating on developing of ferrous & non-ferrous manufacturing, continuous casting and Rolling technology, mainly.
As one of the most experienced Chinese suppliers of complete line and components for steel and non-ferrous industries, SINOM GROUP Co., Ltd. is engaged in design, manufacturing, engineering and service activities on word-wide basis.
Overseas Partners (Office):
India, Turkey, Iran, Pakistan, Syria, Qatar, Etc.
MAIN SCOPE SUPPLY:
EPC Project Line:
Lime kiln, dolomite production line, Pulverized coal injection - PCI, EAF, LF, Continuous Casting Machine, Preheating Furnace, Hot Rolling Mill Line, Bar Counting and splitting system, Cold Rolling Line, Centrifugal Casting Line, Slitting Line, Cut-to-length Line, Cleaning Line, Pickling Line, Hot dip galvanized Line, Coating line, Levelling line, Billet grinding line ETC.
Components & Parts:
Copper Mould Tube, Copper Mould Plate, Water Jacket, Water Cooled Cable, Forged Rolls, Casting Rolls, Roll Shell, Roll Core, stand, Coiler, Uncoiler, Gearbox, Leveller, Bearing, Universal Shaft, Lathe, ETC.
Working principle:
CO-OPERATION, FRIENDSHIP, WIN-WIN, DEVELOPMENT
BUILDING OUR FUTURE TOGETHER !
PEF(P)L is a company with a 25 year experience in steel plants, power plants, ports,flyovers and all infrastructure industries steel fabricated products and equipments. It has a world class infrastructure with the highest technical collaborations.It also has a medium sized shipyard in Falta for defence jobs and ship repairing business.
The feasibility study is an evaluation and analysis of the potential of a proposed project which is based on extensive investigation and research to support the process of decision making.
How to write a feasibility report.
Dear Sir/madam,
I would like to introduce myself as a Mechanical engineer with 7 months of experience in designing & site execution of Mechanical works.
Currently I am on a visit visa seeking an opportunity to secure a challenging and competitive position as a Mechanical Engineer in a reputed organization that enables me to share and enrich my knowledge in all possible dimensions.
Please find my attached CV for your consideration, and if there is any vacancy in your firm kindly let me know. For further details about my profile you can contact me on my below given mobile no. or email.
Best Regards,
HAMID ABDUL SAMI
MOBILE: 0559546542
E-MAIL: hamidasami1606@gmail.com
solution provider for mining, metallurgy, mineral, power, airport, and seapor...Cameron KL
SINOM GROUP CO., LTD. ( SINO METALLURGY GROUP, CHINA) is one of largest Integrated Group Corporation in China.
Consisting of :
Design & research Institutes, Equipment manufacturing plants, Copper mould manufacturing plant, Rolls manufacturing plant, Graphite electrode manufacturing plant, Refractories plant, and Import & Export company Etc.
SINOM GROUP Co., Ltd. is concentrating on developing of ferrous & non-ferrous manufacturing, continuous casting and Rolling technology, mainly.
As one of the most experienced Chinese suppliers of complete line and components for steel and non-ferrous industries, SINOM GROUP Co., Ltd. is engaged in design, manufacturing, engineering and service activities on word-wide basis.
Overseas Partners (Office):
India, Turkey, Iran, Pakistan, Syria, Qatar, Etc.
MAIN SCOPE SUPPLY:
EPC Project Line:
Lime kiln, dolomite production line, Pulverized coal injection - PCI, EAF, LF, Continuous Casting Machine, Preheating Furnace, Hot Rolling Mill Line, Bar Counting and splitting system, Cold Rolling Line, Centrifugal Casting Line, Slitting Line, Cut-to-length Line, Cleaning Line, Pickling Line, Hot dip galvanized Line, Coating line, Levelling line, Billet grinding line ETC.
Components & Parts:
Copper Mould Tube, Copper Mould Plate, Water Jacket, Water Cooled Cable, Forged Rolls, Casting Rolls, Roll Shell, Roll Core, stand, Coiler, Uncoiler, Gearbox, Leveller, Bearing, Universal Shaft, Lathe, ETC.
