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- 1. XJ LUBRICATION AND MAINTENANCE 0-1 LUBRICATION AND MAINTENANCE CONTENTS page page GENERAL INFORMATION . . . . . . . . . . . . . . . . . . 1 MAINTENANCE SCHEDULE . . . . . . . . . . . . . . . . 2 GENERAL INFORMATION INDEX page page SPECIFICATIONS FLUID CAPACITIES . . . . . . . . . . . . . . . . . . . . . . 1 ENGINE OIL—DIESEL ENGINES . . . . . . . . . . . . 1 SPECIFICATIONS MANUAL TRANSMISSION Recommended lubricant for AX15 transmissions is ENGINE OIL—DIESEL ENGINES Mopar 75W–90, API Grade GL–3 gear lubricant, or Use only Diesel Engine Oil meeting standard MIL- equivalent. 2104C or API Classification SG/CD or CCMC PD2 . Correct lubricant level is from the bottom edge, to no more than 6 mm (1/4 in.) below the bottom edge of SAE VISCOSITY GRADE the fill plug hole. Approximate dry fill lubricant capacity is: CAUTION: Low viscosity oils must have the proper • 3.10 liters (3.27 qts.) for 4–wheel drive applica- API quality or the CCMC G5 designation. tions. • 3.15 liters (3.32 qts.) for 2–wheel drive applica- To assure of properly formulated engine oils, it is tions. recommended that SAE Grade 15W-40 engine oils that meet Chrysler material standard MS-6395, be TRANSFER CASE used. European Grade 10W-40 oils are also accept- able. COMMAND-TRAC 231 . . . . . . . . . . . . . . . . . . 1.3 L Oils of the SAE 5W-30 or 10W-30 grade number are preferred when minimum temperatures consis- FRONT AXLE tently fall below -12°C. Model 181 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2 L FLUID CAPACITIES REAR AXLE FUEL TANK Model 194 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.6 L* 8-1/4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3 L** Diesel Engine Equipped Vehicles . . . . . . . . . . 76.4 L * When equipped with TRAC-LOK, include 4 ENGINE OIL ounces of Friction Modifier Additive. ** When equipped with TRAC-LOK, include 5 2.5L Diesel Engine (includes filter) . . . . . . . . . 6.5 L ounces of Friction Modifier Additive. COOLING SYSTEM 2.5L Diesel . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.0 L
- 2. 0-2 LUBRICATION AND MAINTENANCE XJ MAINTENANCE SCHEDULE INDEX page page GENERAL INFORMATION SCHEDULE—A ......................... 2 MAINTENANCE SCHEDULE—DIESEL ENGINE . 2 SCHEDULE—B ......................... 3 GENERAL INFORMATION SCHEDULE—A MAINTENANCE SCHEDULE—DIESEL ENGINE 1 000 KM The following are engine related Maintenance • Change engine oil. items which are unique to Diesel engine-equipped • Change engine oil filter. vehicles. Refer to the 1997 XJ Service Manual for • Check all fluid levels. gasoline engine and non-engine related Maintenance • Check correct torque, intake manifold mounting Schedules nuts. The service intervals are based on odometer read- • Check correct torque, exhaust manifold mount- ings in kilometers. There are two maintenance sched- ing nuts. ules that show proper service intervals. Use the • Check correct torque, turbocharger mounting schedule that best describes the conditions the vehi- nuts. cle is operated under. Schedule-A lists all the sched- • Check correct torque, water manifold bolts. uled maintenance to be performed under normal operating conditions. Schedule-B is the schedule for 10 000 KM vehicles that are operated under one or more of the • Change engine oil. following conditions: • Change engine oil filter. • Day and night temperatures are below freezing. • Stop and go driving. 20 000 KM • Long periods of engine idling. • Change engine oil. • Driving in dusty conditions. • Change engine oil filter. • Short trips of less than 8 kilometers (5 miles). • Replace air filter element. • Operation at sustained high speeds during hot • Check drive belt tension. weather above 32°C (90°F). • Check glow plug operation. • Taxi, police or delivery service. • Retorque cylinder head bolts.* • Trailer towing. * Engines equipped with a steel head gasket do not need this service procedure performed. Refer to AT EACH STOP FOR FUEL OR SCHEDULED Group 9, Engines for head gasket identification. SERVICE STOP • Check engine oil level. 30 000 KM • Check engine coolant level. • Change engine oil. • Inspect drive belt. • Change engine oil filter. • Visually inspect intercooler for obstruction. Clean as necessary. 40 000 KM • Visually inspect radiator for obstruction. Clean • Change engine oil. as necessary. • Change engine oil filter. • Inspect for fuel, oil or coolant leaks. • Replace air filter element. • Inspect battery cable connection and excessive • Check drive belt tension. corrosion. • Check glow plug operation. • Inspect for presence of water in fuel filter/water • Replace fuel filter/water separator element.** separator, drain if necessary. 50 000 KM • Change engine oil. • Change engine oil filter.
