Evolution in Electrical Maintenance & Safety Programme - How Connectivity Drives Operational Intelligence
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The document discusses how connectivity and real-time maintenance can improve electrical system reliability and avoid equipment breakdown. Regular maintenance can avoid up to 77% of breakdowns, while real-time maintenance using connectivity and monitoring solutions can avoid up to 94% of breakdowns. Connectivity allows for predictive monitoring of equipment health, root cause analysis of faults and disturbances, and sequence of event recording to improve maintenance and safety.
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Evolution in Electrical Maintenance & Safety Programme - How Connectivity Drives Operational Intelligence
- 1. Evolution in Electrical Maintenance & Safety ProgrammeProgramme How Connectivity Drives Operational Intelligence FMM Seminar on Complying with the Electricity Supply (Ammendment) Act 2015 & Electricity Related Issues – May 10, 2016 Ch’ng Eng Yong, CEng MEI, CEM, CMVP, PEM Power Solutions, EcoBuilding Business – Schneider Electric
- 2. 1 2 What are we discussing today? Evolution of electrical maintenance How connectivity drives operational intelligence2 3 How connectivity drives operational intelligence Closing thoughts
- 3. Evolution of Electrical Maintenance Maintenance can avoid up to 77% of equipment breakdown 4% 1%1% 8% 7% 5% 5% Causes of Contacts or Environment Overload Electrical disturbance Faulty insulation Lightning Shocks Others 34% 17% 9% 9% 8% Causes of Equipment Breakdown Contacts or faulty parts Poor workmanship Faulty equipment Source: Hartford Steam Boiler Insurance and Schneider Electric Humidity Environment
- 4. Evolution of Electrical Maintenance Maintenance can avoid up to 77% of equipment breakdown 4% 1%1% 8% 7% 5% 5% Causes of Contacts or Environment Overload Electrical disturbance Faulty insulation Lightning Shocks Others 34% 17% 9% 9% 8% Causes of Equipment Breakdown Contacts or faulty parts Poor workmanship Faulty equipment Source: Hartford Steam Boiler Insurance and Schneider Electric Humidity Environment
- 5. Evolution of Electrical Maintenance Approaches to electrical equipment maintenance
- 6. Evolution of Electrical Maintenance Real-time maintenance can avoid up to 94% of equipment breakdown 4% 1%1% 8% 7% 5% 5% Causes of Contacts or Environment Overload Electrical disturbance Faulty insulation Lightning Shocks Others 34% 17% 9% 9% 8% Causes of Equipment Breakdown Contacts or faulty parts Poor workmanship Faulty equipment Source: Hartford Steam Boiler Insurance and Schneider Electric Humidity Environment
- 7. Evolution of Electrical Maintenance Real-time maintenance can avoid up to 94% of equipment breakdown 4% 1%1% 8% 7% 5% 5% Causes of Contacts or Environment Overload Electrical disturbance Faulty insulation 34% 17% 9% 9% 8% Causes of Equipment Breakdown Contacts or faulty parts Poor workmanship Faulty equipment Source: Hartford Steam Boiler Insurance and Schneider Electric Humidity Environment
- 8. Evolution of Electrical Maintenance Maintenance can avoid up to 77% of equipment breakdown 4% 1%1% 8% 7% 5% 5% Causes of Contacts or Environment Overload Electrical disturbance Faulty insulation Lightning Shocks Others 34% 17% 9% 9% 8% Causes of Equipment Breakdown Contacts or faulty parts Poor workmanship Faulty equipment Source: Hartford Steam Boiler Insurance and Schneider Electric Humidity Environment
- 9. Evolution of Electrical Maintenance Maintenance can avoid up to 77% of equipment breakdown 4% 1%1% 8% 7% 5% 5% Causes of Contacts or Environment Overload Electrical disturbance Faulty insulation Lightning Shocks Others 34% 17% 9% 9% 8% Causes of Equipment Breakdown Contacts or faulty parts Poor workmanship Faulty equipment Source: Hartford Steam Boiler Insurance and Schneider Electric Humidity Environment
- 10. Predictive Monitoring Detects issues before Root Cause Analysis Analyse electrical faultsDetects issues before they become a problem & disturbances
- 11. Predictive Monitoring Detects issues beforeDetects issues before they become a problem
- 12. > LV Breaker aging > Identifies predictive maintenance opportunities for LV breakers > Aging algorithm and wear parameters monitoring based on environmental conditions and real time Breaker Performance based on environmental conditions and real time load assessment > Features predefined alarms for network abnormal conditions tracking > Prevent unwanted faults > Scheduled maintenance operations
- 13. > UPS monthly auto-test report > Check the battery health – predictive maintenance opportunities identified > UPS battery health > Checks battery health in case of UPS without auto- UPS Performance > Checks battery health in case of UPS without auto- test facilities UPS monthly auto-test UPS battery health
- 14. > Generator Test Report: ˃ Provide documented evidence of a regular and consistent generator system testing process. ˃ Identify any generator problems that could prevent a transfer to backup power. Generator Performance a transfer to backup power.
- 15. > Automated test process: > Follow legislated test procedure > Monitor genset and ATS status, check transfer times > Measure power quality and load levels Emergency Power Supply System > Measure power quality and load levels > Finish test according to time requirement > Ensures traceability through: > Data is logged in the system, making it easy to demonstrate standards compliance, and reduce litigation risks
- 16. Root Cause Analysis Analyze electrical faults & disturbances
- 17. > Use multiple meter to determine general location of the disturbance whether is upstream or downstream > If the meter is on the building main incomer, it determines if the disturbance occurred within the building or from the utility Disturbance Detection Direction building or from the utility
- 18. > A system of hardware and software that records events with millisecond accuracy and puts them in chronological order > A historical timeline, with millisecond resolution > Purpose: Sequence of Event Recordings > Purpose: > Record initiating event > Record resulting event sequence > Help determine if controls and protections system responded properly > Allow to either fix it or mitigate its future effects
- 19. Evolution of Electrical Maintenance Maintenance can avoid up to 77% of equipment breakdown 4% 1%1% 8% 7% 5% 5% Causes of Contacts or Environment Overload Electrical disturbance Faulty insulation Lightning Shocks Others 34% 17% 9% 9% 8% Causes of Equipment Breakdown Contacts or faulty parts Poor workmanship Faulty equipment Source: Hartford Steam Boiler Insurance and Schneider Electric Humidity Environment
- 20. Our technologies ensure that everywhere, for everyone and at every moment.
- 21. Ch‘ng Eng Yong +6012 – 2750 876 You‘ve got questions? Contact +6012 – 2750 876 eng-yong.chng@schneider-electric.com