Working principle:
CO-OPERATION, FRIENDSHIP, WIN-WIN, DEVELOPMENT
BUILDING OUR FUTURE TOGETHER !
PEF(P)L is a company with a 25 year experience in steel plants, power plants, ports,flyovers and all infrastructure industries steel fabricated products and equipments. It has a world class infrastructure with the highest technical collaborations.It also has a medium sized shipyard in Falta for defence jobs and ship repairing business.
The feasibility study is an evaluation and analysis of the potential of a proposed project which is based on extensive investigation and research to support the process of decision making.
How to write a feasibility report.
This presentation is step by step guide to market feasibility report. How to write market feasibility report. The factors and forces affecting the market. How the market can move. How are target market and their buying behaviour.
This is a Feasibility Study conducted by a group of students "The Incorporators" from Capitol University's Bachelor of Science In Business Administration major in Marketing Management and Human resource Management.
Note: This document is not available to download, sorry for the inconvenience.
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Feasibility report and how to reach at BEP (ATUL ENGINEERING UDYOG)
1. DAYALBAGH EDUCATIONAL INSTITUTE
DEPARTMENT OF MANAGEMENT
CO-OPERATIVE MANAGEMENT INTERNSHIP PROGRAMME
Feasibility report and how to reach at BEP
September, 2016– NOVEMBER, 2016
ATUL ENGINEERING UDYOG
COURSE NAME: WORK TERM PROJECT
COURSE NUMBER: MBM 304
SUBMITTED BY:
AMAR SHAKTI KUMAR
MBA (3rd
Sem.)
ROLL NUMBER: 157605
2. Acknowledgement
The success and final outcome of this project required a lot of guidance and assistance
from many people and I am extremely fortunate to have got this all along completion of
my project work.
I respect and thank Mr. Vishal Pangoriya and Mr. Indra Kumar Ahuja for giving me an
opportunity to do the project work and providing us all support and guidance which
helping me to complete my project.
3. Declaration
This is to declare that this work entitled “Feasibility report and how to reach at BEP” submitted
by me to the Finance Department at ATUL ENGINEERING UDYOG, is a bonafide work and is
entirely an original piece of work exclusively prepared and conceptualized by me and the
findings in this project report are based work being done by me and to the best of my
knowledge and belief. The work presented in this report has not been copied from any research
submitted by anyone, anywhere earlier.
AMAR SHAKTI KUMAR
4. Table of contents
Sr.no. Particular Page no.
1 Executive Summary 1
2 Company profile 2
3 The importance of this study for the organization 3
4 Project Area 4
5 Project Details 5-6
8 Feasibility report and how to reach at BEP (Detail)
∑ General company description
∑ Infrastructure
∑ Current plant manufacturing process
∑ Executive summary
∑ Product & Services
∑ Assumption
∑ Finance aspects & plan
∑ Immediate action plan
∑ Revenue Generation
∑ Sources of Revenue
∑ Manpower requirements with justification
7-28
9 Analysis 29
10 Fadings 29
11 Conclusion 30
12 References 31
5.
6. Page | 1
Executive Summary
1. Feasibility report and how to reach at BEP (perusing)
This project stared in August month and it is going on.
Duration –not mention
Area- Finance
7. Page | 2
Introduction
Company profile
Atul Engineering Udyog is an ambitious industrial venture of Agra. It is the oldest
and core unit of famous ATUL GROUP OF INDUSTRIES. It was established in the
year 1994 and commenced production in1985 and become the first foundry in
Agra to become ISO:9001/1994 certified w.e.f. 15/6/200.
The Company manufactures and supplies high precision ferrous castings and
grinding Media of following type and orange:
∑ Iron and alloy steel casting up to 200 kg.
∑ Side buffer arrangement with face to plate riveted (1000 KGM & KGM)
∑ Loco side buffer (BG) min. assembly
∑ Hyper steel and high chrome steel grinding media balls.