- 3. XJ LUBRICATION AND MAINTENANCE 0-3 GENERAL INFORMATION (Continued) 60 000 KM SCHEDULE—B • Change engine oil. • Change engine oil filter. 500 KM • Replace air filter element. • Check correct torque, intake manifold mounting • Check glow plug operation. nuts. • Replace drive belt. • Check correct torque, exhaust manifold mount- • Check engine smoke. ing nuts. • Replace engine coolant. • Check correct torque, turbocharger mounting nuts. 70 000 KM • Check correct torque, water manifold bolts. • Change engine oil. • Change engine oil filter. 1 000 KM • Change engine oil. 80 000 KM • Change engine oil filter. • Change engine oil. • Check all fluid levels. • Change engine oil filter. • Replace air filter element. 5 000 KM • Check drive belt tension. • Change engine oil. • Check glow plug operation. • Change engine oil filter. • Replace fuel filter/water separator element.** 10 000 KM 90 000 KM • Change engine oil. • Change engine oil. • Change engine oil filter. • Change engine oil filter. • Replace air filter element. • Check drive belt tension. 100 000 KM • Check glow plug operation. • Change engine oil. • Change engine oil filter. 15 000 KM • Replace air filter element. • Change engine oil. • Check drive belt tension. • Change engine oil filter. • Check glow plug operation. 20 000 KM EVERY 40 000 KM AFTER 80 000 KM • Change engine oil. • Replace fuel filter/water separator element.** • Change engine oil filter. **The fuel filter/water separator element should be • Replace air filter element. replaced once a year if the vehicle is driven less than • Check drive belt tension. 40 000 km annually or if power loss from fuel star- • Check glow plug operation. vation is detected. • Retorque cylinder head bolts.* * Engines equipped with a steel head gasket do not EVERY 10 000 KM AFTER 100 000 KM need this service procedure performed. Refer to • Change engine oil. Group 9, Engines for head gasket identification. • Change engine oil filter. 25 000 KM EVERY 20 000 KM AFTER 100 000 KM • Change engine oil. • Change engine oil. • Change engine oil filter. • Change engine oil filter. • Replace air filter element. 30 000 KM • Check drive belt tension. • Change engine oil. • Check glow plug operation. • Change engine oil filter. • Replace air filter element. • Check glow plug operation. • Replace drive belt. • Check engine smoke. • Replace engine coolant.
- 4. 0-4 LUBRICATION AND MAINTENANCE XJ GENERAL INFORMATION (Continued) 35 000 KM 80 000 KM • Change engine oil. • Change engine oil. • Change engine oil filter. • Change engine oil filter. • Replace air filter element. 40 000 KM • Check glow plug operation. • Change engine oil. • Replace drive belt. • Change engine oil filter. • Check engine smoke. • Replace air filter element. • Replace engine coolant. • Check drive belt tension. • Check glow plug operation. 85 000 KM • Replace fuel filter/water separator element. • Change engine oil. • Change engine oil filter. 45 000 KM • Change engine oil. 90 000 KM • Change engine oil filter. • Change engine oil. • Change engine oil filter. 50 000 KM • Replace air filter element. • Change engine oil. • Check drive belt tension. • Change engine oil filter. • Check glow plug operation. • Replace air filter element. • Check drive belt tension. 95 000 KM • Check glow plug operation. • Change engine oil. • Change engine oil filter. 55 000 KM • Change engine oil. 100 000 KM • Change engine oil filter. • Change engine oil. • Change engine oil filter. 60 000 KM • Replace air filter element. • Change engine oil. • Check drive belt tension. • Change engine oil filter. • Check glow plug operation. • Replace air filter element. • Replace fuel filter/water separator element. • Check drive belt tension. • Check glow plug operation. EVERY 5 000 KM AFTER 100 000 KM • Replace fuel filter/water separator element. • Change engine oil. • Change engine oil filter. 65 000 KM • Change engine oil. EVERY 10 000 KM AFTER 100 000 KM • Change engine oil filter. • Change engine oil. • Change engine oil filter. 70 000 KM • Replace air filter element. • Change engine oil. • Check drive belt tension. • Change engine oil filter. • Check glow plug operation. • Replace air filter element. • Check drive belt tension. EVERY 20 000 KM AFTER 100 000 KM • Check glow plug operation. • Replace fuel filter/water separator element. 75 000 KM • Change engine oil. • Change engine oil filter.