Atul Group a progressive conglomerate, was founded in the year 1962 under the
leadership of Shri R. S. Mittal with a vision of serving society by supplying superior
quality products that provide high value for money for customers. From a humble
beginning as a small manufacturing set up for manufacture of Diesel Generating Set &
Diesel Pump sets to a spectacular growth is the saga of the Group. Since our inception in
the year 1962, the Company in a Span of 23 years has turned into a 12-Industries-Group
with continuous multi fold growth in its Sales turnover. The Company diversified its core
business of Diesel Engine, Gen sets, & Pump Sets to manufacturing and supply of Carbon
Steel Castings and Alloy Steel Castings for general engineering purposes, PVC Pipes,
Hand Pumps, Oxygen Gas, Water Storage Tank, A. C. Pressure Pipe.
Commitment to customer satisfaction is achieved by pursuit of excellence in all aspects
with high technical skills, communication and team work. We not only believe in
8. Page | 3
Excellence but also want our Group to be synonymous with it. We have continuous
contrived to bring in the best technology into our products.
Area of study
It includes Finance, Marketing and HR. I am in the group so it is including all three areas.
The importance of this study for the organization
Atul engineering udyog (AEU) is going to setup new machinery for foundry, and
produce high quality products. In presently AEU producing railway products by manual
and through semi automatic processes, but after setup new plant AEU will come up with
more automation.
So feasibility report is required for this.
It is important to manage finance and forecasting.
9. Page | 4
Project Area
Human Resource Management
∑ Manpower requirements for justification
Finance
∑ Financial aspects & plan
∑ Immediate action plan
∑ Revenue generation
∑ Identify sources of revenue
∑ Financial & technology sustainability of the business model
∑ Budget detail with justification
Marketing
∑ Assumption (including market competition analysis)
∑ SWOT analysis
10. Page | 5
Project Details
Feasibility report and how to reach at BEP
Preparation of feasibility report because, new casting machine is setting up
at Atul Engineering Udyog. And it is very costly so second is how to reach at
BEP.
Objective
∑ To increase industrial growth and qualitative production.
∑ To accelerate productivity.
∑ Creation of congenial industrial environment and high-end infrastructure
facilities.
∑ To create new employment opportunities.
∑ Qualitative enhancement of skill and capacity of human resources.
1) Feasibility report
∑ Executive summary Completed
∑ Business vision, mission and goal Completed
∑ Product/ service description Completed
∑ Assumption Completed
∑ Financial aspects & plan Completed
∑ Immediate action plan Completed
∑ Revenue generation Completed
∑ Identify sources of revenue Completed
∑ Financial & technology sustainability
of the business model
∑ SWOT analysis
∑ Manpower requirements for
justification
∑ Start up Expenses
∑ Break Even Analysis
∑ Competitive Analysis
∑ Financial History and Ratios
completed
11. Page | 6
∑ Four Year Profit Projection
∑ Opening Day Balance Sheet
∑ Projected Balance Sheet
∑ Budget detail with justification
∑ Commercialization plan
2) How to reach at BEP
Duration
Starts from 1st
August
Data collection (none of these has been collected yet)
∑ Last year Audit report
∑ Energy sources (CNG, electricity)
∑ Production process analysis
∑ Production processing cost analysis
∑ Official cost analysis
∑ Production capacity analysis (Low- high)
∑ Demand and supply analysis (purchase & sale)
∑ Wages & salary detail
12. Page | 7
General Company Description (Source:- Atul group website)
Atul Engineering Udyog is an ambitious industrial venture of Agra. It is the oldest and
core unit of famous ATUL GROUP OF INDUSTRIES. It was established in the year 1994
and commenced production in1985 and become the first foundry in Agra to become
ISO:9001/1994 certified w.e.f. 15/6/200.
The Company manufactures and supplies high precision ferrous castings and grinding
Media of following type and orange:
∑ Iron and alloy steel casting up to 200 kg.
∑ Side buffer arrangement with face to plate riveted (1000 KGM & KGM)
∑ Loco side buffer (BG) min. assembly
∑ Hyper steel and high chrome steel grinding media balls.
Atul Group a progressive conglomerate, was founded in the year 1962 under the
leadership of Shri R. S. Mittal with a vision of serving society by supplying superior
quality products that provide high value for money for customers. From a humble
beginning as a small manufacturing set up for manufacture of Diesel Generating Set &
Diesel Pump sets to a spectacular growth is the saga of the Group. Since our inception in
the year 1962, the Company in a Span of 23 years has turned into a 12-Industries-Group
with continuous multi fold growth in its Sales turnover. The Company diversified its core
business of Diesel Engine, Gen sets, & Pump Sets to manufacturing and supply of Carbon
Steel Castings and Alloy Steel Castings for general engineering purposes, PVC Pipes,
Hand Pumps, Oxygen Gas, Water Storage Tank, A. C. Pressure Pipe.
Commitment to customer satisfaction is achieved by pursuit of excellence in all aspects
with high technical skills, communication and team work. We not only believe in
Excellence but also want our Group to be synonymous with it. We have continuous
contrived to bring in the best technology into our products.
13. Page | 8
Infrastructure
The Company is located inside Atul Group’s campus of 50000 Sq. Mtr. area with a covered
area of 8000 Sq. Mtr. equipped with cutting edge machinery and state-of-the art
manufacturing facilities as listed below:
∑ 6 Nos. induction furnaces ranging from 3 Ton to 300 Kg. giving us flexibility
to produce casting of wide variety of critical chemical compositions & weight.
o Alloyed steel including hyper chrome steel & high chrome steel
(upto 32% Cr.)
o All grades of C.I. & S.G. Iron
o Austempered Ductile Iron
∑ 1 No. 5 Ton Electric Arc Furnace for melting critical steel grades with
extremely low sulphur, phosphorous and carbon.
∑ High pressure moulding line & sand plant supplied by DISA with box size:
1300 x 1000 x 350/350 mm.
∑ No-bake moulding line of 15 Tons/Hr. capacity for large castings.
∑ Shell core shooter and PLC controlled mixer for making no bake & CO2
core.
∑ 2 Nos. shot blasting machines of 48” dia rotary table.Further, a centrifugal
casting division is also in the pipeline.
Machining facilities
∑ 4-Axis ‘MAZAK’ HMC H-630N CNC M/c.
∑ 2 Nos. CNC turning centers.
∑ 65 Nos. conventional lathe machines for turning, milling & drilling
operations.
∑ Solid CAM & Solid works for design development and machining.
∑ Mazak HMC H-630N
∑ VTL of table size 1.5 Mtrs.
14. Page | 9
In-house Laboratory
∑ The Chemical Lab is fully equipped with two 24-hour online Spectrometers
of German Make supported by a fully equipped wet analysis laboratory &
carbon silicon analyzer.
∑ Universal Testing Machine of 40 Ton capacity with computerized interface
and graph printing facility.
∑ Impact Testing Machine of 500 Ton capacity for checking impact strength
at -40 °C
∑ Pull Testing Machine of 500 Ton capacity.
∑ Fracture Toughness Testing Machine as per ASTMF-604 with facility for
conducting test sample at -57 °C.
∑ Jominy end test as per ASTM to maintain hardenability.
∑ Micro-processor based microscope with attached camera and related
accessories to examine macro and microstructures up to 1000X.
∑ Hydraulic Press Machine upto 200 Ton capacity.
Heat Treatment facilities
∑ PLC based operator less gas fired heat treatment furnace with 4 point
temperature control & graph recording facility according to API 6A American
Std. (Max. temp. – 1200 °C) of working area 5 mtr. x 1.5 mtr. x 1.5 mtr for air
quenching high chrome grinding media.
∑ PLC based operator less gas fired heat treatment furnace with 6 point
temperature control according to API 6A American Std. (Max. temp. – 1200
°C) of working area 4 mtr. x 2 mtr. x 2 mtr.
∑ Quenching Furnace of size 3 Mtrs. x 2 Mtrs. with PLC control and
quenching facility of 5 Tons load within 45 seconds.
∑ Water quenching tank of 70,000 Litres with appropriate agitation.
15. Page | 10
∑ Electric and gas fired furnaces for tempering with air circulation facility.
Hardness testing facilities
∑ 4 Nos. Optical Brinell hardness testing machines
∑ Rockwell hardness testing machine.
∑ Portable hardness testing machine to check hardness of heavy castings.
Non-Destructive Testing
Radiographic testing facilities for iridium & cobalt source with site approval from
Bhabha Atomic Research Centre, India.
∑ Radiographic testing and ultrasonic testing machine, magnetic particle
inspection requirement, Dye penetrant testing, pressure testing facilities.
Captive Power Plant
∑ 1 No. 1 MW lean burn GE Waukesha Gas Genset
∑ 2 Nos. 575 KW lean burn Cummins Gas Gensets
∑ 2 Nos. 380 KW Cummins Gas Gensets
18. Page | 13
Executive Summary
Atul engineering udyog (AEU) going to setup new machinery for foundry, and produce
high quality products. In presently AEU producing railway products by manual and
through semi automatic processes, but after setup new plant AEU will come up with
more automation.
After installation of new plant, quality, production, and also profitability will increase.
This industry will produce other iron and steel products in different sector.
Vision
To establish Atul Engineering Udyog as a reliable and qualitative destination for
foundry product with higher efficiency for customer satisfaction and this will create
mass employment opportunities, resulting in qualitative improvement in the living
standard of people.
Objective
It is proposed to achieve the following objectives through the New Infrastructure and
Industrial development
∑ To increase industrial growth and qualitative production.
∑ To accelerate productivity.
∑ Creation of congenial industrial environment and high-end infrastructure
facilities.
∑ To create new employment opportunities.
∑ Qualitative enhancement of skill and capacity of human resources.
Strategy
∑ Developing the infrastructure facilities by setting up new plant and machinery.
∑ Improving the industrial environment (working condition for worker).
∑ Time bound implementation for new product involvement.
∑ Implementation of the strategy will be regularly monitored by a committee
constituted for this purpose.
Short term goal
To reach at breakeven point. To increase the productivity, to satisfy customers
needs, and to increase profitability.
(For meeting out B.E.P., which has been increased due to the investment in new
plant & machinery)
Long term goal
Long term goal is to come up with new product with new market, and also enter in
another sector like- automobile, defense products
Legal form of ownership: current is partnership firm
19. Page | 14
PRODUCT & SERVICES
Railway components
Carriage Components:
∑ Schaku Coupler Assembly and Its Components for EMU/MEMU/DEMU
Coaches
∑ High Tensile Tight Lock Centre Buffer Coupler with AAR H-type Head and
its Component for BG Coaches
∑ Modified Side Buffer Arrangements and its Components for LHB Coaches.
∑ Control Arm Assembly and its Components for LHB Coaches.
∑ Brake Support, Console, and Centering Disc for LHB Coaches.
∑ Axle Box Assembly and its Components for Conventional and EMU Coaches
∑ Side Buffer Arrangement and Its Components for Conventional Coaches.
Apart from the above we are also manufacturing many other Under Frame components
such as:
Articulation piece steel Casting, Adjuster, Brake Block Hanger Bracket, Centre Pivot Housing,
Cast
Collar, brake head etc
Wagon Components
1. Bogie Components
∑ Brake Beam
∑ Back stop
∑ Bogie Centre Pivot Top
∑ Bogie Centre Pivot Bottom
∑ Narrow Jaw Adopter
∑ Wedge
∑ Side Bearer Housing
20. Page | 15
2. High tensile centre buffer coupler & its components for Freight stock (Spec. No. 48-
BD-2008 & WD-70-BD-10)
∑ Coupler Body
∑ Yoke
∑ Knuckle
∑ Lock
∑ Striker Casting
∑ Yoke pin support
Locomotive Components:
1. for EMD Locomotives:
∑ Long Life Loco Side Buffer Arrangement
∑ Axle Box Housing
∑ High Tensile Tight Lock Centre Buffer Coupler with AAR H-type Head and
its Component for Locomotives
∑ Suspension tube
∑ Equilizer Spring Sheet
∑ Soft Draft Gear
∑ E – type Coupler for GM Locos.
2. for ALCO Locomotives:
∑ Long Life Loco Side Buffer Arrangement
∑ Axle Box Housing
∑ High Tensile Tight Lock Centre Buffer Coupler with AAR H-type Head and
its Component for Locomotives
∑ Suspension tube
∑ Equilizer Spring Sheet
21. Page | 16
Apart from above we are also manufacturing Various parts such as End shields,
Commutator VEE Ring, etc of Various types of Traction Motors.
∑ Hi- Chrome Grinding Media Balls
∑ Hyper Steel Grinding Media Balls
22. Page | 17
ATUL ENGINEERING UDYOG [RAILWAY PRODUCT]
axle box housing Centre Buffer Coupler for Locomotive Back Stop
Center Pivot Bottom Center Pivot Tops Center Pivot Tops
Equliser Spring Seat for
Locomotives
High Capacity Loco Side Buffer Knuckle for centre Buffer
Couplers
24. Page | 19
Assumption
There is competition for qualitative products, every year railway department
announce tender of products (in this announce what product you will produce
this year).
∑ So if your product rejected by railway inspection you will lose money.
∑ If fine (unreflective product) product with more productivity will also
increase your profitability.
Financial aspects & plan
In this project we are purchasing plant set (Iron foundry machinery set) from DISA
INDIA. We are going to invest money in following things:-
∑ Drawing
∑ Machines
∑ Self setup (which part company will set itself)
We did not get any detail information about machinery cost drawing cost. We only know how
much we have paid for the entire thing.
For all purchasing amount being paid by current account.
25. Page | 20
Immediate action plan
It contains steps for construct whole plant, stage by stage. What we do first, when we do, and
how many days it will take for next step.
Following are the details of setting parts step by step-
DISA INDIA [ACTION PLAN]
“do not disclose, reproduce, or use this document for manufacture without the written consent
of disa.”
Sr.no
.
QTY. DISCRIPTION SPECIFICATION DRG. NO. Scope
1 1 SHAKE OUT 1 RVVA 1.X 2.0- 5T 10841100 DIL
2 1 GRD WITH CHUTE BLEW SHAKE OUT ATUL
2a 1 GRID WITH CHUTE BELOW SELF
DISCHARGE SHAKE OUT
ATUL
3 1 OSCILLATING CONVEYOR FVE 0.6 X 3.3 10330252
0
DIL
3a 1 SUPPORT FOR OSCILLATING CONVEYOR ATUL
4 1 BELT CONVVEYOR 650 BW X 16675 C/C DIL/
ATUL
5 1 OVER BAND MAGNETIC SPARATOR SUITABLE FOR 650
BW
ATUL
5a 1 SUPPORT FOR OBMS ATUL
6 1 SPILLAGE GRID WITH CHUTE-1 ATUL
6a 1 SPILLAGE GRID WITH CHUTE-2 ATUL
6b 1 SPILLAGE GRID WITH CHUTE-3 ATUL
26. Page | 21
7 1 SPILLAGE BELT CONVEYOR 500 BW X 1186 C/C DIL/
ATUL
8 1 BUCKET ELEVATOR 1200 X 550 X 1574
C/C
DIL/
ATUL
9 1 POLYGONAL SCREEN TS-5 10841120 DIL
10 1 DISCARD AND OVERSIZE CHUTE ATUL
11 1 RETURN SAND STORAGE HOPPER 80 CU.M GA 148
445.2
ATUL
11a 1 DISCARD SAND CHUTE FROM 80 T
HOPPER
ATUL
12 1 FEEDER BELT CONVEYOR 800 BW X 5400 C/C DIL/
ATUL
13 1 SKIP CHARGE FOR NEW SAND ATUL
14 1 NEW SAND STORAGE HOPPER 40 CU.M GA 148
122.16
ATUL
15 1 FEEDER BELT CONVEYOR 650 BW X 4876 C/C DIL/
ATUL
16 1 SINGLE DRIVE REV. BELT CONEYOR 650 BW X 2120 C/C DIL/
ATUL
17 1 BATCH HOPPER FOR TM- 160-45 DIL/
ATUL
18 1 CENTRIFUGAL SAND MIXER, TM- 160-45 DIL
27. Page | 22
19 1 SUPPORT STRUCTURE FOR SAND MIXER,
TM 160-45
ATUL
20 1 SURGE HOPPER ATUL
21 1 FEEDER BELT CONVEYOR 800 BW X 3210 C/C DIL/
ATUL
22 1 BELT CONEYOR 650 BW X 16484 C/C DIL/
ATUL
23 1 BELT CONEYOR 650 BW X 24624 C/C DIL/
ATUL
24 1 BELT CONEYOR 650 BW X 11229 C/C DIL/
ATUL
25 1 V-PLOUGH (PNEUMATICALLY OPERATED) 650BW 10313745 DIL
26 1 FACING SAND STORAGE HOPPER 4T 1067182 ATUL
27 1 SINGLE DRIVE REV. FEEDER BELT
CONVEYOR
1000BW X 3000 C/C DIL/
ATUL
28 1 BACKING SAND STORAGE HOPPER 4T 10671982 ATUL
29 1 FEEDER BELT CONVEYOR 1000B X 2800 C/C DIL/
ATUL
30 1 MONORAIL HOIST FOR ADDITIVES 1 TON CAP. ATUL
30a 1 SUPPORT MONORAIL HOIST ATUL
31 1 ADDITIVE STORAGE HOPPER 4 CU.M CAP X 3
PARF
1084640 ATUL
28. Page | 23
32 1 SCRE II Ǿ 135 X 1400 C/C 10841188 DIL
32a 1 SCREW FEEDER Ǿ 1335 X 500 C/C 1084111 DIL
32b 1 SCREW FEEDER Ǿ 135 X 950 C/C 10841195 DIL
33 1 ADDITIVE WEIGH HOPPER ATUL
33a 1 ADDITIVE DISCHARGE ARRANGEMENT ATUL
34 1 MAIN SUPPORTING STRUCTURE ATUL
34.1 1 PLATFORM AT +2200 & +2450 LEVEL ATUL
34.2 1 PLATFORM AT +4650 LEVEL ATUL
34.3 1 PLATFORM AT +6850 LEVEL ATUL
34.4 1 PLATFORM AT +9050 LEVEL ATUL
34.5 1 PLATFORM AT +12050 LEVEL ATUL
34.6 1 PLATFORM AT +14160 LEVEL ATUL
34a 1 SUPPRTING STRUCTURE ABOVE
MOULDING MACHINE
ATUL
334b 1 SUPPORTING STRUCTURE FOR B.C-22 ATUL
34c 1 SUPPORTING STRUCTURE FOR B.B-23 ATUL
35 1 ELECTRICAL CONTROL PANEL (SAND
PLANT)
DIL
36 1 BUCKET ELEVATOR 1200 X 550 X 12148
C/C
DIL/
ATUL
37 1 INTERMEDIATE HOPPER ATUL
38 1 FEEDER BELT CONVEYOR 800 BW X 2050 C/C DIL/
29. Page | 24
ATUL
39 1 SELF DISCHARGE SHAK-OUT 1200 X 3300 10841210 DIL
40 1 DISCARD CHUTE FOR FACING SAND ATUL
30. Page | 25
Revenue generation
In current period revenue is being generated by selling goods, for the future (after
plant setup) no defected peas will be produce, so we can easily beat loan amount.
The following are the difference between current cost of plant and new cost of
plant. (it is just an imagination)
Compare between current process and the new process
On the basis of CURRENT COST OF
OLD PLANT
NEW COST OF NEW PLANT
Cost OF NEW SAND BALANCE BALANCE
Cost OF SCRAP BALANCE BALANCE
ELECTRICITY, CNG, (FUEL
CONSUMPTION)
BALANCE INCREASE
WORKER WAGES HIGH LOW
COST OF EMPLOYEE INVOLVE
IN PRODUCTION (higher level)
LOW HIGH
COST OF MAINTENANCE OF
MACHINERY
LOW HIGH
PRODUCTIVITY LESS MORE
QUALITY OF PRODUCT LOW HIGH
REJECTED FROM CUSTOMERS
(DEFECTED)
HIGH LOW
MOULDING CAPACITY LOW HIGH (180 moulds/hour)
SAND MIXER LOW HIGH (40 ton/ hour )
CASTING RANGE (by weight) LOW HIGH (100 gm. To 100 kg.)
CASTING RANGE (by size) SMALL HIGH
[Up to 650(L) X 550(B) X
400(H) mm]
Production capacity less More (700 tons / month)
Spare capacity less More (150 ton / month)
So the basic idea about revenue generation will be based on selling railway parts without any
rejection.
31. Page | 26
Identify sources of revenue
In current Sources are just selling railway parts to 5-to-8 government’s parties.
∑ In future (after plant setup) our rejection decreases so we can produce more
∑ And we can sell product to more railways parties.
Financial & technology sustainability of the business model
Note- Not completed still is going on
SWOT analysis
Note- Not completed still is going on
Manpower requirements with justification
Machine part Quality of operator Requirements
(n means valuable in current)
AUTOMATIC MOLD MACHINE MACHINE OPERATOR Y
AUTOMATIC MOLD MACHINE MAKER Y
AUTOMATIC MOLD MACHINE OPERATOR Y
AUTOMATIC MOLD MACHINE SETTER Y
AUTOMATIC MOLD MACHINE TECHNICIAN Y
MOLDER Y
AUTOMATIC MOLDING
MACHINE
MACHINE OPERATOR Y
AUTOMATIC MOLDING
MACHINE
MACHINE SETTER Y
AUTOMATIC MOLDING
MACHINE
PROCESS TECHNICIAN Y
AUTOMATIC MOLDING TECHNICIAN Y
32. Page | 27
MACHINE
AUTOMETIC CASTING
MACHINE
ASSOCIATE Y
CASTER N
CASTER OPERATOR N
CASTING MOLDER N
AUTOMETIC CASTING
MACHINE
MACHINE OPERATOR N
AUTOMETIC CASTING
MACHINE
MACHINE SET-UP OPERATORS
AUTOMETIC CASTING
MACHINE
OPERATOR
AUTOMETIC CASTING
MACHINE
ROOM OPERATOR
AUTOMETIC CASTING
MACHINE
BENCH MOULDER N
CASTING MACHINE
OPERATOR
N
CERAMIC MOULDMAKER N
DIE- CASTING MACHINE N
33. Page | 28
OPERATOR
FOUNDRY WORKER N
FURNACE OPERATOR-
FOUNDRY
N
MACHINE COREMAKER N
MANUAL MOULDDER N
MELTER- FOUNDRY N
METAL CASTER N
PIT MOULDER N
SAND COREMAKER N
SAND MOULDER N
34. Page | 29
Budget detail with justification
Note- Not completed still is going on
Commercialization plan
Note- Not completed still is going on
Analysis
I did not reach analysis part till now it is going on.
Like-
∑ Start up Expenses
∑ Break Even Analysis
∑ Competitive Analysis
∑ Financial History and Ratios
∑ Four Year Profit Projection
∑ Opening Day Balance Sheet
∑ Projected Balance Sheet
Findings
Not compelited
35. Page | 30
Conclusions
My project (Feasibility report and how to reach at BEP) is decided by me and by
my subordinate. And I am very interested in this project. Many things I am
learning from this.
If you are going to make feasibility report this means you are planner of financial,
technical, marketing, HRM, (without authority).
I am completing this project by myself with the help of my senior. It will take
more time (may be remaining three month is less to complete this). Because
some data is not available at this time it will be occur in future.
36. Page | 31
References
∑ Company profile (AEU) - about firm data has been taken from www.atulengg.com.
∑ Executive summary – it has been taken from the www.atulengg.com.
∑ Product/ service description – it also has been taken from the www.atulengg.com.